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Syntec 22 Series Applications Manual

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22/22 PLUS/220/220 PLUS Series Controller
Application Manual
匯出日期：2025-04-19
修改日期：2024-03-12

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Summary of Contents for Syntec 22 Series

  • Page 1 22/22 PLUS/220/220 PLUS Series Controller Application Manual 匯出日期：2025-04-19 修改日期：2024-03-12...
  • Page 2 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Preface •...
  • Page 3 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 1 Preface The purpose of this manual is to make users get familiar to the new product, 22/22 PLUS/220/220 PLUS series controller, more quickly.

  • Page 4: Controller Description

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 2 Controller Descriptions 2.1 Controller Back View 2.2 Controller Description DC 24V...
  • Page 5 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual RIO Port RIO interface, connect to HK-IO and IO module like RIO module or iTB terminal board.

  • Page 6: Controller Types

    Pin Define of Option I/O Pin Define of RIO Precautions： Syntec standard cable for option I/O only support FC module because only pin 1 & pin 2 of the cable are functional. If you want to connect to RS485 interface, you need to customize the cable to make pin 6 &...

  • Page 7: Hardware List

    15" Dedicated keyboard for 2nd generation controller ST4015VK IO module Terminal board & SRI device（optional） iTB-3232、FC-IO Module （optional） Standard remote MPG EHDW Series of Future Life Technology 3.2 Description of Each Part 3.2.1 Driver Syntec 4-in-1 Driver（SMD-34A Series） Hardware List & Descriptions – 7...
  • Page 8 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Power supply Connect to 220V or 380V three-phase alternating current（RST）.
  • Page 9 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Encoder port Connect to motor encoders, the order is 1st/2nd/ 3rd/4th form top to bottom.
  • Page 10 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual I/O Port 3.2.2 Control Panel 15"...
  • Page 11 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Knob Override selection Key hole Key switch...
  • Page 12 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual HKIO-power for panel & DC 24V power supply for panel and Expanding output point （O120~O124）.
  • Page 13 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Expanding Input Point Expanding Output Point •...
  • Page 14 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Number & symbol key Function key Keyboard port USB keyboard interface...
  • Page 15 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Output point, 8 output points in 4 sets of 4-pin connector, TB13~TB16.
  • Page 16 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 3.2.5 MPG Standard Remote MPG（EHDW Series of Future Life Technology）...

  • Page 17: System Overview

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 4 System Overview 4.1 System Architecture Diagram System Overview – 17...
  • Page 18 5 Connection Between Components 5.1 Controller & Servo Driver • Connect M3 port of controller and M3A or M3B port of servo driver by Syntec standard cable for M3 serial communication. • Set station ID of servo driver before communication.
  • Page 19 HK、MPG in the I/O mapping table（set as -1）, then OP-005 alarm won't happen. 5.3 Controller & Keyboard • Connect the KB port of the controller and the decoding interface on the back side of the keyboard by Syntec standard keyboard cable. •...

  • Page 20: Controller & Io Module

    The option I/O port on the controller can connect 1 SRI device like FC module and 1 RS485 interface at the same time. • Syntec standard cable for option I/O only support FC module because only pin 1 & pin 2 of the cable are functional. •...

  • Page 21: Basic Setting

    6.2 Setting About Axis Suppose there are three axis, X/Y/Z. Name Value Description 21~23 Port No. of axis 1000 Suppose the station ID of Syntec 4-in-1 driver is 1. 1001 1002 41~43 Motor command polarity Depends 0：normal，1：reverse 61~63 Encoder resolution Depends Real encoder resolution divided by 4, unit：Pulse/Rev...
  • Page 22 Suppose the 4th axis is used as 1st spindle. Name Value Description Port No. of axis 1003 Suppose the station ID of Syntec 4-in-1 driver is 1. Encoder resolution Depends Real encoder resolution divided by 4, unit：Pulse/Rev Encoder scaling factor Use default value...
  • Page 23 1711 Spindle encoder exist or 0：No, 1：Yes 1791 Spindle motor type Syntec spindle 1801 Spindle maximum Depends This parameter is a software function to limit the spindle speed speed. It's usually the same as the real maximum speed of the spindle motor.
  • Page 24 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Name Value Description 1811...
  • Page 25 Pn-50A~Pn-50D I0~I3 Function Depends Pn-50E~Pn-50F O0~O1 Function Depends Pn-522 In Position Window Unit：mdeg Pn-900 Encoder Communication Type Depends 12：Nikon，13：Syntec Pn-901 Encoder Port Number Depends Real hardware port on the driver Pn-904 Encoder Type Depends 0：Incremental, 1：Multi-turn Absolute Driver Parameter Setting – 25...
  • Page 26 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Name Value Description Pn-F40...

