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Translation of the Original Operating Manual
I D 2 6 5 / 5 5 A f c

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Summary of Contents for Kärcher ID 265/55 Afc

  • Page 1 Translation of the Original Operating Manual I D 2 6 5 / 5 5 A f c...
  • Page 2 Copyright  Copyright by Kärcher Industrial Vacuuming GmbH Robert-Bosch-Straße 4-8 73550 Waldstetten GERMANY 2/46...
  • Page 3: Table Of Contents

    Safety Instructions ..........................6 Terms ..............................6 1.1.1 Operation ............................6 1.1.2 Maintenance ..........................6 1.1.3 Qualified Staff ..........................6 Symbols ............................. 6 General safety information ......................... 8 Delivery, internal transportation, unpacking ..................9 Delivery .............................. 9 Internal transport ..........................9 2.2.1 Dimensions and weight ........................
  • Page 4 Filter Cleaning Interval ........................21 Empty collection container with PE dust bag ................... 22 Troubleshooting and fault elimination ....................24 Safety instructions ........................... 24 Initial fault elimination measures ..................... 24 Maintenance/Repair..........................25 Maintenance regulations ........................25 Maintenance intervals table ......................26 Cleaning ............................
  • Page 5: Safety Instructions

    Safety Instructions 5/46...
  • Page 6: Terms

    Safety Instructions Safety Instructions Terms 1.1.1 Operation includes installation, initiation (placing at disposal for usage), operation (handling, connection, disconnection, etc.) 1.1.2 Maintenance includes control and attendance (inspections, revisions), maintenance and repair (detection of errors and their elimination). 1.1.3 Qualified Staff are employees authorised by the person responsible for the security of the installation to carry out the operations required in each case and who are able to recognise and avoid possible dangers by reason of their training, experience and instructions as well as their knowledge of relevant norms,...
  • Page 7 Safety Instructions that a product fulfils the requirements imposed on the manufacturer by the European Community. Only use with safety shoes (acc. to EN ISO 20345) Only use with work gloves Respiratory protection (EN 149:2001) Use protective clothing (acc. to EN 13982-1) Use protective glasses (acc.
  • Page 8: General Safety Information

    Safety Instructions General safety information WARNING While operating electrical machines, certain parts of them are inevitable alive dangerously or under mechanical stress.  Due to their electrical and mechanical functional properties, machines can cause severe injuries and damage to property. This particularly applies in the event of incorrect use, operation or maintenance, or in the event of unauthorized interventions! ...
  • Page 9: Delivery, Internal Transportation, Unpacking

    Delivery, internal transportation, unpacking Delivery, internal transportation, unpacking Delivery Unload the scope of delivery on level ground with sufficiently sized industrial trucks. Internal transport Transport scope of supply to the site of setup secured against movement or tipping with a sufficiently sized industrial truck.
  • Page 10 Delivery, internal transportation, unpacking Humidity: max. 85% 10/46...
  • Page 11: Appliance Description

    Appliance description Appliance description Intended Use NOTICE • This plant, which is delivered in assemblies, is designed as a dry vacuum cleaner for commercial and industrial applications e.g. in hotels, schools, hospitals, factories, shops, offices and rent transactions. It is particularly suitable for vacuuming up dust. ...
  • Page 12: Layout And Function

    Layout and function Layout and function Main dimensions Kärcher industrial vacuum cleaners and suction systems designed as stationary models are supplied in components and assembled on site. Technical Data Typical operating weight ca. 520 kg ca. 512kg Sound pressure level LpA 65dB(A) 68 dB(A) Determined to EN 60335-2-69...
  • Page 13: Technical Data /55 Ie3

    Layout and function Technical Data /55 IE3 Power 5,5kW 6,6kW Frequency 50Hz 60Hz Hedging 400V / 10,1A Δ 460V / 10,6A Δ Voltage/ Power consumption 690V / 5,86A Y 795V / 6,11A Y Pressure 46,75mbar 46,75mbar Blower Output 2655m³/h 2655m³/h Degree of protection IP 55 Of efficiency...
  • Page 14: Main Components

