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Summa F Series Reference Manual
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Summa F Series Reference Manual

Summa F Series Reference Manual

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Rev 021

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Summary of Contents for Summa F Series

  • Page 1 Reference guide Rev 021...

  • Page 2: Fcc Notice

    FCC Notice The F Series tables have been tested and found to comply with the limits for Class A digital devices, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 3: Contact Information

    Added 2.5.1.5 Calibration of the corrugated tool WVRB, Updated 2.5.1.6 Calibration of the V-cut tool December 2024 Updated 2.5.1.7 Calibration of the bevel-cut knife Updated 5 Included accessories Updated Appendix This manual is a reference guide for operating the F Series cutting table.

  • Page 4: Table Of Contents

    1.3.3 Rotary Module ....................1-15 1.3.4 Standard router module (F Series router system optional) ....... 1-16 1.3.5 HF Router module (F Series HF router system optional) ........ 1-17 1.3.6 Remote Controller (optional) ................1-18 1.3.7 1.4 Media Handling ..................... 1-19 General ......................
  • Page 5 F Series User’s Manual Installing the drag knife into the drag knife holder........1-30 1.5.1.2 Kiss Cutting Tool for the tangential module ............1-31 1.5.2 Kiss Cutting Tool ..................1-31 1.5.2.1 Removing a knife from the Kiss Cutting Tool ..........1-31 1.5.2.2...
  • Page 6 F Series User’s Manual 2.4 Tool/knife calibration with ADC ..............2-22 General calibrations with the ADC ..............2-22 2.4.1 Practical tool changes with the ADC ..............2-25 2.4.2 Calibrating the Kiss Cutting Knife with the ADC ........2-25 2.4.2.1 Calibrating the Cut Out Knives with the ADC ..........2-25 2.4.2.2...
  • Page 7 3.1.8 Reboot ....................... 3-15 3.1.9 3.1.10 Color Axis Control icon ..................3-16 3.1.11 Axis Control options when table is busy cutting jobs from Summa GoProduce3-16 3.2 Remote control (optional) ................3-17 Wireless Bar setup .................... 3-17 3.2.1 Name of the buttons on the remote ..............3-18 3.2.2...
  • Page 8 1-7 Setting origin on F1612 with vacuum selector ..............1-19 1-8 Setting origin on F1612 with vacuum zones ..............1-19 1-9 Serial number F series (found just above ON/OFF switch)..........1-19 1-10 Options for loading sheet material................. 1-20 1-11 Options for loading roll material ..................1-21 1-12 Media core holder ......................
  • Page 9 F Series User’s Manual 2-7 Hex key 2 mm ........................2-5 2-8 Installing/Removing a module .................... 2-6 2-9 Installing/Removing a module .................... 2-6 2-10 Electric connector ......................2-7 2-11 Connector for larger tables ....................2-7 2-12 Connector for F1612 ....................... 2-7 2-13 Insert the Kiss cutting tool ....................
  • Page 10 F Series User’s Manual 2-58 Longitudinal pattern test for the Cutout knife ..............2-38 2-59 Origin pattern test for the Kiss Cutting knife ..............2-38 2-60 Test pattern Cutout tool Blade compensation parameter ..........2-39 2-61 Up/down parameters Cutout tool................... 2-39 2-62 Setting knife parameters EOT ..................
  • Page 11 F Series User’s Manual 3-7 Tool calibration menu (module menu) ................3-7 3-8 Load menu ......................... 3-7 3-9 Parameter menu ......................... 3-8 3-10 Event menu ........................3-15 3-11 Plug-in for Illustrator on Mac ..................3-22 4-1 Nose Piece Kiss Cutting Tool ................... 4-2 4-2 Gliding surface........................

  • Page 12: Machine Components

    1 MACHINE COMPONENTS 1.1 Safety and Ideal Operating Environment 1.1.1 Safety 1.1.1.1 General The purpose of the user’s manual is not only to explain the operating procedures in order to operate this machine. It also provides the owner, users and operators with precaution procedures for safe and proper machine operation for its intended purpose.

  • Page 13: Symbols Used In This Manual

    WARNING: This equipment is not suitable for use in locations where children are likely to be present. WARNING: The F series cutters use razor-sharp tools. Touching the tools with bare hands may cause injury. Do not touch the tools while the machine is cutting.

  • Page 14: Danger Areas

    F Series User’s Manual 1.1.1.4 Danger areas • ENERAL DANGER AREA FIG 1-1 GENERAL DANGER AREA The easiest way to define the general danger area is the complete area where the table itself stands and which also covers the moving parts.

  • Page 15: Safe Working Area

    F Series User’s Manual • AFETY AREA DURING OPERATION FIG 1-2 SAFE WORKING AREA During normal production the operator should stay out of the area marked in light gray color. If the operator moves inside this area, then trip switches or optical sensors can detect the presence of the operator and then the flatbed table pauses automatically.

  • Page 16: Danger Area Around The Head

    F Series User’s Manual • ANGER AREA AROUND THE HEAD FIG 1-3 DANGER AREA AROUND THE HEAD The head with the modules and about 20 cm around it can be considered as the extra danger area during module/tool installation. When the operator is working within this area, he has to be extra careful.

  • Page 17: Safety Symbols On The Machine

    F Series User’s Manual 1.1.1.5 Safety symbols on the machine Safety labels are used on some parts of the machine. They are explained below. Warning label for possible electric shock. Only a licensed electrician can open the parts of the machine containing these labels.

  • Page 18: Safety Features

    F Series User’s Manual 1.1.1.6 Safety Features • ONTROLLED START UP The table will not start up when it just switched on. Before the machine is switched on, it has to be connected with the computer and the program axis control has to be running. A short time after the machine is powered on, a message will appear in axis control on the computer asking the operator for confirmation to start up (see section 3.1).

