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Printed Matter No. 9839 1936 01
Publication Date 2019-11-08
Valid from Serial No. B1790001
G2424-S120
(12500 r/min)
(12500 rpm)
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in
electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference
8423031260
WARNING
G2424-S120
Product Instructions

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Summary of Contents for Atlas Copco G2424-S120

  • Page 1 G2424-S120 Printed Matter No. 9839 1936 01 Publication Date 2019-11-08 Valid from Serial No. B1790001 Product Instructions G2424-S120 8423031260 (12500 r/min) (12500 rpm) WARNING Read all safety warnings and instructions Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
  • Page 2: Table Of Contents

    Service recommendations .............. 12 Replacement of vanes................. 12 Lubrication Instructions................... 12 Rust protection and cleaning ............... 12 Lubrication ................... 12 Lubricating guide ................. 13 Dismantling/Assembling Instructions .............. 13 Instructions for complete tool............... 13 Instructions for vane motor .............. 14 © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 3 Recycling ....................... 17 Environmental Regulations................ 17 © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 4: Product Information

    ■ Damage to parts that occurs as a result of inadequate maintenance or performed by parties other than Atlas Copco or their Certified Service Partners during the warranty period is not covered by the warranty. ■ To avoid damage or destruction of tool parts, service the tool according to the recommended mainte- nance schedules and follow the correct instructions.
  • Page 5: Website

    Never attach circular saw blades or other cutters than the abrasive wheels or brushes specified for the tool Technical Product Data Technical Product Data can be found on either ServAid, or the Atlas Copco website. Please visit: https://servaid.atlascopco.com or www.atlascopco.com.
  • Page 6: Service Overview

    If the product is not working properly, take it out of service and inspect it. If no detailed information about preventive maintenance is included, follow these general guidelines: ■ Clean appropriate parts accurately ■ Replace any defective or worn parts © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 7: Installation

    Air Quality ■ For optimum performance and maximum product life we recommend the use of compressed air with a maximum dew point of +10°C (50°F). We also recommend to install an Atlas Copco refrigeration type air dryer. ■ Use a separate air filter which removes solid particles larger than 30 microns and more than 90% of liquid water.
  • Page 8: Installation Of Vibrating Tools

    Look for any damages or oil leakage that can compromise the safety of the tool. Installation of Vibrating Tools We recommend using a minimum length of 300 mm (12") of flexible hose for compressed air between a vi- brating tool and the quick-action coupling. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 9: Operation

    Adapt the torque setting to the operator's strength and posture and use a torque arm or reaction bar if the torque is too high. ■ Use dust extraction system or mouth protection mask in dusty environments. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 10: Operating Instructions

    Do a free speed check of the tool every day and whenever the tool has been serviced. Do the free speed check with the grinding equipment removed. ■ Use a pressure regulator to prevent a too high air pressure which can cause overspeed. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 11: Operation Instructions

    Do a test run of every newly attached wheel in a safe position for 30 seconds. Use a barrier (such as under a heavy work table) to stop any possible broken wheel parts. Stop immediately if the vibration is too high. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 12: Service

    For flexible spindle extension – When fitting the extended spindle – apply 0.5 cm (0.03 cu in) of grease type “Lubricating Engineers LE3752” (or EP grease) at the bottom of the hole in the collet holder. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 13: Lubricating Guide

    Castrol Spheerol EP L2 Esso Beacon EP2 Rembrandt EP2 Mobil Mobilegrease XHP 222 Shell Alvania EP2 Texaco Multifak EP2 Molycote BR2 Plus Dismantling/Assembling Instructions Instructions for complete tool Dismantling Inspection © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 14: Instructions For Vane Motor

    PTFE-particles must not come in contact with open fire, glow or heat ► Motor components must be washed with cleaning fluid and not blown clear with an air line ► Wash your hands before starting any other activity ► © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 15 4080 0182 08 15.5 4080 0182 09 17.5 4080 0182 10 20.5 4080 0182 11 25.5 4080 0182 12 30.5 4080 0182 13 35.5 4080 0182 14 40.5 Inspection of motor parts © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 16 4080 0567 02 18.5 4080 0567 06 21.5 4080 0567 03 21.5 4080 0567 07 25.5 10.5 4080 0567 08 27.5 12.5 4080 0567 09 31.5 15.5 4080 0567 10 34.5 18.5 © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 17 When a product has served its purpose it has to be recycled properly. Dismantle the product and recycle the components in accordance with local legislation. Batteries shall be taken care of by your national battery recovery organization. © Atlas Copco Industrial Technique AB - 9839 1936 01...
  • Page 20 Original instructions Atlas Copco Industrial © Copyright 2019, Atlas Copco Industrial Technique AB. All rights reserved. Any Technique AB unauthorized use or copying of the contents or part thereof is prohibited. This SE-10523 STOCKHOLM applies in particular to trademarks, model denominations, part numbers and drawings.

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