    Main components Main components Components Radial blower Pocket filter Collection container Filter and motor housing Silencer Control box Pressure balancing hose Pre-separator assembly Functional description A radial blower in the drive part generates a vacuum. This vacuum sucks in contaminated "raw air" at the suction socket.
  • Page 15: Initiation

    Initiation Initiation Only use with safety shoes (acc. to EN ISO 20345) Setup and Installation  Set up the basic frame, pre-separator and collection container in the intended site and screw the basic frame to the floor.  Place filter and motor chamber on the pre-separator, attach suitable lifting gear to the ring screws of the filter chamber if required.
  • Page 16: Before Switching On, Check

    Initiation WARNING Before switching on, check:  that all filters are correctly adjusted;  that the collecting tank is correctly positioned beneath the filter unit and locked.  that the suction tube and accessories are correctly connected;  that the PE round bottom bag is inserted in the collecting tank. ...
  • Page 17: Throttle The System

    Initiation WARNING Throttle the system The dedusting unit with radial blower must only be used throttled since the motor would otherwise be overloaded. Operation without the connected throttle and pipe is only permitted for short periods. If the rated current is exceeded, the volume flow is larger than permissible. The throttle can only be set with the completely connected system on site.
  • Page 18: Assembly Instruction Pipes

    Initiation Assembly Instruction Pipes Item Description Pipes Earthing point Knurled sealing ring Clamp ring Earthing strand 6mm² Assembly Instructions Hose Item Description Hose clamp Wire spiral, bent, contact with blank steel tube Spiral hose, type "D" 18/46...
  • Page 19: Assembly Instruction Pipes

    Initiation NOTICE 6.10 Assembly Instruction Pipes When using EPDM seals, it is sufficient if the paint is removed from both sides of the flange for each pipe. This ensures continuous grounding of the pipeline. 19/46...
  • Page 20: Operation

    Operation Operation Operating elements control cabinet (Standard design, special designs may deviate.) Main switch emergency off Filter cleaning "ON" Control "ON" lamp Turbine "ON" Turbine "OFF" Manually toggle switch to automatic Harting connection for radial blower Harting connection for electrical shaking 7.1.1 Functional description Manual operation:...
  • Page 21: Suction Process

    Operation Suction process NOTICE • When vacuuming up dust only immerse halfway, so that sufficient air is absorbed • Insert desired suction nozzle into the plug-in cone on the handle of the suction tube. Do not immerse the entire area of the nozzle! Hold the nozzle diagonally to the suction surface, so that both air and liquid are absorbed Filter cleaning...
  • Page 22: Empty Collection Container With Pe Dust Bag

    Operation Empty collection container with PE dust bag WARNING Disconnect before starting work Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Respiratory protection (EN 149:2001) Use protective glasses (acc.
  • Page 23 Operation Before emptying the dust container, switch off the device and wait for the motor to stop. Additionally, the pocket filter should be shaken off. Then wait for about 60 s until the dust has deposited in the collection container. ...
  • Page 24: Troubleshooting And Fault Elimination

    Troubleshooting and fault elimination Troubleshooting and fault elimination Safety instructions WARNING Disconnect before starting work  If harmful substances escape due to a defect (eg filter defect), the machinery must be switched off immediately and the room has to be aired or leave! •...
  • Page 25: Maintenance/Repair

    Maintenance/Repair Maintenance/Repair Maintenance regulations NOTICE Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Disconnect before starting work Respiratory protection (EN 149:2001) Use protective glasses (acc. to DIN EN 166 1349-BT) Use protective clothing (acc.
  • Page 26: Maintenance & Repair

    Maintenance/Repair WARNING • These works may only be carried out by an electrician. • Before starting any work on the industrial vacuum cleaner, but particularly before opening covers of live or moving parts, the industrial vacuum cleaner or system must be correctly disconnected from the mains and the drive unit must have stopped •...
  • Page 27: Removal Of The Radial Blower

