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Printed Matter No. 9836 3802 01
Publication Date 2019-11-08
Valid from Serial No. C9810001
G2408-100
(12000 r/min)
(12000 rpm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
8423031460
WARNING
G2408-100
Product Instructions
Grinder

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Table of Contents
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Summary of Contents for Atlas Copco G2408-100

  • Page 1 G2408-100 Printed Matter No. 9836 3802 01 Grinder Publication Date 2019-11-08 Valid from Serial No. C9810001 Product Instructions G2408-100 8423031460 (12000 r/min) (12000 rpm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Preparations before using the grinder .......... 10 Mounted abrasive equipment .............. 11 Service ........................ 12 Maintenance Instructions................ 12 Maintenance and service instructions .......... 12 Service recommendations .............. 12 Replacement of vanes................. 12 Lubrication Instructions................... 12 Rust protection and cleaning ............... 12 Lubrication ................... 12 © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 3 Lubricating guide ................. 13 Dismantling/Assembling Instructions .............. 13 Inspection .................... 13 Dismantling.................. 14 Instructions for vane motor .............. 14 Assembly ..................... 16 Testing ...................... 17 Recycling ....................... 18 Environmental Regulations................ 18 © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 4: Product Information

    ■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
  • Page 5: Website

    Please consult the Atlas Copco website for more information www.atlascopco.com/sds. Product safety video for grinders Learn more about safety features on Atlas Copco grinders and what measures the operator has to take for a safe operation. Click the link or scan the QR code below to view the video: https://www.youtube.com/watch?v=XK_dHwli8-Q...
  • Page 6: Overview

    Never attach circular saw blades or other cutters than the abrasive wheels or brushes specified for the tool. Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
  • Page 7: Installation

    Air Quality ■ For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer. ■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water.
  • Page 8: Visual Inspection - Air Installation

    Look for any damage that can compromise the safety of the tool. Installation of Vibrating Tools We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vi- brating tool and the quick-action coupling. © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 9: Operation

    Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not ► in use, before changing accessories or when making repairs. Always wear protective gloves when changing accessories or when making repairs. ► © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 10: Operating Instructions

    ■ Attach wheel with flanges conforming to international standard and in good condition ■ Flanges shall be clean, have flat contact surface and be without cracks and burrs © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 11 Do a test run of every new mounted wheel in a safe position for 30 seconds. Use a barrier such as under a heavy work table to stop any possible broken wheel parts. Stop immediately if vibration is ex- cessive © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 12: Service

    To avoid overfilling, which could result in a rise in temperature and damage to seals, there is no lubrication nipple. Change the grease after approximately 200 running hours by removing the angle-gear spindle. © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 13: Lubricating Guide

    General purpose Brand Bearings Energrease LS-EP2 Castrol Spheerol EP L2 Esso Beacon EP2 Rembrandt EP2 Mobil Mobilegrease XHP 222 Shell Alvania EP2 Texaco Multifak EP2 Molycote BR2 Plus Dismantling/Assembling Instructions Inspection © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 14: Dismantling

    PTFE-particles must not come in contact with open fire, glow or heat ► Motor components must be washed with cleaning fluid and not blown clear with an air line ► Wash your hands before starting any other activity ► © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 15 4080 0182 08 15.5 4080 0182 09 17.5 4080 0182 10 20.5 4080 0182 11 25.5 4080 0182 12 30.5 4080 0182 13 35.5 4080 0182 14 40.5 Inspection of motor parts © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 16: Assembly

    18.5 4080 0567 06 21.5 4080 0567 03 21.5 4080 0567 07 25.5 10.5 4080 0567 08 27.5 12.5 4080 0567 09 31.5 15.5 4080 0567 10 34.5 18.5 Assembly © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 17: Testing

    G2408-100 Service Testing © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 18: Recycling

    When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. © Atlas Copco Industrial Technique AB - 9836 3802 01...
  • Page 20 Original instructions Atlas Copco Industrial © Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.

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