Life Fitness PWR Play Assembly Manual
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Life Fitness PWR Play Assembly Manual

Life Fitness PWR Play Assembly Manual

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PWR Play
LPP-AC, LPP-AD, LPP-BA, LPP-CB, LPP-CC, LPP-CORE, LPP-CX, LPP-DC,
LPP-DH, LPP-DI, LPP-DL, LPP-DP, LPP-DR, LPP-HR, LPP-PA, LPP-PD, LPP-PP,
LPP-PR, LPP-RP, LPP-RW, LPP-SB, LPP-ST, LPP-SX, LPP-TP, LPP-VA
Assembly Manual
1027442-0001 REV AB

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Summary of Contents for Life Fitness PWR Play

  • Page 1 PWR Play LPP-AC, LPP-AD, LPP-BA, LPP-CB, LPP-CC, LPP-CORE, LPP-CX, LPP-DC, LPP-DH, LPP-DI, LPP-DL, LPP-DP, LPP-DR, LPP-HR, LPP-PA, LPP-PD, LPP-PP, LPP-PR, LPP-RP, LPP-RW, LPP-SB, LPP-ST, LPP-SX, LPP-TP, LPP-VA Assembly Manual 1027442-0001 REV AB...

  • Page 3: Table Of Contents

    Copyright 2025, Life Fitness, LLC. All Rights Reserved. Life Fitness, Hammer Strength, Cybex, ICG and SCIFIT are registered trademarks of Life Fitness, LLC and its affiliated companies and subsidiaries. Disclaimer: Images and specifications are current as of the date of publication and are subject to change.

  • Page 4: Pwr Play Stations

    1. Overview PWR Play Stations Below is the Life Fitness PWR Play station lineup, by sku, description and former Multi-Jungle (MJ) and Cybex PWR Play (PP) skus: PWR Play SKU Description Former MJ SKU Former PP SKU LPP-AC Adjustable 2:1 Cable...

  • Page 5: Safety

    • DO NOT attempt to use or repair any accessory approved for use with the equipment which appears to be damaged or worn. • DO NOT use or permit use of any equipment that is damaged and/or has worn or broken parts. For all Life Fitness equipment, use only replacement parts supplied by Life Fitness.
  • Page 6 • Ensure that any person(s) making adjustments or performing maintenance or repair of any kind is qualified to do so. Life Fitness will provide service and maintenance training at our corporate facility upon request or in the field if proper arrangements are made.