    Maintenance/Repair Removal of the radial blower WARNING • These works may only be carried out by an electrician. • Before any work near or at the extraction turbine, let its surface cool down to below 50°C or wear safety gloves and work protection clothing that isolate against the arising temperatures. Disconnect before starting work Preparation: ...
  • Page 28: Inspection And Cleaning Of The Motor Cooling Fan

    Maintenance/Repair Inspection and cleaning of the motor cooling fan In order to prevent the motor from overheating, the motor cooling fan blades must be regularly cleaned. Changing the filter cloth for the bag-type filter WARNING Disconnect before starting work Respiratory protection (EN 149:2001) Suitable work gloves must always be worn when carrying out maintenance and service tasks, in order to prevent injuries and soiling with contaminated substances Use protective glasses (acc.
  • Page 29: Work Steps For Pocket Filter Change

    Maintenance/Repair 9.6.1 Work steps for pocket filter change  Deactivate the extraction plant and wait for standstill. Open both access doors (1).  Loosen hexagon nuts (2) (4x) but do not remove them entirely.  Pull out filter insert (3). ...
  • Page 30: Circuit Diagram

    Maintenance/Repair Circuit Diagram 30/46...
  • Page 31: Circuit Diagram For Systems With Control Unit

    Maintenance/Repair Circuit diagram for systems with control unit Please note separate circuit diagram! The respective documents are located in the switch cabinet Warnings on the suction device 9.9.1 Warning sign for devices in class "M" Attention: This device contains harmful dust. Emptying and maintenance procedures, including the disposal of dust collectors, may only be performed by expert personnel wearing the appropriate protective equipment.
  • Page 32: 9.10 Wear Parts List

    Maintenance/Repair 9.10 Wear parts list Figure Designation Order number Pressure Balancing Hose Type 2630268 A ø25, 1600mm 0450018 Seal 30x6 9.980-354.0 Filter Cloth for Pocket Filter 0350218 14 m² category "L" Filter Cloth for Pocket Filter 0350125 14 m² category "M" See spare parts list (Chapter Suction hose Round-floor bag PE 50 litres...
  • Page 33: Decommissioning, Storage

    Decommissioning, storage 10 Decommissioning, storage WARNING • Switch the device off and remove the mains plug from the mains socket. • Roll up the connection cable. • Empty the collecting tank, in accordance with the instructions in the chapter "Operation, Control". •...
  • Page 34: Disposal

    Disposal 11 Disposal WARNING • Note preceding chapter "Decommissioning, Storage"! • The filter inserts must be disposed of separately in accordance with environmental standards, depending on the medium vacuumed up. Dispose of the device in accordance with the valid legal regulations. Correct disposal of this product (electrical waste) (applicable in the countries of the European Union and other European countries with a separate collection system) The identification on the product and on the associated literature states that it must not be disposed of...
  • Page 35: Spare Parts List

    Spare Parts List 12 Spare Parts List 12.1 Spare part list 12.2 Spare part list Item Qty. Unit Component number Version DESIGNATION Pre-separator assembly with 50l. Collection 3320273 container, socket left Pre-separator assembly with 50l. Collection Piece 3320273-01 container, socket rear Pre-separator assembly with 50l.
  • Page 36: 12.3 Spare Parts List Pre-Separator

    Spare Parts List 12.3 Spare parts list pre-separator 12.3.1 Spare parts list pre-separator Item Qty. Unit Component number Version DESIGNATION 1320241 Piece 1320241-01 Pre-separator for 50 litres SB, socket left! Pre-separator for 50 litres SB, socket rear! 1320241-02 Pre-separator for 50 litres SB, socket right! Piece 2100353 Collection container 50 litres, with 3 casters...
  • Page 37: 12.4 Spare Parts List Filter And Motor Assembly

