IAI RCP2-C First Step Manual

RCP2-C/CG/CF
First Step Guide
Fifth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual as well as this First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning : Read the instruction manual carefully and follow the instruction manual when handling this equipment.
Please downloaded the user's manual from our website.
You can download it free of change. User registration is required for first time users.
URL:www.iai-robot.co.jp/data_dl/CAD_MANUAL/
Keep a printout of the introduction manual near the equipment in which this product is installed so that
it can be checked at all times, or display it on your computer, tablet terminal, etc. so that you can
check it immediately.
If you need a bound copy of the instruction manual, order it from the nearest sales office listed in the
First Step Guide or at the end of the instruction manual. It will be provided for a fee.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name
[Refer to "How to read the model plate", "How to
1 Controller Main Body
read controller model code"]
Accessories
2 I/O Flat Cable CB-RAC-PIO*** (*** indicates the cable length.)
3 First Step Guide ME0252
4 Safety Guide M0194
2. Teaching Tool
The PC software or teaching pendant is necessary to perform setup operations such as
position and parameter settings through teaching or other means.
Prepare either PC software or teaching pendant.
No. Part Name
1 PC Software
2 PC Software
3 Teaching pendant
4 Teaching pendant
5 Teaching pendant
6 Teaching pendant (with deadman switch)
7 Simplified Teaching Pendant
8 Data Setter
* Fixed type touch panel display (RCM-PM-01) which enables data input, change and monitoring is also
prepared. Please note only a few parameters can be set on the display.
* Instruction manuals related to this product
No. Name
1 RCP2-C/CG/CF Controller Instruction Manual
2 PC Software RCM-101-MW/RCM-101-USB
3 Teaching pendant CON-T/TG
4 Teaching pendant RCM-T/TD
5 Simplified Teaching Pendant RCM-E
6 Data Setter RCM-P
7 Touch Panel Indicator RCM-PM-01
* How to read the model plate
Model
Model *********
Serial Number
SER NO. *********
Input
DC24V A *
Output 0-24Vac,3ph,0-333Hz, * A
Actuator
*****
CAUTION: Connect the wiring correctly and
properly, use IAI specified cables
or min 60°C Cu wire.
5A
* How to read controller model code
[RCP2-C/CG]
<Series>
<Type of Safety Circuit>
C : Built-in Cutoff Relay
CG : External Cutoff Relay
<Actuator Type>
Ball Screw Slider Type Rod Type
·SA5 ·SA5R ·RPA
·SA6 ·SA6R ·RXA
·SA7 ·SA7R ·RSA
·SS ·SSR ·RSGS
·SM ·SMR ·RSGD
Belt Slider Type Splash-Proof Rod Type Rotary Type
·BA6 ·BA6U ·RSW
·BA7 ·BA7U ·RSW
[RCP2-CF]
<Series>
<Type of Safety Circuit>
CF : Built-in Cutoff Relay High Output Type
<Actuator Type>
High Speed Ball Screw Type
·HSM
·HSMR
High Thrust Rod Type
·RFA
·RFW
Water-Proof Type
·RCP2W-SA16
Model
Characteristics
1) This product is a position controller that enables to position at 16 points for the standard type and 64
points for the maximum. Number of the positioning points depends on the PIO patterns (can be selected
from 6 kinds of control method) that is selectable with the parameters.
2) The zone output boarder value can be set for each positioning point.
3) The acceleration and deceleration values can be set separately for each positioning point.
4) The transfer speed in test run adjustment can be controlled to ensure safety.
5) Power saving mode can be selected with a parameter for a use that contains a long time standby.
RCP2-C/CG Specifications
Model
Specification Item
RCM-101-MW Model
Number of Controlled Axes
RCM-101-USB
Power-supply Voltage
CON-T
Power Current
CON-T/TG
Rush Current
Control Method
RCM-T
Encoder Resolution
RCM-TD
Positioning Command
RCM-E
Number of Positions
RCM-P
Backup Memory
PIO
LED Indication
Communication
Manual No. Electromagnetic Brake Compulsory
Release
ME0170
Cable Length
ME0155
ME0178 Insulation Strength
Surrounding air
ME0173
temperature
ME0174
Surrounding humidity 85%RH or less (non-condensing)
ME0175
Surrounding
environment
ME0182
Environment
Surrounding storage
temperature
Surrounding storage
humidity
Vibration resistance
Cooling Method
IP20
Protection Class
Weight
External Dimensions
Note 1 *** indicates the actuator type.