  • Page 19: Personal Protective Equipment

    F Series User’s Manual 1.1.1.7 Personal protective equipment The required safety equipment depends on the installed modules and the material that needs to be cut/milled. During operating or servicing the machine the operator should wear close fitting clothing and use appropriate protective equipment.

  • Page 20: Flatbed Components

    F Series User’s Manual 1.2 Flatbed Components 1.2.1 Front view F1612 FIG 1-4 F1612 FRONT VIEW 1. Power cable entry: The F1612 has no power entry plug. The power cable has to be made onsite and it has to be connected directly inside the machine itself. The cable will have to be guided through this entry.

  • Page 21: Rear View F1612

    F Series User’s Manual 1.2.2 Rear View F1612 FIG 1-5 F1612 REAR VIEW 1. Roll support: Media support bars and a set of core holders for loading roll material. 2. Pneumatic clamps: Pneumatic media advance system. It clamps the conveyor belt and holds the media down while pulling it forward in order to work continuously, in panels or for multiple jobs.

  • Page 22: Larger Models

    F Series User’s Manual 1.2.3 Larger models The larger models have basically the same components. There are however a couple of differences. The vacuum pump(s) are not located under the table, but they can be set either next to or at the distance (for noise reduction).

  • Page 23: Modules

    F Series User’s Manual 1.3 Modules 1.3.1 Camera unit Up to three modules can be mounted on the carriage. The carriage also has a central unit. This central unit is fixed to the carriage and cannot be taken off. The...

  • Page 24: Drag Head Module

    F Series User’s Manual 1.3.2 Drag head module The drag head module comes standard with the flatbed cutter. The Drag Module is a fast-moving drag knife and pen holder for making notations or kiss-cutting a wide range of materials, using up to 600 grams of downforce.

  • Page 25: Tangential Module

    F Series User’s Manual 1.3.3 Tangential module The tangential module offers a vertical force of 10 kg and corresponds to a wide range of matching tools. Each tool has a barcode ID that ensures automatic recognition and separate parameter settings.

  • Page 26: Rotary Module

    F Series User’s Manual 1.3.4 Rotary Module The Rotary Module has a decagonal tangentially controlled knife, which is driven by an electronic motor. Depending on the used speed and knife diameter, all kinds of materials up to 5 mm thickness can be cut with the rotary knife.

  • Page 27: Standard Router Module (F Series Router System Optional)

    F Series User’s Manual 1.3.5 Standard router module (F Series router system optional) The router module has a 1 kW standard motor capable of handling most used solid boards in the graphic and sign industry: hard foam PVC, acrylic and aluminum covered foam boards.

  • Page 28: Hf Router Module (F Series Hf Router System Optional)

    F Series User’s Manual 1.3.6 HF Router module (F Series HF router system optional) With up to 1 kW output power the HF milling motor has significantly more power than the standard milling motor, which allows faster processing speeds. The balanced spindle also generates higher rotation speeds.

  • Page 29: Remote Controller (Optional)

    F Series User’s Manual 1.3.7 Remote Controller (optional) The remote controller can be used in combination with the program Axis Control. It is useful during media loading and tool installation while moving around the flatbed cutter. The arrow keys work in the same way as the arrow keys on the keyboard.

  • Page 30: Media Handling

    1.4 Media Handling 1.4.1 General When media is loaded on the F series, the working area has to be set. This is done with Axis Control. Once the working area is set, the F series automatically adjust the vacuum zones for the best vacuum.

  • Page 31: Loading Media On The F1612 With Vacuum Selector

    F Series User’s Manual 1.4.2 Loading media on the F1612 with vacuum selector Loading media means positioning the media on the table and setting the origin and media size (working area). Sometimes this is a two-step process (first loading the media, then setting the media size).

  • Page 32: Loading Roll Media

    F Series User’s Manual 5. Choose the setting and click the button. The machine adjusts the vacuum selector if a new width is chosen, moves the carriage to the park position and sets the vacuum as chosen. 6. Go to the machine and load the sheet. Make sure to activate the vacuum at least once (use on the remote to control the vacuum) to check if the media is lying flat enough.

  • Page 33: Media Core Holder

    F Series User’s Manual • With the default working area the origin and sheet width can be set. If the box before the origin is checked, the origin is reset to the mechanical origin. Otherwise the origin stays the same. If the box before the width is set, the width of the media that will be loaded can be set.

  • Page 34: Setting Origin And Media Size

    F Series User’s Manual 1.4.2.3 Setting origin and media size After loading the media, Axis Control goes to the media menu where the origin and size of the loaded media can be changed, if necessary. 1. To change the origin, click the button.

  • Page 35: Options For Setting The Size

    F Series User’s Manual 4. To change the size (width and length), click the button. The width and length of the loaded media can be changed by either filling in a value or moving the carriage with the arrow keys.

  • Page 36: Loading Media On Larger Tables

    F Series User’s Manual 1.4.3 Loading media on larger tables 1.4.3.1 Loading sheet media WARNING: For safety reasons, always use this procedure to load media. Only if this method is used, is it sure that the machine will not make unexpected movements and harm the operator.

  • Page 37: Loading Roll Media

    F Series User’s Manual 6. Go to the machine and load the sheet. Make sure to activate the vacuum at least once (use on the remote to control the vacuum) to check if the media is lying flat enough. If the media is loaded correctly, click The carriage returns to the origin and axis control goes to the media menu.

  • Page 38: Media Core Holder

    F Series User’s Manual stays the same. If the box before the width is set, the width of the media that will be loaded can be set. • The initial state of the vacuum pump can also be set before the loading sequence is started.