  • Page 7: Product Labels

    Product Labels General Warning Label Weight at Handle Strap Training Warning Pinch Hazard Label Adjustable Carriage Warning FCC Compliant FCC Compliant Cable Power Pivot Warning Serial Number Label Carriage Fall Warning Page 5 of 82...
  • Page 8 Label Locations Core (LPP-CORE) Item Description Qty. Strap Training Warning Serial Number FCC Compliant General Warning Core Connector - Adjustable Cable Crossover (LPP-CX) Item Description Qty. Adjustable Carriage Warning Placard (Cable) Serial Number FCC Compliant Cable Placard (Cable Crossover) Weight at Handle General Warning Pinch Hazard Carriage Fall Warning...
  • Page 9 Core Connector - Accessory Storage (LPP-SX) Item Description Qty. FCC Compliant Serial Number Adjustable Cable Crossbar (LPP-CB) Item Description Qty. FCC Compliant Serial Number Page 7 of 82...
  • Page 10 Adjustable Cable Crossover - Attached (LPP-CC) Item Description Qty. Adjustable Carriage Warning Placard (Cable Crossover) Strap Training Warning Placard (Cable) Pinch Hazard Weight at Handle Carriage Fall Warning General Warning FCC Compliant Cable Serial Number Adjustable Cable Handle Storage (LPP-HR) Item Description Qty.
  • Page 11 Adjustable 2:1 Cable (LPP-AC) Item Description Qty. FCC Compliant Cable Serial Number Placard Pinch Hazard Adjustable Carriage Warning Carriage Fall Warning Weight at Handle Adjustable 4:1 Dynamic Cable (LPP-AD) Item Description Qty. FCC Compliant Cable Serial Number Placard Pinch Hazard Adjustable Carriage Warning Carriage Fall Warning Weight at Handle...
  • Page 12 Assisted Dip Chin (LPP-DC) Item Description Qty. FCC Compliant Cable Serial Number Placard Dip (LPP-DI) Item Description Qty. FCC Compliant Serial Number Page 10 of 82...
  • Page 13 Dual Cable High (LPP-DH) Item Description Qty. FCC Compliant Cable Serial Number Placard Weight at Handle Dual Cable Low (LPP-DL) Item Description Qty. FCC Compliant Cable Serial Number Placard Weight at Handle Page 11 of 82...
  • Page 14 Dual Cable Pulldown (LPP-DP) Item Description Qty. FCC Compliant Cable Serial Number Placard Weight at Handle Dual Cable Row (LPP-DR) Item Description Qty. FCC Compliant Cable Serial Number Placard Weight at Handle Page 12 of 82...
  • Page 15 Power Pivot (LPP-PP) Item Description Qty. Placard FCC Compliant Serial Number Power Pivot Warning Power Pivot - Rope Pull (LPP-PR) Item Description Qty. Placard FCC Compliant Serial Number Power Pivot Warning Page 13 of 82...
  • Page 16 Pulldown (LPP-PD) Item Description Qty. FCC Compliant Cable Serial Number Placard Punching Bag Anchor (LPP-BA) Item Description Qty. FCC Compliant Serial Number Placard Page 14 of 82...
  • Page 17 Rope Pull (LPP-RP) Item Description Qty. FCC Compliant Serial Number Placard Row (LPP-RW) Item Description Qty. FCC Compliant Cable Serial Number Placard Page 15 of 82...
  • Page 18 Stall Bars (LPP-SB) Item Description Qty. FCC Compliant Serial Number Placard Station Panel (LPP-PA) Item Description Qty. FCC Compliant Serial Number Page 16 of 82...
  • Page 19 Step (LPP-ST) Item Description Qty. FCC Compliant Serial Number Triceps Pushdown (LPP-TP) Item Description Qty. FCC Compliant Cable Serial Number Placard Page 17 of 82...
  • Page 20 Versa (LPP-VA) Item Description Qty. FCC Compliant Serial Number Page 18 of 82...

  • Page 21: Components

    3. Components Accessories Select the accessory for the proper station: Item Description Station Short Handle Strap LPP-AD, LPP-CC, LPP-CX, LPP-DP, LPP-DR 1, 2, 2, 2, 2 Long Handle Strap LPP-AC, LPP-AD 1, 1 Adjustable Handle Strap LPP-DH, LPP-DL 2, 2 4-Way Ankle Strap LPP-AC, LPP-AD, LPP-CC, LPP-CX 1, 1, 1, 1...

  • Page 22: Cables

    Cables Select the cable assembly for the proper station: Type Station Length (A) inch LPP-AC, LPP-CC (LPP-CORE side), LPP-CX 331.75 8426.45 1, 1, 2 LPP-AD 10337.8 LPP-CC (stand alone side) 334.75 8502.65 LPP-DC 109.5 2781.3 LPP-DH 297.25 7550.15 LPP-DL 485.5 12331.7 LPP-DP 188.375...