  • Page 27: Pitch Error Compensation

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 8 Pitch Error Compensation 8.1 Preface Pitch error is caused by manufacturing error of ball screws which leads to the inconsistency between command and actual motion of the bench.
  • Page 28 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual assembly quality. If the two curves are very different, it is suggested to replace ball screw. •...
  • Page 29 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual row of the pitch table". •...
  • Page 30 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • While importing the RTL file, please check the language setting of controller (Pr3209 Language) is in accordance with the RTL file.

  • Page 31: Related Parameters

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 8.5 Related Parameters High-Precision Pitch Error Compensation Pitch Compensation Version...
  • Page 32 This parameter determines the corresponding number of the axis zero in the pitch compensation table. Default value is 50, it means cell 50~100 are positive and 1~49 are negative. • Syntec controller provides 100 points (cells) for compensation in each axis, please adjust table index number when table cells are insufficient. •...
  • Page 33 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • When set to 0, the compensation will be completed immediately, won't be profiled as an exponential curve.
  • Page 34 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual First axis 20.000 40.000 60.000...
  • Page 35 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Axis ID Pr1301~Pr1320 Pr3859 = 0 Pr3859 = 1...

  • Page 36: Operation Steps

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Set the number of high-precision pitch compensation points.
  • Page 37 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 8.7 Q & A Q1: Machine is still inaccurate after pitch error compensation enabled, what is the possible cause? A1: The effectiveness of mechanical compensation highly depends on the repeatability of the machine.
  • Page 38 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual (extendable) Pitch Error Compensation – 38...

  • Page 39: Backlash Compensation

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 9 Backlash Compensation 9.1 Preface Once the screw and the table are assembled together, there may have backlash between them due to manufacturing tolerances or wear and tear over extended usage.
  • Page 40 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Pr1221~1240 Backlash compensation start [0~2] Reset...
  • Page 41 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • For example, in cutting mode (G01) movement, during deceleration and stopping, due to smaller inertia, there is almost no relative displacement between the motor and the platform.
  • Page 42 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Cutting mode compensation example explanation: •...
  • Page 43 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual P35004 N1~18 •...
  • Page 44 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Linear Way Compensation Box Way Compensation Pr1221~Pr1240 Enable axial backlash Set 1...
  • Page 45 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Backlash Compensation – 45...
  • Page 46 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual For the situation where there is an absolute accuracy requirement for the rotary axis, enabling the backlash compensation function requires the correct engagement in the positive direction.
  • Page 47 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Method 2: When performing pitch compensation, use laser rangefinder to measure the backlash.
  • Page 48 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual direction after contact to ensure that no backlash occurs (assuming the dial indicator number is 50).
  • Page 49 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Step 4: Perform G01 backlash measurement •...
  • Page 50 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual If moving toward positive position Backlash Compensation – 50...
  • Page 51 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual If there is backlash A+sliding q Laser Rangefinder Perspective Endpoint position: X+q Back to the starting position: A-q...
  • Page 52 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • G90 G01 X0.
  • Page 53 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 9.8 Q & A Q: When inspecting the effectiveness of compensation, it is found that the bed still cannot reach the correct position.
  • Page 54 Comparing to the clear amount of pitch or backlash error, friction caused quad-back error can not be measured and compensated accurately. 10.2 Specifications • Syntec Controller provides three types of quad-peak compensations: Position Peak, Speed Peak, Torque Peak. • Position Peak is the old quad-peak compensation function, and its name changed to position peak compensation. ...
  • Page 55 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual   10.2.2 Speed Peak Compensation Description Speed peak compensation is to send out additional speed command at the moment of direction change to shorten the delay caused by friction, therefore improve machining precision (as shown below). ...
  • Page 56 Version 10.118.22A, 10.118.23 and after, Pr2921~ is correlated with the torque quad-peak compensation of Syntec driver ( with serial parameter Pn290 ). -1: Disable. Deactivate all the quad-peak compensation methods, including the one of Syntec driver ( Pn290 ). 0: Position quad-peak compensation: Use parameter values of Pr1361~, Pr1381~, Pr1441~, Pr1461~ to give additional position command when movement reverts.
  • Page 57 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Pr1361~1380 Axis quad- peak error compensation from [0~999 Reset...
  • Page 58 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • This parameter defines the compensation amount which controller sends out at the moment when the axis moves from positive to negative.
  • Page 59 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Descriptions Range Unit Default...
  • Page 60 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Q3: After using the controller's built-in Ballbar Tuning screen, is it ensured that the quad-peak errors are suppressed to a certain degree? A3: The built-in ballbar tuning function, or electrical ballbar, mainly depends on the feedback of the motors to evaluate the size of the quad-peak.
  • Page 61 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 2. Quad-peak error compensation experiment setup (Ballbar) Quad-Peak Compensation – 61...