    Spare Parts List 12.4 Spare parts list filter and motor assembly 12.5 Spare parts list filter and motor assembly Item Qty. Unit Component number Version DESIGNATION Piece 1440256 Motor and filter chamber - 1484 mm pre-installed assembly D5.5kW IE3 with bimetal Piece 2401019 with throttle...
  • Page 38 Spare Parts List Shaker guide with rubber plate and threaded Piece 2350146 rod, Piece 0440131 Cover hood for shaker Piece 0471045 Muffling composite foam door Piece 0471043 Muffling composite foam lateral Piece 0471058 Muffling composite foam rear Piece 0471018 Muffling composite foam top Piece 0471068 Muffling composite foam lateral right side...
  • Page 39 Spare Parts List Piece 0010420 Hexagon nut DIN 934 M16, zinc-plated Retention nut M8, DIN985 zinc-plated, with Piece 0010406 polyamide insert Filter foam for pocket filter 14 m², material Piece 0471093 0470196 Piece 0211431 Ground bar für pocket filter 14 m² Piece 0010716 Lock washer DIN 6797 - J 6.4...
  • Page 40: Spare Parts List Pre-Installed Assembly D5.5 Ie3

    Spare Parts List 12.6 Spare parts list pre-installed assembly D5.5 IE3 12.7 Spare parts list pre-installed assembly D5.5 IE3 Item Qty. Unit Component number Version DESIGNATION Piece 2621162 Motor holder with throttle 5.5 kW IE3 Radial blower IE3 D5.5kW; FG-P-501-2 P5A Piece 0401059 132SA2 RD180 with bimetal...
  • Page 41: 12.8 Spare Parts List Pre-Installed Assembly D3 Ie3

    Spare Parts List 12.8 Spare parts list pre-installed assembly D3 IE3 12.9 Spare parts list pre-installed assembly D3 IE3 Item Qty. Unit Component number Version DESIGNATION Piece 2621166 Motor holder with throttle Radial blower IE3 D3kW; type FE-P-501-2 P5A Piece 0401064 100LA2 RD180 Piece...
  • Page 42: Muffler (2471010)

    Spare Parts List 12.10 Muffler (2471010) 12.10.1 Muffler (2471010) Item Qty. Unit Component number Version DESIGNATION Piece 2600482 Muffler blow-out hose ø 76 x 330 mm, grey Piece 0120030 Threaded ring 2 3/4" Seal 8 x 6, oil-resistance, self-adhesive on one Piece 0450043-008 side, 620x768.5 inside...
  • Page 43: Spart Parts List Collection Container (2100353)

    Spare Parts List 12.11 Spart parts list collection container (2100353) 12.12 Spart parts list collection container (2100353) Item Qty. Unit Component number Version DESIGNATION Collection container, 50 litres with handle, roller Piece 1100259 holder Piece 2220024 Caster ø100 mm without stop Piece 0010430 Cap nut M10 DIN 1587, zinc-plated...
  • Page 44: 12.13 List Of Spare Parts/Drawing Suction Hose Unit Dn 70, Pipeline Connection, All Types

    Spare Parts List 12.13 List of spare parts/drawing suction hose unit DN 70, pipeline connection, all types 12.13.1 List of spare parts/drawing suction hose unit DN 70, pipeline connection, all types Item Qty. Unit Component number Version DESIGNATION piece 1480446 Tube connection piece with internal cone DN70 piece 1600440...
  • Page 45: 12.14 Accessories List

    Spare Parts List 12.14 Accessories List Image Designation Connection size (order) DN 40 (1610115) Elastic nozzle DN 50 (1610116) DN 70 (1610117) * DN 40 (1610118) Flexible nozzle DN 50 (1610119) DN 70 (1610120) * DN 40 (1610121) Flexible grooves nozzle 13mm DN 50 (1610123) Additional accessories can be found on the website of the company Kärcher Industrial Vaccuming GmbH or...
  • Page 46: Eec-Declaration Of Conformity

    Machinery Directive 2006/42/EC Appendix II 1A The product described below: This declaration shall cease to be valid if the machine is modified without our prior approval. Designation: Deduster Type: ID 265/55 Afc Serial number: 9987xxxxxxx Year of build: 09.2024 produced by: Kärcher Industrial Vacuuming GmbH...

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