  • Page 23: Hardware Kits

    Hardware Kits Select the hardware kit for the proper station: Kits listed by station, alphabetically. Station usage: LPP-AC, LPP-CC, LPP-CX Description: Kit: Hardware, LPP-AC/CC/CX Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Hex Jam M16 x 2 SS Nut, Nylock 1/4 ID ZN M5 x 0.8 HXS SOC CS ST BZ x 8...
  • Page 24 Item Description Bumper, CM/MJ, Plug -CHR Cushion, Weight Stack Spring: 0.72IN OD, 0.596IN ID, 1.50IN LG Housing: Guide Rod, OP Plug, 1" Hole Bumper: INCR. SYSTEM, 0.5" Station usage: LPP-CB, LPP-CC, LPP-CX Description: Kit: Hardware, Blister Pack, Boom Connector Item Description Screw, M10 x 1.5 80mm Retainer, CM/MJ Pulley...
  • Page 25 Station usage: LPP-BA Description: Kit: Hardware, LPP-BA (PP-BX) Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 65mm Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-BA Description: Kit: Hardware, Blister Pack, LPP-BA (PP-BX) Item Description Nut, M10 x 1.5 Socket Head...
  • Page 26 Item Description Washer, Flat 1/4 ID ZN Nut, Nylock M10 x 1.5 Ring, External Retaining Station usage: LPP-DC Description: Kit: Hardware, Blister Pack, LPP-DC Item Description Spacer, CM/MJ, .565 x .815 Retainer, CM/MJ Pulley Nut, M10 x 1.5 Socket Head Plug, 1"...
  • Page 27 Item Description Washer, Flat 1/4 ID ZN Nut, Nylock 1/4 ID ZN M5 x 0.8 HXS SOC CS ST BZ x 8 Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-DH Description: Kit: Hardware, Blister Pack, LPP-DH Item Description Nut, M10 x 1.5 Socket Head...
  • Page 28 Station usage: LPP-DL Description: Kit: Hardware, LPP-DL Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 65mm Screw, M10 x 1.5 25mm Washer, Flat 1/4 ID ZN Nut, Nylock 1/4 ID ZN M5 x 0.8 HXS SOC CS ST BZ x 8 Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-DL...
  • Page 29 Item Description Housing: Guide Rod, OP Bumper: INCR. SYSTEM, 0.5" Station usage: LPP-DP Description: Kit: Hardware, LPP-DP Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 25mm Washer, Flat 1/4 ID ZN Nut, Nylock 1/4 ID ZN M5 x 0.8 HXS SOC CS ST BZ x 8 Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-DP...
  • Page 30 Item Description Bumper, CM/MJ, Plug -CHR Cushion, Weight Stack Spring: 0.72IN OD, 0.596IN ID, 1.50IN LG Housing: Guide Rod, OP Plug, 1" Hole Bumper: INCR. SYSTEM, 0.5" Station usage: LPP-DR Description: Kit: Hardware, LPP-DR Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 25mm Washer, Flat 1/4 ID ZN Nut, Nylock 1/4 ID ZN...
  • Page 31 Item Description Insert, CM/MJ, Cable End -CHR Housing, CM/MJ, Cable End -CHR Link, CM/MJ, Cable End Plug, Curved Hole Bumper, CM/MJ, Plug -CHR Cushion, Weight Stack Spring: 0.72IN OD, 0.596IN ID, 1.50IN LG Housing: Guide Rod, OP Plug, 1" Hole Bumper: INCR.
  • Page 32 Station usage: LPP-PA Description: Kit: Hardware, LPP-PA (MJ/PP BLNKSHRD) Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 55mm Screw, M10 x 1.5 20mm Washer, 38 SAE SS Station usage: LPP-PA Description: Kit: Hardware, Blister Pack, LPP-PA (MJ/PP BLNKSHRD) Item Description Nut, M10 x 1.5 Socket Head...
  • Page 33 Item Description Nut, Nylock M10 x 1.5 Station usage: LPP-PD Description: Kit: Hardware, Blister Pack, LPP-PD Item Description Nut, M10 x 1.5 Socket Head Retainer, CM/MJ Pulley Spacer, CM/MJ, .565 x .815 Insert, CM/MJ, Cable End -CHR Housing, CM/MJ, Cable End -CHR Link, CM/MJ, Cable End Cushion, Weight Stack Spring: 0.72IN OD, 0.596IN ID, 1.50IN LG...
  • Page 34 Station usage: LPP-PP Description: Kit: Hardware, Blister Pack, LPP-PP (PP-PP) Item Description Nut, M10 x 1.5 Socket Head Retainer, CM/MJ Pulley Spacer, CM/MJ, .565 x .815 Plug, Curved Hole Shaft, MJHAR Bar Holder Station usage: LPP-PR Description: Kit: Hardware, Blister Pack, LPP-PR (PP-RP) Item Description Nut, M10 x 1.5 Socket Head...
  • Page 35 Item Description Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Ring, External Retaining Station usage: LPP-RP Description: Kit: Hardware, LPP-RP Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 65mm Screw, M10 x 1.5 30mm Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-RP...
  • Page 36 Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 25mm Washer, Flat 1/4 ID ZN Nut, Nylock 1/4 ID ZN M5 x 0.8 HXS SOC CS ST BZ x 8 Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-RW Description: Kit: Hardware, Blister Pack, LPP-RW Item...
  • Page 37 Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 65mm Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-SB Description: Kit: Hardware, Blister Pack, LPP-SB (PP-SB) Item Description Nut, M10 x 1.5 Socket Head Retainer, CM/MJ Pulley Spacer, CM/MJ, .565 x .815 Plug, Curved Hole...
  • Page 38 Item Description Retainer, CM/MJ Pulley Spacer, CM/MJ, .565 x .815 Plug, Curved Hole Station usage: LPP-TP Description: Kit: Hardware, LPP-TP Item Description Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Nut, Nylock 14-20 ZN x 1.5 M5 x 0.8 HXS SOC CS ST BZ x 8 Washer, Flat 1/4 ID ZN Station usage: LPP-TP...
  • Page 39 Station usage: LPP-VA Description: Kit: Hardware, LPP-VA (PP-SC) Item Description Screw, M10 x 1.5 130mm Screw, M10 x 1.5 80mm Screw, M10 x 1.5 65mm Screw, M10 x 1.5 25mm Washer, 3/8 SAE SS Nut, Nylock M10 x 1.5 Station usage: LPP-VA Description: Kit: Hardware, Blister Pack, LPP-VA (PP-SC) Item Description...