  • Page 39: Setting Origin And Media Size

    F Series User’s Manual 1.4.3.3 Setting origin and media size After loading the media, Axis Control goes to the media menu where the origin and size of the loaded media can be changed, if necessary. 11. To change the origin, click the button.

  • Page 40: Options For Setting The Size

    F Series User’s Manual 14. To change the size (width and length), click the button. The width and length of the loaded media can be changed by either filling in a value or moving the carriage with the arrow keys.

  • Page 41: Tools

    F Series User’s Manual Tools ATTENTION: This section explains the different types of tools and how to remove/install the knives from/in those tools. After installation of the tool in the module, a calibration is mandatory. That is explained in section 2.

  • Page 42: Kiss Cutting Tool For The Tangential Module

    F Series User’s Manual 1.5.2 Kiss Cutting Tool for the tangential module 1.5.2.1 Kiss Cutting Tool The Kiss Cutting Tool is able to kiss cut the most demanding roll materials. The applied force can be up to 2000 gr. There are 3 pressure adjustment screws, so the applied cutting pressure can be manually adjusted accurately.

  • Page 43: Installing A Knife From The Kiss Cutting Tool

    F Series User’s Manual 1.5.2.3 Installing a knife from the Kiss Cutting Tool 1. Insert the standard knife blade into the knife holder. Make sure the knife blade is firmly fixed in the holder. The knife is inserted correctly if it cannot be removed manually from the knife holder.

  • Page 44: Cutout Tool For Tangential Module

    F Series User’s Manual 1.5.3 Cutout Tool for tangential module 1.5.3.1 Types of cutout tools The Cutout Tool serves for cutting completely through the material. There are three different cutout tools, each of which used for specific applications. The Single Edge Cutout Tool is designed for detailed cutting (e.g. on vinyl, thin cardboard ...).

  • Page 45: Electronic Oscillating Tool (Eot) For The Tangential Module

    F Series User’s Manual 1.5.4 Electronic Oscillating Tool (EOT) for the tangential module 1.5.4.1 EOT The tool fits into the tangential module and needs to be connected with a cable to the camera unit. The cable is slotted and marked with a triangle (see detail figure). Orientate the cable this way so this triangle faces the top before connecting the cable.

  • Page 46: Installing A Knife In The Eot

    F Series User’s Manual 1.5.4.3 Installing a knife in the EOT Check if the gliding disk is removed and if the setscrew, that clamps the knife, is completely removed. If not, do so. The picture below shows when the gliding disk is removed. The setscrew is also removed and the knife holder shaft is slightly sticking out at the left side.

  • Page 47: Creasing Tools For The Tangential Module

    F Series User’s Manual 1.5.5 Creasing tools for the tangential module FIG 1-33 1-33 CREASING TOOLS The creasing tools are available in different sizes and shapes to easily create folds into cardstock, cardboard, corrugated cardboard and plastics for boxes or displays.

  • Page 48: Corrugated Tool For The Tangential Module

    F Series User’s Manual 1.5.6 Corrugated tool for the tangential module 1.5.6.1 Corrugated tool The Corrugated Tool is ideal for cutting packaging materials. Its patented wheels provide a smooth, die-cut-like finish by pressing down the material, ensuring precision cuts with a high- quality finish.

  • Page 49: V-Cut Tools For The Tangential Module

    F Series User’s Manual 1.5.7 V-Cut tools for the tangential module 1.5.7.1 Types of V-Cut tools The V-Cut tools are basically static knives that are placed under an angle. By cutting in two directions, V-groves will be cut out. This makes it possible to bend/fold thicker materials. This tool is particularly well suited for honeycomb boards, soft foam boards, sandwich boards and corrugated cardboards.

  • Page 50: Bevel Cut Tool

    F Series User’s Manual 1.5.7.1 Bevel Cut tool The knives of the V cut tools are relative long (to be able to cut thick materials) . Sometimes a thinner material needs a knife that is more rigid for some applications. For this there is the Bevel cut knife which has a shorter knife, it is only available in 45 degrees.

  • Page 51: Perforating Tool

    F Series User’s Manual 1.5.8 Perforating Tool The perforating tool is used to make perforations in a very efficient and fast way. By using this tool, the perforated materials will be a lot easier to bend or fold. Then, the folds will have sharper 90°...

  • Page 52: Pneumatic Oscillating Tool

    F Series User’s Manual 1.5.9 Pneumatic Oscillating Tool 1.5.9.1 General The Pneumatic Oscillating Tool, powered by compressed air, moves the knife up and down with a stroke of maximum 8 mm and a frequency of maximum 150Hz. The robust construction of the tool makes it suitable to cut thick and or though boards like honeycomb board, corrugated cardboard and foam boards.

  • Page 53: Replacing A Knife In The Pot

    F Series User’s Manual 1.5.9.3 Replacing a knife in the POT Remove the gliding disk. Locate the setscrew that holds the knife. Unscrew it. Take the knife and gently take it out. Take the new knife and slide it in the tool.

  • Page 54: Setting Up Modules / Tools

    2 SETTING UP MODULES / TOOLS 2.1 Introduction 2.1.1 General remarks on the calibration of the tools There are four kinds of modules: the drag module, the tangential module, the miller module and the rotary module. The tangential module automatically recognizes which tool is mounted. The router module is specially made for the miller only.
  • Page 55 Speed settings need to be set by hand in Axis Control. The velocity setting is only used for internal tests. The speed at which a job is processed is set in Summa Go Produce NOTE: When calibrating a tool/module, use the same speed than the one that will be used later.