Note : Position data and parameters are written to EEPROM.
The limitation for the reload is about 100,000 times. Take the greatest care.
R C P 2 - C - S A 5 - I - P M - 0 - P - K
<Absolute Battery Mounting Bracket>
Blank : No bracket
K : With bracket
<Input and Output Signal Format>
Blank : NPN (Sink Type)
P : PNP (Source Type)
Gripper Type
<Power-supply Voltage>
·RXGD ·GRS
0 : 24VDC
·RMA ·GRM
·RMGS ·GR3SS
<Motor Type>
·RMGD ·GR3SM
PM : Pulse Motor
·GR3LS
·GR3LM
<Encoder Type>
I : Incremental
·RTB
A : Absolute
·RTC
R C P 2 - C F - R F A - I - P M - 0 - P
<Input and Output Signal Format>
Blank : NPN (Sink Type)
P : PNP (Source Type)
<Power-supply Voltage>
0 : 24VDC
<Motor Type>
PM : Pulse Motor
<Encoder Type>
I : Incremental
Basic Specifications
Built-in Cutoff Relay Type External Cutoff Relay Type
RCP2-C-*** (Note 1) RCP2-CG-*** (Note 1)
1-axis / Unit
24VDC±10%
Max. 2A
8A
Weak field-magnet vector control
800Pulse / rev (quad edge evaluation)
Position number indication
Standard 16 points, Max. 64 points
Save position number data and parameters to non-volatile memory
Serial EEPROM 100,000 times rewritable
Dedicated 10-point input / 10-point output selectable from 6 patterns
RDY (GN) · RUN (GN) · ALM (RD)
RS485 1ch (terminated externally)
Toggle switch on front side of housing
Actuator Cable : 20m or less
PIO Cable : 5m or less
500VDC 10MΩ
0 to 40°C
[Refer to Installation Environment section]
-10 to 65°C
90%RH or less (non-condensing)
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous) 0.075mm
(intermittent)
Natural air-cooling
IP20
300g or less
35 W × 178.5H × 68.1Dmm
RCP2-CF Specifications
Specification Item Built-in Cutoff Relay Type
(Note 2)
Model RCP2-CF-***
Number of Controlled Axes 1-axis / Unit
Power-supply Voltage 24VDC±10%
Power Current Max. 6A
Rush Current 8A
Control Method Weak field-magnet vector control
Encoder Resolution 800Pulse / rev (quad edge evaluation)
Positioning Command Position number indication
Number of Positions Standard 16 points, Max. 64 points
Save position number data and parameters to non-volatile memory
Backup Memory
Serial EEPROM 100,000 times rewritable
PIO Dedicated 10-point input / 10-point output selectable from 6 patterns
LED Indication RDY (GN) · RUN (GN) · ALM (RD)
Communication RS485 1ch (terminated externally)
Electromagnetic Brake Compulsory
Toggle switch on front side of housing
Release
Actuator Cable : 20m or less
Cable Length
PIO Cable : 5m or less
Insulation Strength 500VDC 10MΩ
Surrounding air
0 to 40°C
temperature
Surrounding humidity 85%RH or less (non-condensing)
Surrounding
[Refer to Installation Environment section]
environment
Environment Surrounding storage
-10 to 65°C
temperature
Surrounding storage
90%RH or less (non-condensing)
humidity
XYZ Each direction 10 to 57Hz Pulsating amplitude 0.035mm (continuous) 0.075mm
Vibration resistance
(intermittent)
Cooling Method Forced air-cooling
Protection Class IP20
Weight 300g or less
External Dimensions 35 W × 180H × 71.6Dmm
Note 2 *** indicates the actuator type.
Note : Position data and parameters are written to EEPROM.
The limitation for the reload is about 100,000 times. Take the greatest care.
External Dimensions
[RCP2-C/CG Standard Type] [RCP2-C/CG Absolute Specifications
(with Battery Mounting Bracket)]
62.0
φ5
35.0
68.1
φ5
5
5
[RCP2-C/CG Absolute Specifications [RCP2-CF]
(with No Battery Mounting Bracket)]
35.0 68.1 71.6
φ5
67.0
5 17.5
2.0 69.7
35.0
φ5
5