  • Page 40: Head Plates

    Head Plates Select the head plate assembly for the proper station: Item Head Plate Pulley Bayonet Holes Station None LPP-TP Single LPP-AC, LPP-CC, LPP-CX None LPP-PD, LPP-RW Single LPP-DP, LPP-DR None LPP-DC Dual LPP-DH, LPP-DL Dual LPP-AD Increment Weights Select the increment weight assembly for the proper station: Item Weight Plate Amount Station...

  • Page 41: Mid Mounts

    Mid Mounts Select the mid mount assembly for the proper station: Item Station LPP-BA LPP-DH LPP-DL LPP-PR, LPP-RP 1, 1 LPP-DR LPP-RW LPP-HR Mid-Low Mounts Select the mid-low mount assembly for the proper station: Item Station LPP-DC LPP-DP, LPP-PD 1, 1 Page 39 of 82...

  • Page 42: Low Mounts

    Low Mounts Select the low mount assembly for the proper station: Item Station LPP-BA LPP-BA LPP-AC, LPP-AD, LPP-CC, LPP-CX 1, 1, 2, 2 LPP-DL LPP-PP, LPP-PR 1, 1 Page 40 of 82...

  • Page 43: Placards

    Placards Select the placard for the proper station: Item Station Placard Description LPP-AC, LPP-AD, LPP-CC, LPP-CX Cable LPP-CC, LPP-CX Cable Crossover LPP-BA Boxing Anchor LPP-DC Dip Chin LPP-DH Dual Cable High LPP-DL Dual Cable Low LPP-DP Dual Pull Down LPP-DR Dual Row LPP-PD Pull Down...

  • Page 44: Top Mounts

    Top Mounts Select the top mount assembly for the proper station: Item Station LPP-AC (inline pulleys) LPP-AD (offset pulleys) LPP-CC, LPP-CX 1, 2 LPP-DL LPP-DR LPP-RW LPP-VA LPP-PR, LPP-RP 1, 1 LPP-DP LPP-TP (length: 34.25in/86.9cm) LPP-PD (length: 42in/106.6cm) LPP-DC LPP-DH LPP-BA LPP-AD, LPP-DH, LPP-DL 1, 1, 1...

  • Page 45: Top-Low Mounts

    Top-Low Mounts Select the top-low mount assembly for the proper station: Item Station LPP-SX LPP-VA Top-Mid Mounts Select the top-mid mount assembly for the proper station: Item Station LPP-SB Page 43 of 82...

  • Page 46: Weight Stack Labels

    Weight Stack Labels Select the weight stack label for the proper station: Item Description Station Label: Weight Stack, 2:1 LPP-AC, LPP-CC, LPP-CX, LPP-DP, LPP-DR Label: Weight Stack, 4:1 LPP-AD, LPP-DH, LPP-DL Label: Weight Stack LPP-DC Label: Weight Stack, 1:1 LPP-PD, LPP-RW, LPP-TP Page 44 of 82...

  • Page 47: Assembly

    4. Assembly PWR Play Compatibility Use the image and table to determine which PWR Play stations can be used together. Page 45 of 82...

