Life Fitness Smith Machine PL06 Assembly Instructions Manual
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Life Fitness Smith Machine PL06 Assembly Instructions Manual

Life Fitness Smith Machine PL06 Assembly Instructions Manual

Life fitness smith machine unpacking & assembly instructions
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UNPACKING & ASSEMBLY INSTRUCTIONS
The Smith Machine PL06 comes disassembled. Follow the steps below to assemble it.
WARNING: ASSEMBLING THE SMITH MACHINE PL06 REQUIRES AT LEAST THREE
PEOPLE. COMPONENTS OF THIS MACHINE ARE LARGE AND HEAVY. USE
CAUTION WHEN ASSEMBLING THIS MACHINE.
MATERIALS AND TOOLS REQUIRED FOR UNPACKING AND ASSEMBLY
5/32" Hex
1/2", & 9/16"
head wrench
Socket
wrench
You will also need a ladder.
ASSEMBLY TIME
Three people can accomplish this assembly in approximately 1 hour.
M051-K50-B101
SMITH MACHINE PL06
3/8", 7/8" &
Rubber mallet
9/16"
Combination
wrench
1

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Summary of Contents for Life Fitness Smith Machine PL06

  • Page 1 UNPACKING & ASSEMBLY INSTRUCTIONS The Smith Machine PL06 comes disassembled. Follow the steps below to assemble it. WARNING: ASSEMBLING THE SMITH MACHINE PL06 REQUIRES AT LEAST THREE PEOPLE. COMPONENTS OF THIS MACHINE ARE LARGE AND HEAVY. USE CAUTION WHEN ASSEMBLING THIS MACHINE.
  • Page 2 Smith Machine PL06 Unpacking & Assembly Instructions UNPACKING Follow the steps below when unpacking the components of the crate. Keep in mind that the sides of the PL06 are large and heavy. This machine requires three people to uncrate. 1. Remove the shipping wrapper.
  • Page 3 Smith Machine PL06 Unpacking & Assembly Instructions Unpacking Figure 2. Remove the bar. C. Remove the back brace and front brace using a 9/16” socket. They are lagged to the bottom cross brace board as shown in Unpacking Figure 3.
  • Page 4 Smith Machine PL06 Unpacking & Assembly Instructions Person 1- Holds right side Person 2- Holds left side Person 3- Moves around and assembles At this stage, three people are required to uncrate the PL06 because the sides are very heavy and not stable until they are bolted to the front and back braces. Throughout these instructions, Person 1 refers to the person who holds the right side.
  • Page 5 Smith Machine PL06 Unpacking & Assembly Instructions 4. Remove the bottom shipping cross brace (with Person 1 holding the right side and Person 2 holding the left side). The shipping cross brace spans the PL06 as shown Unpacking Figure 5. Use a 1/2” socket wrench.
  • Page 6 PVC pipe comes off more easily. When assembled, the sides will be four feet apart and will appear as shown in Unpacking Figure 7. Unpacking Figure 7. Smith Machine PL06 main components. 1. left side 2. right side 3.

  • Page 7: Front (Small) Brace

    (circled in Assembly Figure 1). Make sure the Life Fitness nameplate is positioned toward the outside of the machine as shown in Assembly Figure 1. The two bolts have already been inserted through the sides of the PL06.

  • Page 8: Back (Large) Brace

    Smith Machine PL06 Unpacking & Assembly Instructions 2. Attach the back (large) brace. Insert the back brace with the warning label facing inward (circled on right in Assembly Figure 3) by first placing the two 4” bolts into the top holes of the sides as shown in Assembly Figure 3.
  • Page 9 Assembly Figure 6 to hold the bar in place. Retighten the eight bolts inserting a washer under the bolt. Assembly Figure 6. Insert the bar into the right carriage and place on bar hook. Smith Machine PL06 Unpacking & Assembly Instructions...
  • Page 10 Smith Machine PL06 Unpacking & Assembly Instructions 7. Insert the bar into the left side carriage. Repeat Steps 5 and 6 above for the left side carriage. Remove the carriage bolts and slide the left bar carriage onto the bar and secure it to the sliders.

  • Page 11: Hex Head Bolt

    The spacers are cut so that they can be easily slipped over the bar. Insert one on each side of the bar as shown in Assembly Figure 10. Assembly Figure 10. Bar spacers. Smith Machine PL06 Unpacking & Assembly Instructions...

  • Page 12: End Caps

    Smith Machine PL06 Unpacking & Assembly Instructions HARDWARE The parts bag holds the nuts, bolts, washers, end cap washers, and end caps. These are shown below. ½ ½ Hardware Figure 1. Back and Front Brace Parts. The parts shown in Hardware Figure 1 are used to bolt the front and back braces to the Smith Machine PL06.

  • Page 13: Parts Order List

    PARTS ORDER LIST Use the list below if you need to order parts from Life Fitness. Part # Main components 1 and 2 5 and 6 Front and back brace hardware 0017-00101-1567 0017-00101-1420 0017-00042-0969 0017-00104-0313 0017-00104-0368 0017-00103-0217 Carriage hardware 0017-00101-1569...

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