  • Page 56: Automatic Depth Control

    F Series User’s Manual 2.1.2 Automatic Depth Control The Automated Depth Control (ADC) simplifies tool, knife or bit calibrations significantly. The ADC measures the tip of the knife or bit accurately and sets the down position of the tool to the level of the table (see section 2.4).

  • Page 57: Hex Screwdriver 4 Mm

    F Series User’s Manual 2.1.3 Tools in the accessory box In the accessory box, delivered with the cutting table, there are some tools for installing the modules/tools on the flatbed cutter. Other tools may be delivered together with certain tools or options.

  • Page 58: Tool Wrench

    F Series User’s Manual Tool wrench: this tool can be used when the tool has been tightened too much in the module. It is not recommended to use this tool to mount other than oscillating tools in the module. FIG 2-5...

  • Page 59: Installing / Removing A Module

    F Series User’s Manual 2.2 Installing / Removing a module WARNING: For safety reasons, always make sure no tool is installed in the module. Only install a module when the flatbed is switched off or after clicking ‘Change Tool’ in Axis Control.

  • Page 60: Removing A Module

    F Series User’s Manual 2.2.1.2 Removing a module To remove a module, loosen the screw at the right side of the module for about 1 turn counterclockwise with the hex screwdriver. Put this screwdriver in the hole under the module at the right side.

  • Page 61: Installing Tools And Knives

    F Series User’s Manual 2.3 Installing Tools and knives. 2.3.1 Installing Kiss Cutting Tool 1. In the Axis Control window click . If the tangential module is not mounted on the flatbed yet, install it as explained in section 2.2.

  • Page 62: Installing Cutout Tool

    F Series User’s Manual 2.3.2 Installing Cutout Tool WARNING: If the heavy-duty knife is not in use, it has to be removed from the machine and capped with a safety cap. Do this also when shutting down the machine in the evening.

  • Page 63: Installing Eot

    F Series User’s Manual 2.3.3 Installing EOT WARNING: If the knife is not in use and it is not completely protected by the gliding disk, it has to be removed from the machine and capped with a safety cap. Do the same when shutting down the machine in the evening.

  • Page 64: Installing The Creasing Wheel

    F Series User’s Manual 2.3.4 Installing the Creasing Wheel 1. In the Axis Control window click . If the tangential module is not mounted on the flatbed yet, install as explained in section 2.2. 2. Align the pin in the slot as shown in the figure below and hold the internal shaft of the tangential module in its place by pressing the rotation lock plate (black plastic in front of the module).

  • Page 65: Installing The Corrugated Tool

    F Series User’s Manual 2.3.5 Installing the corrugated tool 1. The corrugated tool consists out of two main parts. These parts have to be taken apart before the tool can be mounted into the tangential module. FIG 2-17 2-17 V-CUT TOOL IN TWO PARTS 2.

  • Page 66: Installing The Pot / Pot-L

    F Series User’s Manual 2.3.6 Installing the POT / POT-L WARNING: Never leave the POT on the machine without the gliding disk. Mount the gliding piece immediately after the POT is mounted in the tangential module. WARNING: The POT-L has no gliding disk, so do not leave it in the machine if it is not used.

  • Page 67: Installing The V-Cut Tool

    F Series User’s Manual 2.3.7 Installing the V-Cut tool 5. The V-Cut tool consists out of two main parts. These parts have to be taken apart before the tool can be mounted into the tangential module. FIG 2-21 2-21 V-CUT TOOL IN TWO PARTS 6.

  • Page 68: Installing The Rotary Perforating Knife

    F Series User’s Manual 2.3.8 Installing the rotary perforating knife 1. The rotary knife consists out of two main parts. These parts have to be taken apart before the tool can be mounted into the tangential module. Use a 10mm wrench to loosen the nut to replace the perforating knife, there is the small lock pin at the side to hold the knife holder while fastening it.

  • Page 69: Installing The Rotary Knife

    F Series User’s Manual 2.3.9 Installing the Rotary Knife The high torque rotary module has no tool holder. The knives need to be mounted directly in the module. This means that the complete module has to be taken from the machine to change the knife.

  • Page 70: Installing A Router Bit On Standard Miller

    F Series User’s Manual 2.3.10 Installing a router bit on standard miller There are different models of te standard router (depending on the time the router was bought) however principle is always the same. The Below is a picture of a milling motor. Part 1 and part 2 should not be dis-assembled.

  • Page 71: Router Bit Position On The Collet

    F Series User’s Manual FIG 2-31 2-31 ROUTER BIT POSITION ON THE COLLET ATTENTION: The ideal depth of a routing bit is when the distance between the end of the spiral, that guides the chips away, and the collet is 3 mm. If the routing bit is too long, make sure not to push the bit all the way down.

  • Page 72: Installing A Router Bit On Hf Miller

    F Series User’s Manual 2.3.11 Installing a router bit on HF miller Below is a picture of a HF miller motor. Again, different models are used. Basically, the use is the same, however the installation of the collet differs according to the model used.

  • Page 73: 2-34Brush Position For Bit Change

    F Series User’s Manual 1. Click , then click on the picture of the router module and click 2. The knob on the brush has a ‘locked’ position. This position is used when changing a router bit. Push the brush upwards and turn the knob until it snaps into its locked position. The left figure shows the position during operation;...
  • Page 74 F Series User’s Manual ATTENTION: Use only routing bits with a total length between 50 mm and 58 mm. It is not advised to use unbalanced routing bits. 5. Flip the switch on the back of the router again. The router will now clamp the routing bit.

  • Page 75: Tool/Knife Calibration With Adc

    F Series User’s Manual 2.4 Tool/knife calibration with ADC The ADC is integrated in the side covers of the table. Once installed and calibrated it is permanently available. The ADC works by interruption of a light beam. This is harmless for the tools.

