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INSTRUCTION HANDBOOK
Electric Pallet Truck EPT-2745-33,
EPT-1532-33, EPT-2145-33
WARNING
Do not use the pallet truck before reading and
understanding these operating instructions.
NOTE:
• Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
• Keep for future reference.
Version 09/2018
EPT-2745-33
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Table of Contents
Related Manuals for Vestil EPT-2745-33
Summary of Contents for Vestil EPT-2745-33
- Page 1 INSTRUCTION HANDBOOK Electric Pallet Truck EPT-2745-33, EPT-1532-33, EPT-2145-33 WARNING Do not use the pallet truck before reading and understanding these operating instructions. NOTE: • Please check the designation of your present type at the last page of this document as well as on the ID-plate.
- Page 2 FOREWORD Before operating the truck, read this ORIGINAL INSTRUCTION HANDBOOK carefully and understand the usage of the truck completely. Improper operation could create danger. This handbook describes the usage of different electric pallet trucks. When operating and servicing the truck, make sure, that it applies to your type. Chapter 13 describes specialized stipulations and regulations for the American market.
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Page 3: Table Of Contents
TABLE OF CONTENTS CORRECT APPLICATION ......................... 3 DESCRIPTION OF THE PALLET TRUCK ..................4 Overview of the main components ....................4 Main technical data ......................... 8 Description of the safety devices and warning labels (Europe and other, excepting USA) ..10 Identification plate .......................... -
Page 4: Correct Application
1. CORRECT APPLICATION It is only allowed to use this electric pallet truck according to this instruction handbook. The trucks described in this handbook are self propelled electric power pallet trucks. The trucks are designed to lift, lower and transport palletized loads. A wrong usage can cause human injuries or can damage equipment. -
Page 5: Description Of The Pallet Truck
2. DESCRIPTION OF THE PALLET TRUCK a. Overview of the main components Fig. 1: Overview main components Safety (belly) button Chassis Tiller Pin-code panel Load roller Discharge indicator and charging indicating 10. Battery 11. Apron Emergency button 12. Driving unit Hydraulic unit cover... -
Page 6: Main Technical Data
b. Main technical data Fig. 2: Technical data... - Page 7 Table 1: Main technical data for standard version Type sheet for industrial truck acc. to VDI 2198 EPT-2745-33 Manufacturer`s type designation Battery Power(battery,diesel,petrol gas,manual) Operator type Pedestrian/Stand Load Capacity / rated load Q (t) Load centre distance c (mm) Load distance, centre of drive axle to fork...
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Page 8: Description Of The Safety Devices And Warning Labels (Europe And Other, Excepting Usa)
c. Description of the safety devices and warning labels (Europe and other, excepting USA) USA –market, description of the safety and warning labels is mentioned in chapter 11. “No passengers” decal Crane hook label Identification plate (ID-plate) Sticker to read and follow this instruction Sign oil filling point Capacity sticker... -
Page 9: Identification Plate
d. Identification plate Designation, type Battery weight minimum/ maximum Serial number Nominal power in kW Rated capacity in kg Load center distance Supply voltage in V 10 Manufacturing date Own mass (self weight) in kg without battery 11 Option Name and address of manufacturer) If sold to the EU, here the place of the CE marking Fig. -
Page 10: Commissioning, Transporting, Decommissioning
Fw direction as it may lead to crushing and shearing hazards. Always maintain safe speed according to the working environment. 4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING a. Commissioning Table 2: Commissioning data EPT-2045-33(540X1150) EPT-2745-33(685X1150) Type Commissioning 123kg 126kg weight [kg]... -
Page 11: Decommissioning
Park the truck securely and lash the truck according to the points identified in Fig. 5. Lift the truck to its destination and place the truck securely before removing the lifting gear. The lashing points are according to the Fig. 5. Transportation DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE TRUCK SECURELY... -
Page 12: Operating Instructions
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND. • Check for scratches, deformation or cracks. • Check if there is any oil leakage from the cylinder. • Check the vertical creep of the truck. • Check the smooth movement of the wheels. •... -
Page 13: Lifting
b. Lifting DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg. Travel with the lowered forks fully underneath the pallet and press the lifting button (Fig. 7, 15) until you reached the desired lifting height. c. Lowering Press the lowering button (22) carefully. Lower the load until the forks are clear of the pallet, then drive the truck carefully out of the load unit. -
Page 14: Steering
Press turtle button (Fig.7,17) to enter into slow speed mode, travel slowly by moving the accelerator button (Fig.7,13) , press turtle button again to return back to regular mode. Press turtle button and hold for 2 seconds to realize driving with tiller vertically when in confined area. e. -
Page 15: Pin-Code Panel
7. PIN-CODE PANEL The truck is equipped optional with a pin-code panel (3). a. Introduction Pin-code panel is an electronic system which is similar with an electronic alarm system. Truck will not able to operate before typing a correct password, the main function is to prevent unauthorized operation. b. -
Page 16: Replacement
The truck is equipped with following lithium traction battery- type: 24V20Ah lithium battery, 4.5kg; 24V30Ah lithium battery, 6kg; 24V36Ah lithium battery, 7kg ONLY ALLOWED LITHIUM BATTERIES. PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES. a. Replacement Park the truck securely and press emergency switch (5). Hold the battery grip with one finger pull out the lock, and then take out the battery vertically. -
Page 17: Charging
controller, the battery symbol which is under the notches blinks. Turtle Symbol: It is normally off, when it appears (fixed) it shows activation of the “soft” mode of the truck, in which maximum speed and acceleration are reduced. Monkey Wrench Symbol: It is normally off, when it appears (fixed) it shows the request of programmed maintenance or the alarm state. -
Page 18: Regular Maintenance
Charging Green Fully charged Table 4: Charger Model Specification BZ5731J3 29.4V5A（China） DZL300SS02 29.4V8A（China） SSLC300V29 29.4V8A（EU） SSLC300V29 29.4V8A（US） REGULAR MAINTENANCE • Only qualified and trained personnel are allowed to do maintenance on this truck. • Before maintaining, remove the load from the forks and lower the forks to the lowest position. - Page 19 • Check the push rods for deformation and damages • 10 Check the gearbox for noise and leakage • 11 Inspect the wheels for deformation and damages • 12 Inspect and lubricate the steering bearing • 13 Inspect and lubricate the pivot points •...