  • Page 48: Optional Front Shroud

    Optional Front Shroud Front shroud option available for cable stations: Item Station LPP-AC, LPP-AD, LPP-CC, LPP-CX, LPP-DC, LPP-DH, LPP-DL, LPP-DP, LPP-DR, LPP-PD, LPP-RW, LPP-TP Page 46 of 82...

  • Page 49: Mj/Pp Compatibility

    MJ/PP Compatibility LPP stations can be installed on Life Fitness Multi-Jungle (MJ) and Cybex PWR Play (PP) cores, with the exception of using the LPP increment weight system, as there are no tabs on the previous version cores. Follow the standard...

  • Page 50: Tools Required

    Description Screw, M10 x 1.5 25mm Increment Weight Selector Headplate Assembly Tools Required Tools needed for PWR Play assembly: • 4 mm Allen wrench • 7 mm Allen wrench (x2) • 17 mm wrench • 24 mm wrench • 1/2" wrench •...

  • Page 51: Assembly Order

    Assembly Order Assemble the PWR Play stations in the following order: Station Select X-Over Weight Assemble Carriage Cable Labels Snap Panel Hole Location Mount Stack LPP-HR Mount Mount Links Station Plugs LPP-AC Adjustable 2:1 Cable ● ● ● ● ●...

  • Page 52: Select Location

    Select Location Before assembly, confirm the unit's exact location and orientation, then verify its Live Area requirements. Live Area and product dimensions can be found in the PWR Play owner's manual. Tools Required: • Tape measure Measure unit's space requirements.
  • Page 53 2. Attach the top mount assembly, or brackets, to the center of the LPP-CORE with hardware and tighten to 20-25 ft-lbs/27.1-33.9Nm. See Mounts, Top-Low Mounts, and Top-Mid Mounts for types and usage. Top Mount Assemblies Bracket (LPP-PP, LPP-SB, LPP-SX) Item Description Qty.
  • Page 54 4. Attach the four top mount assembly types (standard, pulley, cover plates/cover plates + weldment, versa) to the LPP-CORE cross-member and tighten to 20-25 ft-lbs/27.1-33.9Nm. Standard Top Mount: LPP-AC, LPP-AD, LPP-BA, LPP-LPP-CC, LPP-CX, LPP-DC, LPP-DH, LPP-DL, LPP-DP, LPP-DR, LPP-PD, LPP-RW, LPP-TP Item Description Qty.
  • Page 55 6. Attach the four top mount assembly types (standard, pulley, cover plates/cover plates + weldment, versa) to the LPP-CORE cross-member and tighten to 20-25 ft-lbs/27.1-33.9Nm. Cover Plates/Cover Plate + Weldment: LPP-PP, LPP-PR, LPP-RP, LPP-SB, LPP-SX Item Description Qty. LPP-CORE Nut, Nylock M10 x 1.5 Plate, Cover Washer, 3/8 SAE SS Screw, M10 x 1.5 65mm...

  • Page 56: Install Crossbar Connectors

    Install Crossbar Connectors Assemble overhead cable crossbars. Tools Required: • 7 mm Allen wrench (x2) • Tape measure • Torque wrench 1. Measure the distance between each top mount assembly based on which connector is being used, and move LPP-CORE/LPP towers accordingly. Item Description Size...

  • Page 57: Install Weight Stacks

    Install Weight Stacks Assemble weight stacks. Tools Required: • 1/2" wrench • Pliers • Torque wrench 1. Insert increment weight rods into the LPP-CORE tabs, then fasten hardware to 16-20 ft-lbs/21.7-27.1Nm. Item Description Nut, Nylock 1/4 ID ZN Washer, Flat 1/4 ID ZN Increment Weight Guide Rod LPP-CORE NOTE: Use increment weight rod's flat spot for...
  • Page 58 3. Insert guide rods and weight stack cushions into the base plate. If the station uses the optional front shroud, insert its bottom bracket underneath the weight stack cushions and on top of the LPP-CORE's base plate. Item Description Guide Rod Cushion, Weight Stack Bottom Front Shroud Bracket LPP-CORE...
  • Page 59 6. Insert front shroud tab into the top and bottom brackets, add hardware to the top and bottom and tighten to 40-50 in-lbs/4.5-5.6Nm. Item Description Screw, M10 x 1.5 20mm Washer, 3/8 SAE SS Shroud: Front NOTE: Front shrouds are not side specific. Page 57 of 82...