  • Page 62: Servo Tuning

                                22/22 PLUS/220/220 PLUS Series Controller Application Manual 11 Servo Tuning Syntec Analytics tool is necessary for this operation, PC and network cable are also needed. Could refer to Syntec Analytics Manual. for more detail.
  • Page 63 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 12 Serial Parameter Screen Operation Unable to render include or excerpt-include.
  • Page 64 • This function key is used for controller software upgrade. • Software upgrade package is a compressed zip file download from the Syntec website. It requires a Syntec website account to download. • It's able to install the upgrade file with USB drive or network share folder, USB drive method is more commonly used.
  • Page 65 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Select the file, the software upgrade package information is shown below.
  • Page 66 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • File copying takes longer, please be patient •...

  • Page 67: System Backup

    • Function • This button is used to backup system data of controller. There are two types of backup: Syntec Backup (SB) and Maker Backup (MB). • SB will back up your entire system controller's folders into a backup file, even the software files. It is the most complete backup, but please note that this backup does not include the NC files, and...
  • Page 68 The file is encrypted, can not be edited. • Encoder Battery Information • Directory: BackupOnly\Syntec\BatteryLog*.dat (valid version: 10.118.12P, 10.118.21) • Syntec Standard Kernel Scope records (Alarm(1~3Axis), Service, Daily, Alarm(4~6Axis)) • Directory: BackupOnly\Syntec\(Alarm / Service / Daily / Alarm456) • Valid version: i.MX6 Controller: 10.118.23W，10.118.28J，10.118.34 AM3354 Controller: 10.118.23X，10.118.28K，10.118.35 iii.
  • Page 69                             22/22 PLUS/220/220 PLUS Series Controller Application Manual • MMILog • Directory: BackupOnly\Syntec • Records the error message when system exception occurs, and diagnostic information about MMI.
  • Page 70 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Filename: Registry.dat (including tool data/coordinates system/auto tool parameters/ work record/...etc) vii.
  • Page 71 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual xii. Serial PLC Axis (SPLCA) Parameters •...
  • Page 72 Directory: : BackupOnly\Syntec • File name: BatteryLog*.dat • Provides after versions 10.118.12P, 10.118.21 (included). Syntec Standard Kernel Scope Records ( Alarm(1~3Axis), Service, Daily, Alarm(4~6Axis) ) Provides versions: i.MX6 Controller: Kernel Scope Function added for versions 10.118.23W，10.118.28J，10.118.34 and later. AM3354 Controller: Kernel Scope Function added for versions 10.118.23X，10.118.28K，10.118.35 and later.
  • Page 73                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Directory: BackupOnly\Syntec\Alarm456 FileName：Alarm456_*.csv （* the date and time when the file created: •...
  • Page 74 10.118.78E, 10.118.82D, 10.118.86 • Operation Steps • Enter "Backup Sys." and select the files to back up, or select "Syntec Backup", or press "Internal Backup". • Press "Next" after selection, the backup path window will appear. If chose the  "Internal Backup", the back up system will start automatically without other operations.
  • Page 75 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Backup path selection screen •...
  • Page 76 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Comment editing screen •...
  • Page 77 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Backup complete hint screen •...
  • Page 78 System Agent (SA) to perform SB.  • Q2: Can the files and folders in Maker Backup (MB) be found in Syntec Backup (SB)? (Ex: In MB, Serial PLC Parameters is in SPLCAData folder.) A2:  As in the example, for Serial PLC Axis parameters, the "SerialParam.dat" file inside folder SPLCAData from MB is actually stored in DiskC\OpenCNC\Data\ for SB.
  • Page 79 Function • This button is used to restore system data of controller. There are two types of restore file source: Syntec Backup (SB) and Maker Backup (MB) files. • Front/back stage connection does not support SB backup and restore. •...
  • Page 80 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • Please note that the backup files (whether MB or SB) generated by CE and Linux have different specifications and cannot be restored across platforms.
  • Page 81 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual • The file name and comment will be displayed on the right side.
  • Page 82 When restoring Drive Parameters, the controller will make the following four checks (only for serial servo drives, not pulse control drives) For Syntec drives, if the authority parameter (FN-00/FN-31) is set to; Lv0, the controller will run the restoration after changing the parameter to Lv1 automatically.
  • Page 83 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual If the controller is in Not Ready state, a notice window will pop out and suspend the restoration. (function added after versions 10.116.26B, 10.116.36K, 10.116.43,10.117.43 and later) •...
  • Page 84 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual The Encoder-Rotor Offset correction is required. If the number of axis in the backup file matches the actual number of axis, the restoration will start directly;...
  • Page 85 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Hint message as below will show after the restoration is succeeded, please reboot again to take effect.

  • Page 86: Check List

    机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual 14 Check List Item Content Result...
  • Page 87 机床产品/Machine Tool Products                              –                              22/22 PLUS/220/220 PLUS Series Controller Application Manual Axis loading Check the loading of XYZ is less than X = _____（%）...

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