  • Page 76: Checking The Cutting Depth

    F Series User’s Manual picture of the corresponding module. Then click . The ADC will now measure the three parameters and store the values. Different materials (or speeds) may need different down positions. The down position can be adjusted manually and indicates the difference compared to the calibrated table height. If the tool is measured again it will maintain the manually calibrated shift to make sure the cutting result is the same as before.

  • Page 77: Knife Orientation In Thick Material

    F Series User’s Manual Another special parameter is the blade compensation parameter. In order to obtain a smooth curve, the knife orientation needs to be set in the direction of the cutting line. When thick media is cut, the knife orientation will only be correct at the bottom of the material. At the top of the material the knife orientation will not be set in the direction of the cutting line.

  • Page 78: Practical Tool Changes With The Adc

    F Series User’s Manual 2.4.2 Practical tool changes with the ADC When the machine has been set up, then a tool change is very easy. When frequently used materials are processed, just change the tool and wait for the ADC to set the down position.

  • Page 79: Calibrating The Eot With The Adc

    F Series User’s Manual 2.4.2.3 Calibrating the EOT with the ADC One of the typical properties of an oscillating tool is that the cutting depth depends on the used cutting speed. The faster the cutting speed, the deeper the knife depth needs to be set.

  • Page 80: Calibrating The Corrugated Tool With The Adc

    F Series User’s Manual 2.4.2.5 Calibrating the corrugated tool with the ADC The cutting depth of the corrugated tool is mechanically controlled by the pressure and the amount that the knife protrudes between the two wheels. The calibration of the tool consists out of two parts.

  • Page 81: Calibrating The V-Cut Knives With The Adc

    F Series User’s Manual 2.4.2.7 Calibrating the V-Cut knives with the ADC The down position that is set by the ADC is 0.5 mm higher than the table surface for the V-Cut knife. This is the case because the V-Cut knife never cuts completely through the material. The below figure explains how the ADC calibrates the knife (top figure) and how the knife should eventually be calibrated (bottom figure).

  • Page 82: Calibrating The Bevel-Cut Knife With The Adc

    F Series User’s Manual 2.4.2.8 Calibrating the bevel-cut knife with the ADC The down position that is set by the ADC is 0.5 mm higher than the table surface for the bevel- cut knife. This is the case because the bevel-cut knife never cuts completely through the material.

  • Page 83: Calibrating The Perforating Knife With The Adc

    It can also check the up position. The standard F Series conveyor belt does not give sufficient support to do a full perforation cut through flexible or thin materials. To cut through, it is recommended using a stiffer underlay.

  • Page 84: Calibrating The Routing Bit With The Adc

    F Series User’s Manual 2.4.2.11 Calibrating the routing bit with the ADC The routing bit only has three parameters. The up position, the down position and the down delay. The down position can be set with the ADC. The up position is best set with the material on the machine.

  • Page 85: Tool/Knife Calibration Without Adc

    F Series User’s Manual 2.5 Tool/knife calibration without ADC 2.5.1 Calibration of the tools/knives during first use All the relevant parameters for a certain knife/tool need to be calibrated the first time the tool is installed. Once calibrated, all settings are stored internally and a tool change can then be done quicker, as described in section 2.5.2.

  • Page 86: Setting Of Knife Parameters - Kiss Cutting Tool

    F Series User’s Manual 3. Then press ‘Test’. The flatbed will now cut out two squares. Peel them out and check if the pressure and knife depth are set correctly. If the knife depth is not correct, adjust by turning the knife holder (a quarter of a turn changes the knife depth by 0.12 mm).

  • Page 87: Origin Pattern Test For The Kiss Cutting Knife

    F Series User’s Manual Some thick or hard materials may damage the knife with this test. There is a special origin test for those kinds of materials. Just hold down the Ctrl key while clicking the test button to start this test.

  • Page 88: Calibration Of The Cutout Knife

    F Series User’s Manual ATTENTION: If it is impossible to set the lateral parameter in order to cut out the correct pattern, this means that the origin is still not set correctly. If this is the case, change the origin first before adjusting the lateral parameter again. The combination origin –...

  • Page 89: Up/Down Parameters Cutout Tool

    F Series User’s Manual FIG 2-54 2-54 UP/DOWN PARAMETERS CUTOUT TOOL 2. Set the same value of velocity as the one that will be used in the job. Leave the lift and lowering velocity at 200 mm. The lowering velocity can be set to a lower value if the material that needs to be cut is very tough.

  • Page 90: Origin Pattern Test For The Cutout Knife

    F Series User’s Manual Setting the origin parameter. 180 120 60 0 -60 -120-180 FIG 2-56 2-56 ORIGIN PATTERN TEST FOR THE CUTOUT KNIFE The cutter will cut out a test pattern and a window will pop up in Axis Control. The origin test looks like the pattern above.

  • Page 91: Longitudinal Pattern Test For The Cutout Knife

    F Series User’s Manual Setting the longitudinal parameter. FIG 2-58 2-58 LONGITUDINAL PATTERN TEST FOR THE CUTOUT KNIFE The horizontal cut lines should meet. Check which pattern comes closest to the correct pattern and then choose this one in Axis Control. The values in the figure above are not cut out. They are indicative, so the user can adjust the value manually should it show the correct pattern is probably just in between two cut out patterns.

  • Page 92: Calibration Of The Eot

    F Series User’s Manual FIG 2-60 2-60 TEST PATTERN CUTOUT TOOL BLADE COMPENSATION PARAMETER The picture above shows two possible results of the blade compensation test. In the left pattern the blade compensation value is too low. In the right pattern it is set correctly. If the blade compensation is set too high, the result will be more deformed and distorted.