  • Page 60: Assemble Lpp-Hr

    Tools Required: • 24 mm wrench • Torque wrench 1. The adjustable cable handle storage can be installed to the left or right of a PWR Play station. Left Configuration Right Configuration 2. Orientate the weldment in the desired left or right configuration, attach tray and hook assemblies with hardware and tighten to 20-25 ft-lbs/27.1-33.9Nm.

  • Page 61: Install Mid Mounts

    Install Mid Mounts Attach middle mount components to the LPP-CORE. Tools Required: • 7 mm Allen wrench (x2) • Torque wrench Attach mid-mount assembly to the LPP-CORE with hardware and tighten to 20-25 ft-lbs/27.1-33.9Nm. See Mounts Top-Mid Mounts for types and usage. Item Description Nut, M10 x 1.5 Socket Head...

  • Page 62: Install Low Mounts

    Install Low Mounts Assemble the low mount assemblies to the LPP-CORE. Tools Required: • 7 mm Allen wrench (x2) • Torque wrench Attach the low mount assembly to the LPP-CORE with hardware and tighten to 20-25 ft-lbs/27.1-33.9Nm. See Mounts, Top-Low Mounts for types and usage.

  • Page 63: Install Carriages

    Install Carriages Assemble and attach the cable carriage to the boom and base weldment assembly. Tools Required: • 7 mm Allen wrench • Torque wrench 1. Add the cable carriage to the cable column, then replace hardware and tighten to 10-15 ft-lbs/13.5-20.3Nm. Item Description Cable Column...

  • Page 64: Install Cables

    Install Cables Route and assemble cables on cabled units. Tools Required: • 4 mm Allen wrench • 7 mm Allen wrench • 17 mm wrench • 24 mm wrench • Rubber mallet/dead blow hammer • Torque wrench 1. Route cable assembly through pulleys, making sure to pass the cable under any cable retention brackets. See Cables for types and usage.
  • Page 65 3. Thread cable into adjustable cable carriage at least 0.5 inch/12.7mm, then tighten jam nut to 20-25 ft-lbs/ 27.1-33.9Nm. Item Description Adjustable Cable Carriage Nut, Hex Jam M16 X 2 SS Cable 4. Assemble cable end and tighten to 8-10 in-lbs/0.9-1.1Nm. Item Description Link, CM/MJ, Cable End...
  • Page 66 2. No movement is acceptable on the carriage's side plane. Adjust carriage if movement is detected. Side Plane Item Description Qty. Carriage Assembly 3. Pull knob to unpin the carriage from the column. The carriage assembly should be able to move freely under its own weight on the column without binding.
  • Page 67 1. Carefully loosen the rear roller hardware, just before the nut and bolt stop turning in unison but are still unable to turn by hand. Item Description Qty. Carriage Assembly 7mm Allen Wrench 17mm Wrench 2. With the 17mm wrench inline with the 15-degree slot, carefully tap the top of the wrench to drive the roller towards the column.

  • Page 68: Install Labels

    4. Check carriage movement before use; repeat adjustment process if needed. Item Description Qty. Carriage Assembly Install Labels Apply labels. Tools Required: • Alcohol Wipes (comes with placard) • Clean cloth • Tape measure 1. Prior to applying labels, use a clean cloth and water to wipe down the surface, allow to dry and then wipe with alcohol wipes.
  • Page 69 2. Carefully apply the placard to the LPP-CORE upright, to the right of its station. Refer to owner's manual for placard usage. See Placards for types and usage. Item Description LPP-CORE Placard 3. Apply weight at handle label, centered and 0.23 in/6mm from the front edge of the head plate assembly. Item Description Head Plate Assembly...

  • Page 70: Install Panel Station

    Install Panel Station Assemble panel station (LPP-PA). Tools Required: • 7 mm Allen wrench (x2) • Torque wrench 1. Attach the panel station bracket to the top LPP-CORE cross-member and tighten to 8-10 in-lbs/0.9-1.1Nm. Item Description Screw, M10 x 1.5 55mm Washer, 3/8 SAE SS LPP-CORE Panel Station Bracket...