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Page 20: Lubricating Points
b. Lubricating points Lubricate the marked points according to the maintenance checklist. The required grease specification is: DIN 51825, standard grease. Load roller bearing Cylinder Axle Bearing Gear box Side roller bearing Connection point Fig. 13: Lubricating point s c. Check and refill hydraulic oil It is recommended to use hydraulic oil in connection with average temperature: Environment temperature –5℃~25℃... -
Page 21: Checking Electrical Fuses
d. Checking electrical fuses Remove the main cover. The fuses are located according to Fig. 14; the size is according to table 6. Table 6: Size of the fuses Rate FU 1 FU 01 Fig. 14: Location of fuses 10. TROUBLE SHOOTING •... -
Page 22: Wiring/ Circuit Diagram
11. WIRING/ CIRCUIT DIAGRAM a. Electrical circuit diagram Without speed reduction on curves FU 1 : 10A FU 2 : 1.5A FU 01: 150A FU 02: 80A Fig.15: Electric diagram... - Page 23 Table 8: Description of electrical diagram Code Item Code Item Battery CAN tiller Controller Proximity switch Pump motor Traction motor Pump contactor Electromagnetic brake Emergency button 10A fuse Electromagnetic valve FU01 70A fuse Micro switch...
- Page 24 With speed reduction on curves FU1 : 10A FU01 : 70A Fig.16: Electric diagram...
- Page 25 Table 9: Description of electrical diagram Code Item Code Item Battery CAN tiller Controller Proximity switch Pump motor Traction motor Pump contactor Electromagnetic brake Emergency button 10A fuse Electromagnetic valve Proximity switch Micro switch FU01 70A fuse...
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Page 26: Hydraulic Circuit
b. Hydraulic circuit Lifting cylinder Lowering valve Throttle valve Pressure control valve Hydraulic power unit Oil tank Fig. 17: Hydraulic circuit... -
Page 27: Specialized Stipulations For The Us- American Market
12. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET The content in this chapter is specialized for the US-American market. a. Foreword/ Compliance Operating this truck requires knowledge which can be acquired from this instruction handbook. This handbook must be kept available throughout the entire period of use of the industrial truck. IT IS LAW;... -
Page 28: Description Warning Labels (Only Us- Market)
b. Description warning labels (only US- market) Fig. 18: Warning labels and safety devices (only USA) CE sticker Sign danger battery Sticker to read and follow these instructions J Sign warning stay clear stop truck Filling sticker K Sign warning electrical device Tiller sticker Capacity sticker No passenger... - Page 29 Sign read and follow this instruction (D) Sign danger battery (I) Sign oil filling point (E) Sign warning electrical devices (K) Sign warning stay clear stop truck (J)
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Page 30: Technical Data For Us Market
Technical data for US market Fig. 19: Technical data US Table 10: Main technical data for standard version (US market) Type sheet for industrial truck acc. to VDI 2198 EPT-2745-33 Manufacturer`s type designation Drive Battery Operator type Pedestrian Load Capacity / rated load... - Page 31 Load distance ,centre of drive axle to fork x (in) 37.3 Wheelbase y (in) 46.6 Service weight Axle loading, laden front/rear 1102 / 2469 1380 / 2198 Axle loading, unladen front/rear 211 / 60 218 / 60 Polyurethane (PU) Tires ∅...
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Page 32: Declaration Of Conformity (Valid, If Sold Within The Eu)
CE-DD-002 13. DECLARATION OF CONFORMITY (valid, if sold within the [GB] CE Declaration of Conformity The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2014/30/EU (Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is individually authorized to compile the technical documents. - Page 33 likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas. [N] EU-KONFORMITETSERKLÆRING Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje) og 2014/30/EU (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver undertegnede er fullmektig til å...
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