  • Page 93: Setting Knife Parameters Eot

    F Series User’s Manual 3. Calibrate the down position. To calibrate the down position, click Down position in Axis Control or press Down on the remote. It is best to first move the knife next to the media with the right arrow (computer or remote). Otherwise it is not possible to see how deep the knife is set.

  • Page 94: Origin Pattern Test For Eot

    F Series User’s Manual Setting the origin parameter 180 120 60 0 -60 -120-180 FIG 2-63 2-63 ORIGIN PATTERN TEST FOR EOT The cutter will cut out a test pattern and a window will pop up in Axis Control. The origin test looks like the pattern above.

  • Page 95: Longitudinal Pattern Test For Eot

    F Series User’s Manual Setting the longitudinal parameter FIG 2-65 2-65 LONGITUDINAL PATTERN TEST FOR EOT The horizontal cutting lines should meet. Check which pattern comes closest to the correct pattern and then choose this one in Axis Control. The values in the figure above are not cut out.

  • Page 96: Calibration Of The Creasing Tool

    F Series User’s Manual FIG 2-67 2-67 TEST PATTERN CUTOUT TOOL BLADE COMPENSATION PARAMETER The picture above shows two possible results of the blade compensation test. In the left pattern the blade compensation value is too low. In the right pattern it is set correctly. If the blade compensation is set too high, the result is more deformed and distorted.

  • Page 97: Settings Of Creasing Depth Parameters

    F Series User’s Manual 3. Then calibrate the down position. To calibrate the down position click ‘Down position’ in Axis Control or press ‘Down’ on the remote. Then press the down arrow (computer or remote) until the creasing wheel pushes in the material. Press Test. The flatbed makes a pattern.

  • Page 98: Calibration Of The Corrugated Tool

    F Series User’s Manual 2.5.1.5 Calibration of the corrugated tool The cutting depth of the corrugated tool is mechanically controlled by the pressure and the amount that the knife protrudes between the two wheels. The calibration of the tool consists out of two parts.

  • Page 99: Up/Down Parameters V-Cut

    F Series User’s Manual 2. Click . If Axis Control is not selecting the correct module to calibrate automatically, correct it by clicking on the picture of the module. If the remote is used to choose the module, press several times on the module until the correct one is chosen. The lights on the remote show which module is currently chosen to calibrate.

  • Page 100: Origin Pattern Test For V-Cut Knife

    F Series User’s Manual Setting the origin parameter 180 120 60 0 -60 -120 -180 FIG 2-75 2-75 ORIGIN PATTERN TEST FOR V-CUT KNIFE The cutter will cut out a test pattern with a chipped bottom right corner as reference point. A window will pop up in Axis Control.

  • Page 101: Longitudinal Pattern Test For V-Cut Knife

    F Series User’s Manual Setting the longitudinal parameter FIG 2-77 2-77 LONGITUDINAL PATTERN TEST FOR V-CUT KNIFE Turn over the test pattern and check it from the backside. The horizontal cut lines should meet. Check which pattern comes closest to the correct pattern and then choose this one in Axis Control.

  • Page 102: Calibration Of The Bevel-Cut Knife

    F Series User’s Manual 2.5.1.7 Calibration of the bevel-cut knife 1. Click if the tool just has been changed. Axis Control will give a reminder in order not to forget to calibrate the tool before using it. Click to acknowledge.

  • Page 103: Test Pattern Knife Depth Test Bevel-Cut

    F Series User’s Manual 4. The calibration of the down position is done in several steps. First, the knife parameters need to be set with reduced knife depth. Afterwards, the knife depth can be set correctly. The knife depth for setting the origin is a couple of mm, the knife depth for the lateral and longitudinal setting is set this way the knife just scratches the surface of the material.

  • Page 104: Origin Pattern Test For Bevel-Cut Knife

    F Series User’s Manual Setting the origin parameter 180 120 60 0 -60 -120 -180 FIG 2-81 2-81 ORIGIN PATTERN TEST FOR BEVEL-CUT KNIFE The cutter will cut out a test pattern with a chipped bottom right corner as reference point. A window will pop up in Axis Control.

  • Page 105: Lateral Pattern Test For Bevel-Cut Knife

    F Series User’s Manual Setting the lateral parameter FIG 2-82 2-82 LATERAL PATTERN TEST FOR BEVEL-CUT KNIFE The horizontal lines are cut out in two parts. Each line is cut from the middle to the side. Turn over the test pattern and check it from the backside. If the lateral parameter is not set correctly, the lines do not meet in the middle.

  • Page 106: Longitudinal Pattern Test For Bevel-Cut Knife

    F Series User’s Manual Setting the longitudinal parameter FIG 2-83 2-83 LONGITUDINAL PATTERN TEST FOR BEVEL-CUT KNIFE Turn over the test pattern and check it from the backside. The horizontal cut lines should meet. Check which pattern comes closest to the correct pattern and then choose this one in Axis Control.

  • Page 107: Calibration Of The Perforating Knife

    F Series User’s Manual 2.5.1.8 Calibration of the perforating knife ATTENTION: It is highly discouraged to use the perforating tool on a machine without an ADC. Apart from the depth, the rest of the parameters of the perforating tools are very difficult to calibrate without the ADC.

  • Page 108: Calibration Of The Pot

    F Series User’s Manual 2.5.1.9 Calibration of the POT 1. Axis Control will give a reminder in order not to forget to calibrate the tool before using it. Click to acknowledge. Load the media. Make sure there is a bit of space between the origin (y-axis) of the table and the material.

