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Syntec 22/220 Series Applications Manual
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Syntec 22/220 Series Applications Manual

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22/220 Series Controller Application Manual
匯出日期：2023-04-25
修改日期：2020-07-16
 
 
 
 
 
 
 
 

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Summary of Contents for Syntec 22/220 Series

  • Page 1   22/220 Series Controller Application Manual                 匯出日期：2023-04-25 修改日期：2020-07-16...
  • Page 2 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Preface •...
  • Page 3                             22/220 Series Controller Application Manual 1 Preface The purpose of this manual is to make users get familiar to the new product, 22/220 series controller, more quickly. The contents include hardware installation and parameter setting, etc.
  • Page 4 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 2 Controller Descriptions 2.1 Controller Back View...
  • Page 5 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual RIO Port RIO interface, connect to HK-IO and IO module like RIO module or iTB terminal board.
  • Page 6 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Pin Define of Option I/O Pin Define of RIO Precautions：...
  • Page 7 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 3 Hardware List & Descriptions 3.1 Hardware List...
  • Page 8 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Power supply Connect to 220V or 380V three-phase alternating current（RST）.
  • Page 9 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Encoder port Connect to motor encoders, the order is 1st/2nd/ 3rd/4th form top to bottom.
  • Page 10 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual I/O Port 3.2.2 Control Panel 15"...
  • Page 11 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Knob Override selection...
  • Page 12 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual HKIO-power for panel &...
  • Page 13 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Expanding Input Point Expanding Output Point •...
  • Page 14 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Number & symbol key...
  • Page 15 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Output point, 8 output points in 4 sets of 4-pin connector, TB13~TB16. Each point can support 24V/...
  • Page 16 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 3.2.5 MPG Standard Remote MPG（EHDW Series of Future Life Technology）...
  • Page 17 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 4 System Overview 4.1 System Architecture Diagram...
  • Page 18 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 5 Connection Between Components 5.1 Controller &...
  • Page 19 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • If Pr21=2000, it means X axis of the controller corresponding to the first sub-station of the driver.
  • Page 20 The option I/O port on the controller can connect 1 SRI device like FC module and 1 RS485 interface at the same time. • Syntec standard cable for option I/O only support FC module because only pin 1 & pin 2 of the cable are functional. •...
  • Page 21 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 6 Controller Parameter Setting 6.1 Basic Setting...
  • Page 22 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Name Value Description...
  • Page 23 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Name Value Description...
  • Page 24 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Name Value Description...
  • Page 25 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 7 Driver Parameter Setting...
  • Page 26 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Name Value Description...
  • Page 27 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 8 Pitch Error Compensation 8.1 Preface...
  • Page 28                              –                              22/220 Series Controller Application Manual assembly quality. If the two curves are very different, it is suggested to replace ball screw.
  • Page 29 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual row of the pitch table".
  • Page 30 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • While importing the RTL file, please check the language setting of controller (Pr3209 Language) is in accordance with the RTL file.
  • Page 31 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 8.5 Related Parameters...
  • Page 32 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Descriptions Range Unit...
  • Page 33 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 8.5.1 Basic parameter setting ...
  • Page 34 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Descriptions Range Unit ...
  • Page 35 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Name Range Unit...
  • Page 36 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 8.6 Operation Steps •...
  • Page 37                              –                              22/220 Series Controller Application Manual 2. Example pitch error measurement form  ...
  • Page 38 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 9 Backlash Compensation 9.1 Preface...
  • Page 39 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • A relative displacements can happen when machine decelerates and stops.
  • Page 40                              –                              22/220 Series Controller Application Manual amount to avoid excess movement due to higher speed and stopping inertia.
  • Page 41 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Description Range Unit...
  • Page 42 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • When set to 0, the compensation will be completed immediately, won't be profiled as an exponential curve.
  • Page 43 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Method 3:  Use dial indicator to measure backlash value •...
  • Page 44 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual System Data 40...
  • Page 45 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 10 Quad-Peak Compensation 10.1 Preface...
  • Page 46 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual   10.2.2 Speed Peak Compensation Description Speed peak compensation is to send out additional speed command at the moment of direction change to shorten the delay caused by friction, therefore improve machining precision (as shown below). ...
  • Page 47 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • This parameter will decide which quad-peak compensation method the system will use:...
  • Page 48 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Descriptions Range Unit...
  • Page 49 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Descriptions Range Unit...
  • Page 50 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Step 1: Complete the pitch and backlash compensation, and then disable quad-peak error compensation (Pr136x, Pr144x).
  • Page 51                              –                              22/220 Series Controller Application Manual 2. Quad-peak error compensation experiment setup (Ballbar)
  • Page 52 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 11 Servo Tuning Syntec Analytics tool is necessary for this operation, PC and network cable are also needed.
  • Page 53 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 12 Serial Parameter Screen Operation 串列参数画面说明...
  • Page 54 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual B. 一般串列轴向参数画面 •...
  • Page 55 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 画面说明 • 参数列表上方显示该轴向名称...
  • Page 56 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 操作说明请参考2-4-2的章节说明 • D. 串列PLC轴\串列ROT轴\串列ATC轴 参数画面...
  • Page 57 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 轴向列表下方显示最後使用复位功能的轴向与复位结果 (10.118.11以上版本支援复位功能) B. 使用限制...
  • Page 58 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual D. 轴向复位状态 (10.118.11以上版本支援复位功能) •...
  • Page 59 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 13 Software Installation、Data Backup/Restore ...
  • Page 60 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Select the file, the software upgrade package information is shown below.
  • Page 61 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • File copying takes longer, please be patient •...
  • Page 62 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 13.1 System Backup •...
  • Page 63 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • OCUp.exe •...
  • Page 64 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Records the error message when system exception occurs, and diagnostic information about MMI.
  • Page 65 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Versions after 10.116.24V, 10.116.36B, 10.116.37, 10.117.37 (not included) •...
  • Page 66 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Record Home info of Serial PLC Axis and ROT Turret •...
  • Page 67 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Directory: : BackupOnly\Syntec •...
  • Page 68 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Directory：BackupOnly\Syntec •...
  • Page 69 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Backup path selection screen •...
  • Page 70 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Comment editing screen •...
  • Page 71 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • Backup complete hint screen •...
  • Page 72 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • SB not executed, hint message shows on the system information screen.
  • Page 73 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • 10.116.36D, 10.116.39: Failures fixed. The Tool Table Data is moved to "Kernel Data"...
  • Page 74 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • If a MB file is selected, a file selection screen will appear for users to select the restoring items. Then press "Next".
  • Page 75 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual • If chosen a MB backup file, the user can select the items to be restored.
  • Page 76 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 13.2 Drive Restoration Notifications •...
  • Page 77 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Ready state and retry.
  • Page 78                              –                              22/220 Series Controller Application Manual The Encoder-Rotor Offset correction is required.
  • Page 79                              –                              22/220 Series Controller Application Manual Hint message as below will show after the restoration is succeeded, please reboot again to take effect.
  • Page 80 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual 14 Check List...
  • Page 81 机床产品/Machine Tool Products                              –                              22/220 Series Controller Application Manual Axis loading Check the loading of XYZ is less than X = _____（%）...