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Related Manuals for Kärcher ID 130/22 Z22
Summary of Contents for Kärcher ID 130/22 Z22
- Page 1 Translation of the Original Operating Manual I D 1 3 0 / 2 2 Z 2 2...
- Page 2 Copyright Copyright by Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten GERMANY 2/35...
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Page 3: Table Of Contents
Safety Instructions ..........................6 Terms ..............................6 1.1.1 Operation ............................6 1.1.2 Maintenance ..........................6 1.1.3 Qualified Staff ..........................6 Symbols ............................. 6 General safety information ......................... 8 Zone 22: General safety information for dust explosion protection ........... 9 1.4.1 Industrial vacuum cleaners, dust collectors ................... - Page 4 Emptying the collection container ....................24 Troubleshooting and fault elimination ....................26 Safety instructions ........................... 26 Initial fault elimination measures ..................... 27 Maintenance/Repair..........................28 Maintenance regulations ........................28 Maintenance intervals table ......................28 Replacing the filter cartridge ......................29 Procedure when replacing the filter cartridge ................29 Circuit diagram ..........................
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Page 5: Safety Instructions
Safety Instructions 5/35... -
Page 6: Terms
Safety Instructions Safety Instructions Terms 1.1.1 Operation includes installation, initiation (placing at disposal for usage), operation (handling, connection, disconnection, etc.) 1.1.2 Maintenance includes control and attendance (inspections, revisions), maintenance and repair (detection of errors and their elimination). 1.1.3 Qualified Staff are employees authorised by the person responsible for the security of the installation to carry out the operations required in each case and who are able to recognise and avoid possible dangers by reason of their training, experience and instructions as well as their knowledge of relevant norms,... - Page 7 Safety Instructions that a product fulfils the requirements imposed on the manufacturer by the European Community. Only use with safety shoes (acc. to EN ISO 20345) Only use with work gloves Respiratory protection (EN 149:2001) Use protective clothing (acc. to EN 13982-1) Use protective glasses (acc.
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Page 8: General Safety Information
Safety Instructions General safety information WARNING While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress. Due to their electrical and mechanical functional properties, machines can cause severe injuries and damage to property. This particularly applies in the event of incorrect use, operation or maintenance, or in the event of unauthorized interventions! ... -
Page 9: Zone 22: General Safety Information For Dust Explosion Protection
Safety Instructions Zone 22: General safety information for dust explosion protection WARNING 1.4.1 Industrial vacuum cleaners, dust collectors The dust collector must be emptied as required, but always after use. Only genuine accessories must be used. Extension lines, receptacles and adapters must not be used. ... -
Page 10: Potential Equalization Conductors
Safety Instructions Potential equalization conductors WARNING Before commissioning, always check that the potential equalization conductors (earthing conductors) are connected! 10/35... -
Page 11: Delivery, Internal Transportation, Unpacking
Delivery, internal transportation, unpacking Delivery, internal transportation, unpacking Delivery Unload the scope of delivery on level ground with sufficiently sized industrial trucks. Internal transport Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized industrial truck. -
Page 12: Packaging Material
Delivery, internal transportation, unpacking Packaging material The packaging materials must be disposed of in accordance with the valid legal requirements. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of along with normal domestic waste at the end of its service life. -
Page 13: Appliance Description
Appliance description Appliance description Intended Use NOTICE • This device, which has been delivered ready for operation, is designed as a dry vacuum cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices and rent transactions. It is particularly suitable for vacuuming up dust. ... -
Page 14: Non-Intended Use
Appliance description Non-Intended Use NOTICE For all personal injuries and material damages, which are caused by a not -asdirected- use, the operator and not the manufacturer of the machine is responsible for ! • May not be used outdoors! WARNING •... -
Page 15: Layout And Function
Layout and function Layout and function Main dimensions Technical Data Technical Data Unit 50 Hz Voltage Δ230 Y400 Output [kW] Protection type IP 55 Power intake Δ7.6 Y Air displacement volume [m³/h] 1600 Vacuum [mbar] Noise level [dB(A)] Weight [kg] approx. -
Page 16: Only For Version With Atex Extraction Arm
Layout and function Only for version with Atex extraction arm Extraction intake size: Ø140mm Total length: 3000mm Detailed dimensions: L1: 290 + xxx mm; L2: 590mm; L3: 1050mm, L4: 1100mm; L5:155mm 16/35... -
Page 17: Main Components
Main components Main components Chart "Raw air/clean air flow" 17/35... -
Page 18: Only For Version With Extraction Arm Atex
Main components Only for version with extraction arm Atex: Gas-spring-supported self-carrying industrial extraction arm with outer joints. Gas springs must only be installed or removed in the unpressurised condition. Gas springs must be replaced with genuine spare parts if there is any damage. -
Page 19: Initiation
Initiation Initiation CAUTION Initial commissioning Attention: • Have electrical work performed by an electrician! • Set up the device at a regular room temperature, in the dry, on a level area, not outdoors! Latch the two casters. • Before commissioning, ensure that the device is assigned enough standing space with the corresponding safety distance for work and maintenance. -
Page 20: Assembly Instruction Pipes
Initiation Assembly Instruction Pipes Item Description Pipes Earthing point Knurled sealing ring Clamp ring Earthing strand 6mm² Assembly Instructions Hose Item Description Hose clamp Wire spiral, bent, contact with blank steel tube Spiral hose, type "D" 20/35... - Page 21 Initiation NOTICE When using EPDM seals, the paint must be removed from the inside of the flanges to ensure continuous grounding Pos. Description Seal Standard pipe Insertion pipe Clamping ring The conductive ring seal serves as a connection between the push-in pipe and the standard pipe. The paint must be removed from the flange where the sealing ring is located and from the casing of the push-in pipe to ensure continuous grounding.