  • Page 109: Origin Pattern Test For Eot

    F Series User’s Manual Setting the origin parameter 180 120 60 0 -60 -120-180 FIG 2-86 2-86 ORIGIN PATTERN TEST FOR EOT The cutter will cut out a test pattern and a window will pop up in Axis Control. The origin test looks like the pattern above.

  • Page 110: Longitudinal Pattern Test For Eot

    F Series User’s Manual Setting the longitudinal parameter FIG 2-88 2-88 LONGITUDINAL PATTERN TEST FOR EOT The horizontal cut lines should meet. Check which pattern comes closest to the correct pattern and then choose this one in Axis Control. The values in the figure above are not cut out. They are indicative, so the user can adjust the value manually should it be clear that the correct pattern is probably just in between two cut out patterns.

  • Page 111: Test Pattern Cutout Tool Blade Compensation Parameter

    F Series User’s Manual Setting the blade compensation is done as follows: Do the test with different values and then set it to the value which gave the best result. FIG 2-90 2-90 TEST PATTERN CUTOUT TOOL BLADE COMPENSATION PARAMETER The picture above shows two possible results of the blade compensation test.

  • Page 112: Calibration Of The High Torque Rotary Module

    F Series User’s Manual 2.5.1.10 Calibration of the high torque rotary module 1. If another module was previously installed in that same place, Axis Control will give a reminder that you need to check the knife depth first. Click to acknowledge if this is the case.

  • Page 113: Setting Knife Parameters Rotary Module

    F Series User’s Manual 5. After this, the knife parameters need to be set. This can’t be done with the remote. Click the parameter that needs to be checked or set in Axis Control. Then click Test. Check the pattern that was cut out.

  • Page 114: Lateral Pattern Test For The Rotary Knife

    F Series User’s Manual Setting the lateral parameter. FIG 2-94 2-94 LATERAL PATTERN TEST FOR THE ROTARY KNIFE The horizontal lines are cut out in two parts. Each line is cut from the middle to the side. If the lateral parameter is not set correctly, the lines do not meet in the middle but will be shifted.

  • Page 115: Calibration Of The Router Module

    F Series User’s Manual 2.5.1.11 Calibration of the router module • HANGING ROUTER BIT AND DEPTH CALIBRATION 1. Click if the router bit was just changed. Axis Control will give a reminder in order not to forget to calibrate the tool before using it. Click to acknowledge.

  • Page 116: Ring To Set The Vacuum Strength

    F Series User’s Manual 7. Press Apply to store the values. 8. The strength of the extractor vacuum can be adjusted with a ring that can be turned this way a hole is uncovered or covered. If small parts are milled, this hole needs to be uncovered, otherwise the little parts may disappear in the vacuum cleaner.

  • Page 117: Quick Tool Holder Change Without Adc Option

    So, if a previous installed tool is mounted in the machine, all settings will be restored from the internal memory. However, the warning about checking the knife depth will still appear. If a couple of rules and procedures are followed then changing most tools on an F Series table is easy and quick.

  • Page 118: Quick Tool Change For The Kiss Cutting Knife

    F Series User’s Manual 2.5.2.1 Quick tool change for the Kiss Cutting Knife The Kiss Cutting Knife is used for thin materials. So the cutting depth usually depends on the physical depth settings and pressure setting on the tool holder itself.

  • Page 119: Quick Tool Change For The Eot

    F Series User’s Manual 2.5.2.3 Quick tool change for the EOT One of the specific properties of the EOT is that the knife depth depends on the cutting speed and the frequency of the tool. If the job uses media that requires speeds / frequencies, other than the saved values, the knife depth test needs to be done as described in section 2.5.1.3.

  • Page 120: Quick Tool Change For The Pot

    F Series User’s Manual WARNING: Be careful when doing a depth test with the V-Cut knife. If the knife depth test is done during the setting of the down parameter, the knife is set in the down position between tests. Therefore, the knife must be positioned next to the media before the test button is pushed, while setting/changing the down parameter.

  • Page 121: Quick Depth Adjust

    . Select the module, whose knife depth needs to be adjusted and click once or twice to set the knife deeper. 3. Select the objects that need to be recut in Summa GoProduce (or use the same selection as before). Do not forget to check the box , if needed.

  • Page 122: Calibration Of The Drag Module

    F Series User’s Manual 2.7 Calibration of the drag module Although the machine does not automatically recognize the tool, mounted in the drag module, it is still necessary to click to mount the pen or knife in the module. This to make sure the machine does not make any unexpected movement while the user is changing tools.

  • Page 123: Parameters Drag Knife

    F Series User’s Manual 2.7.2 Calibration of the knife 1. After mounting the drag knife, click . Check if the origin is still set correctly. If not, adjust and then click . Click the picture of the drag head module. If the remote is used to choose the module, press several times on the module until the correct one is chosen.

  • Page 124: Calibration Of The Camera Unit

    Only when there is doubt in accuracy about the difference in origin between the different module positions, is it necessary to calibrate the camera unit. ATTENTION: Only perform this calibration if instructed by a Summa technician. ATTENTION: The calibration of the camera needs to be done for slot 3 if the router module (option) is mounted on the machine.

  • Page 125: Axis Control, Remote & Plug-In

    3 AXIS CONTROL, REMOTE & PLUG-IN 3.1 Axis Control Axis Control is standard delivered software that gives full control over the flatbed. The optimized design for touch screen control makes Axis Control the optimum interface for the machine operator. ATTENTION: Always start up Axis Control before the machine is switched on or before the remote is connected.

  • Page 126: Main Window

    F Series User’s Manual 3.1.1 Main Window FIG 3-2 AXIS CONTROL MAIN WINDOW After startup and initialization of the table, the window as above is displayed. Status (left side of the screen) This part displays the status of several items that are being monitored.
  • Page 127 F Series User’s Manual Media info: Displays the currently set media size. Click left in the area to set the origin procedure. The origin jumps to the position clicked (at least to the nearest 100 (3.9”)). Adjust with the arrow keys, if necessary. Click confirm or to leave the origin unchanged.