  • Page 71: Install Hole Plugs

    Install Hole Plugs Insert hole plugs. Tools Required: • Rubber mallet/dead blow hammer 1. Gently tap curved hole plugs into each leg of the LPP-CORE. Item Description LPP-CORE Plug, Curved Hole 2. Gently tap curved hole plugs into LPP-CORE with stations that use no mid mounts (LPP-AC, LPP-AD, LPP-CC, LPP-CX, LPP-PP, LPP-SX, LPP-SX, LPP-TP, LPP-VA).

  • Page 72: Install Snap Links

    Install Snap Links Attach snap links. Tools Required: • None Push down on snap links to open and attach as needed. Snap Link Snap Links + Swivel (LPP-BA) Item 1 - Qty Item 2 - Qty Station Description Snap Link Boxing Swivel LPP-AC Adjustable 2:1 Cable...

  • Page 73: Cable Routing

    Cable Routing LPP-AC LPP-AD LPP-DC LPP-DH LPP-DL LPP-DP LPP-PD LPP-TP Page 71 of 82...
  • Page 74 LPP-CC LPP-CX LPP-DR LPP-RW Page 72 of 82...

  • Page 75: Cable Handling Guide

    WARNING: Use of non certified “techs” note: Service warranties may be void if a non-Life Fitness-certified technician performs service work. Replacement of any strength cables should be performed by a Life Fitness certified technician.

  • Page 76: Tensioning Cable

    Tensioning Cable Cable should have enough tension so it stays seated into the pulley but not so tight that it pulls the head plate off the weight plate below it. 1. If the head plate has lifted, loosen the jam nuts at the terminations and loosen the threaded plugs a half turn until the head plate comes to rest on the weight plate below.

  • Page 77: Guide

    Strength Cable Wear Guide Replace cable at first sign of any of the following: FRACTURES: Casing can crack or fracture under strains during use. Any crack in the casing merits cable replacement even if no wire rope is exposed. Be especially observant for fractures near the components on the cable assembly - IE.

  • Page 78: Strength Cable Wear

    Insert Inspection Inspect insert within the strain-relief cable end assembly and replace if any sign of damage. 1. Check around plastic insert and the plastic housing for any excessive wear or damage. Item Description Qty. Plastic Insert Plastic Housing 2. Replace plastic insert if cracked, torn, separated, overly worn or damaged in any way. Item Description Status...

  • Page 79: Bolt To Floor Guide Introduction

    6. Bolt to Floor Guide Introduction Life Fitness designs its products to be stable when used as designed. Because strength training is dynamic, we cannot predict how users will ultimately use the products in all circumstances. Therefore, Life Fitness recommends that strength training equipment be secured to a solid, level surface to stabilize and eliminate rocking or tipping over.

  • Page 80: Anchor Type - Dynamic

    Flooring (wood/tile/rubber/screed) Thickness Base Plate Thickness (See Foot Dimensions) Pullout Force Life Fitness specifies Hilti ™ static and dynamic anchors. According to the anchor manufacturer, the recommended design pullout force (in tension) for the specified anchors, when properly installed in cracked concrete, is provided in the side table.

  • Page 81: Tools Required

    Dynamic Anchors Design Resistance in Tension * KB-TZ2 3/8" x 5” and HST3 10mm x 130mm Greater than 2,000 lb (2.7kN) Static Anchors Design Resistance in Tension * KH-EZ 1/4” 830 lb (3.6 kN) HUS-H 6mm 3.3 kN (741lb) * Design strength extracted from the Hilti ™...

  • Page 82: Anchor Procedure

    Anchor Procedure 1. Place unit into position to be mounted and cycle unit to set its stance. 2. Wearing protective glasses, drill down into flooring perpendicularly to the required depth, ensuring that the foot thickness of the unit is being accounted for; refer to Anchor Selection and Foot Dimensions. NOTE: Use 3/8"...
  • Page 83 5. Tighten to 30 foot-pounds for Imperial (45Nm for Metric), assuring there are at least 3 threads left exposed. Item Description Qty. Torque Wrench Anchor Assembly 6. If necessary, cut extra length from top of anchor with a rotary tool leaving proper concrete engagement, torque requirements and at least 3 exposed threads.

  • Page 84: Foot Dimensions

    Foot Dimensions Use below images to determine foot height thickness per strength family. Page 82 of 82...
  • Page 86 1027442-0001...

This manual is also suitable for:

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