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Printed Matter No. 9839 0485 01
Valid from Serial No. A6720001
Valid to Serial No. A9810001
2017-11-25
G2422-1
(20000 r/min)
(20000 rpm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
8423031247
WARNING
G2422-1
Product Instructions
Die grinder
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Table of Contents
Related Manuals for Atlas Copco G2422-1
Summary of Contents for Atlas Copco G2422-1
- Page 1 G2422-1 Printed Matter No. 9839 0485 01 Die grinder Valid from Serial No. A6720001 Product Instructions Valid to Serial No. A9810001 2017-11-25 G2422-1 8423031247 (20000 r/min) (20000 rpm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
- Page 2 G2422-1 © Atlas Copco Industrial Technique AB - 9839 0485 01...
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Page 3: Table Of Contents
Service .................. 14 Maintenance instructions............ 14 Maintenance and service instructions...... 14 Service recommendations ........... 14 Replacement of vanes .......... 14 Lubrication instructions............ 14 Rust protection and cleaning ........ 14 Lubrication .............. 15 © Atlas Copco Industrial Technique AB - 9839 0485 01... - Page 4 Lubricating guide............ 15 Dismantling/Assembling instructions........ 15 Instructions for vane motor .......... 15 Testing................... 17 Recycling .................. 18 Recycling instruction ............. 18 © Atlas Copco Industrial Technique AB - 9839 0485 01...
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Page 5: Product Information
• To avoid damage or destruction of tool parts, service the tool according to the recommended maintenance schedules and follow the correct instruc- tions. • Warranty repairs are only performed in Atlas Copco workshops or by Certi- fied Service Partners. Atlas Copco offers extended warranty and state of the art preventive mainte- nance through its ToolCover contracts. -
Page 6: Servaid
ServAid is available on DVD and on the website: https://servaid.atlascopco.com For further information contact your Atlas Copco sales representative or e-mail us at: servaid.support@se.atlascopco.com Website Log in to Atlas Copco: www.atlascopco.com. -
Page 7: Technical Data
For in- creased life length of the vanes use an oil lubricator to dose oil into the air inlet. © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 8: Service Recommendations
If no detailed information about preventive maintenance is included, follow these general guidelines: • Clean appropriate parts accurately • Replace any defective or worn parts © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 9: Installation
• For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer. • Use a separate air filter which removes solid particles larger than 30 mi- crons and more than 90% of liquid water. -
Page 10: Operation
Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high. • Use dust extraction system or mouth protection mask in dusty environments. © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 11: Setting-Up Instructions
Inspect the air installation from the supply point to the tool visually before use. • Hose • Couplings • System pressure • Air filter Look for any damage that can compromise the safety of the tool. © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 12: Operation Instructions
• Use only recommended sizes and types of abrasives. • Do not use mounting wheels that are chipped or cracked, or may have been dropped. © Atlas Copco Industrial Technique AB - 9839 0485 01... - Page 13 • Do a test run of every new mounted wheel in a safe position for 30 seconds. Use a barrier such as under a heavy work table to stop any possible broken wheel parts. Stop immediately if the vibration is excessive. © Atlas Copco Industrial Technique AB - 9839 0485 01...
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Page 14: Service
NOTICE Do not try to clear the air path using sharp tools. The air inlet is equipped with a strainer. If this is punctured, foreign objects may harm the valves, resulting in overspeed. © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 15: Lubrication
PTFE-particles must not come in contact with open fire, glow or heat ► Motor components must be washed with cleaning fluid and not blown ► clear with an air line Wash your hands before starting any other activity ► © Atlas Copco Industrial Technique AB - 9839 0485 01... - Page 16 17.5 4080 0182 10 20.5 4080 0182 11 25.5 4080 0182 12 30.5 4080 0182 13 35.5 4080 0182 14 40.5 Table 1: Dismantling tool Mandrel A Inspection of motor parts © Atlas Copco Industrial Technique AB - 9839 0485 01...
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Page 17: Testing
21.5 4080 0567 07 25.5 10.5 4080 0567 08 27.5 12.5 4080 0567 09 31.5 15.5 4080 0567 10 34.5 18.5 Table 2: Dismantling tool Mandrel B E: Ball bearing Testing © Atlas Copco Industrial Technique AB - 9839 0485 01... -
Page 18: Recycling
When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. © Atlas Copco Industrial Technique AB - 9839 0485 01... - Page 20 Original instructions Atlas Copco Industrial © Copyright 2017, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.
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