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Page 22: Only For Version With Extraction Arm Atex
Initiation Only for version with extraction arm Atex: Observe the accident prevention provisions. The industrial extraction arm must be attached to a firm, stable base or support. Only for version with extraction arm Atex: Notice and safety notices: - The deduster ID 130/22 can be operated with the industrial extraction arm documented here. For this, the ID 130/22 needs to be equipped with a metal plate to which the extraction arm is attached with 8 screws (see picture above) ->... -
Page 23: Operation
Operation Operation Minimum air volume flow control Observe that the extracting air volume flow does not undercut a minimum value. The monitoring facility must be adjusted with the differential pressure switch to this respective minimum volume flow depending on the extraction socket cross-section of the processing machine. The new setting/change of the differential pressure switch must only be performed by an instructed person. -
Page 24: Emptying The Collection Container
Operation Emptying the collection container The dust/chip bag in the container must be emptied when the maximum fill height is reached - see inspection through the sight window - and always after daily use of the deduster. Chip and dust deposits to the upper edge of the container's sight window mean: “Fill level for medium deposit"... - Page 25 Operation • It is possible to inhale dust when closing and replacing the dust bag or emptying the container. Use suitable dust masks and protective clothing. CAUTION • Generally observe that the air volume flow is not interrupted at a newly inserted dust/chip bag or a dust/chip bag that has not collected any dust/chips yet, when switching on the deduster.
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Page 26: Troubleshooting And Fault Elimination
Troubleshooting and fault elimination Troubleshooting and fault elimination Safety instructions WARNING • Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from the mains and the drive unit must have stopped •... -
Page 27: Initial Fault Elimination Measures
Troubleshooting and fault elimination Initial fault elimination measures NOTICE könne All the errors mentioned in the table below may be eliminated by yourself. In case of major problems or other failures please contact the customer service of Kärcher Industrial Vacuuming GmbH immediately. Tel. +49(0)7171-94888-0 Perform maintenance tasks in accordance with the description in the Maintenance/Servicing chapter Interference Possible cause... -
Page 28: Maintenance/Repair
Maintenance/Repair Maintenance/Repair Before starting work remove the plug from the wall socket! Maintenance regulations NOTICE • Careful and periodical inspections and maintenance works are necessary to enable an early detection and elimination of possible errors before they cause bigger problems and damages. •... -
Page 29: Replacing The Filter Cartridge
Maintenance/Repair Replacing the filter cartridge After an extended operating time, the filter cartridge must be replaced with a new one.The reason for this is the fact that the pores of the filter material will clog slowly over time and can no longer be cleaned. The filter cartridge must be replaced when the cleaning intervals are growing disproportionately short. -
Page 30: Circuit Diagram
Maintenance/Repair Circuit diagram Dwg. Description Manufacturer Asynchronous motor Y3PE-90L2B35, IE3,3~, 400V, 50Hz, 2.2kW, 4.3A 2880rpm, Moll Motor Motor protection switch SM1E-6.3, 690V, 6.3 A OEZ-Siemens Differential pressure switch JDL 116A, 250…5000 Pa, 500V/5A, IP54 ALRE Fuse 230V/1A Moeller Signal lamp yellow HIS-95-Y, 230V AC, IP54 OEZ-Siemens Only for version with Atex extraction arm: Ensure during maintenance work that the industrial extraction arm cannot be set into motion by any other... - Page 31 Maintenance/Repair The screw connections that are accessible from the outside must be periodically inspected and re-tightened if applicable. Setting the joints: 1. Firmly tighten the screw connections at the joints (to blocking) 2. Slowly release the screw connections until the extraction can be easily positioned (the extraction arm will maintain any position on its own) Annual maintenance and inspection dates: - Tighten screws.
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Page 32: Decommissioning, Storage
Decommissioning, storage 10 Decommissioning, storage WARNING • Switch the device off and remove the mains plug from the mains socket. • Roll up the connection cable. • Empty the collecting tank, in accordance with the instructions in the chapter "Operation, Control". •... -
Page 33: Disposal
Disposal 11 Disposal WARNING • Note preceding chapter "Decommissioning, Storage"! • The filter inserts must be disposed of separately in accordance with environmental standards, depending on the medium vacuumed up. Dispose of the device in accordance with the valid legal regulations. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of... -
Page 34: Component Documentation
Component documentation 12 Component documentation 12.1 Atex-Konform parts for Zone 22 34/35... -
Page 35: Eec-Declaration Of Conformity
ATEX directive 2014/34/EU The following product: This declaration shall cease to be valid if the machine is modified without our prior approval. Designation: Deduster Type: ID 130/22 Z22 Serial number: 99856000xxxxxx Year of build: 03.2025 produced by: Kärcher Industrial Vacuuming GmbH...
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