  • Page 128: Media Menu

    F Series User’s Manual 3.1.2 Media menu FIG 3-3 MEDIA MENU Vacuum Click the vacuum button to switch the vacuum on or off. The button is blue if the vacuum is switched on. Click the Blow button to blow instead of creating a vacuum. The button is blue if the vacuum pumps are blowing.

  • Page 129: Loaded Media Large Table

    F Series User’s Manual Move The buttons under Move become highlighted if the origin or size button is clicked. They are described in section 1.4. buttons are usable when media is loaded. These buttons have been explained in section 1.4. The feed button is not highlighted if the pneumatic pack (optional) is not installed.

  • Page 130: Change Tool

    Click Reset to stop the table with the current job. The origin of the loaded media is also reset. FIG 3-6 RESET BUTTON NOTE: When the table is cutting a job from Summa GoProduce, there are more options available then just resetting (see section 3.1.11). Axis Control...

  • Page 131: Modules

    F Series User’s Manual 3.1.5 Modules This menu is the menu to set the tool parameters. Each time a tool is changed, the parameters need to be at least checked. If the machine detects a new tool is installed (after change tool), it will refuse to use that tool until it has been calibrated.

  • Page 132: Menu

    F Series User’s Manual 3.1.7 Menu With this menu the standard parameters for the cutting table can be changed. Select the parameter that needs to be changed. The background of the selected parameter will become blue. Then use the up/down arrow to change the value. The software for sending jobs may overwrite some of the parameters.
  • Page 133 A choice is offered to either install from a local drive or to download the latest version from www.summa.eu. is used to draw the boundaries. First put a pen in the drag module. Consequently, set the tool to pen in the menu.
  • Page 134 F Series User’s Manual The left side of the window (Camera) shows the camera view. The middle (Start position and Actions) will show active buttons that can be used while setting the parameters. The right side can save the profile and select the settings, whose parameters need to be set.
  • Page 135 F Series User’s Manual The second filter (just called filter) is more important. Click the tab to show the parameter settings of that filter. There are 5 parameters. Click the parameter to change it. A slider under the set parameter is then shown to adjust the parameter.
  • Page 136 F Series User’s Manual Barcode This filter is used when the camera reads the barcode. There are 4 sets of parameters. The workflow parameters determine how fast the barcode is read. There are three speed parameters. 1. Search velocity: Is the speed at which the camera searches for the next (or first) barcode.
  • Page 137 The poster trim function is an option, enabling to trim posters without the need for special marks and without the use of Summa GoProduce. When the posters are printed out, a black border of 5 mm around them needs to be printed with a distance of 5 mm between the copies.
  • Page 138 F Series User’s Manual The next two tabs are filters. The colour filter and the filter settings function similarly as with the calibration settings. There is one detection parameter. It is called ‘contrast’ and can be set if a light barcode needs to be read on darker material.

  • Page 139: Events

    F Series User’s Manual 3.1.8 Events This menu shows all the messages that have been displayed by the flatbed cutter. There are three types of messages: Info: Is a message of the machine to the user. Warning: Is a message from the machine to the user, reminding the user a certain action needs to be taken.

  • Page 140: Color Axis Control Icon

    If the safety beams are interrupted or the trip switches in the bumpers are triggered, then the table will stop and the table will pause. Summa Axis Control will give a message. Click the OK button in the message window to continue.

  • Page 141: Remote Control (Optional)

    F Series User’s Manual 3.2 Remote control (optional) The remote control makes it possible for the user to come closer to the machine when this is necessary for certain actions. It is used when: ▪ Setting the origin and size of loaded media.

  • Page 142: Name Of The Buttons On The Remote

    F Series User’s Manual 3.2.2 Name of the buttons on the remote Arrow buttons. Enter button. Module (select) button. Origin/Test button. Up button Down button Shift button (back of remote) 3.2.3 Setting the origin and size with the remote Press on the origin/test button to set the origin or just press one of the arrow keys. The head will move this way the pointer is set over the origin.

  • Page 143: Setting The Tool/Knife Up And Down Position With The Remote

    F Series User’s Manual 3.2.4 Setting the tool/knife up and down position with the remote Setting the up and down position of the tool/knife is best done with the remote. In order to set the up and down position, follow the below procedure.

  • Page 144: Plug-Ins

    NOTE: The same can be done when saving det print data, just change the properties of the layers with cut data temporarily to template. To set the template for the F Series on the correct place do following: Open Illustrator.

  • Page 145: Plug-In For Corel (Pc)

    3.3.2 Plug-in for Corel (PC) The Toolbar in Corel contains three icons. The first icon is used to start a new drawing from the F Series template. If the icon is clicked, then following things happen: A new drawing is started from the F Series template.

  • Page 146: Plug-In For Illustrator For Mac (From Cs4 Up)

    User’s Manual 3.3.3 Plug-in for Illustrator for Mac (from CS4 up) With this plug-in Summa GoProduce marks can be set. The Summa menu is added in the File menu of Illustrator. The Plug-in is called SummaCS4mac.aip, version 1.0.0.0 for Illustrator CS4 and CS5.

  • Page 147: Poster Trim

    User’s Manual 3.4 Poster Trim The poster trim workflow makes it possible to trim poster without having to use Summa GoProduce. The rip has to print a black border around the poster of 5 mm wide and the distance between those black borders also needs to be 5 mm.
  • Page 148 F Series User’s Manual Setting the parameter ‘poster trim job’ correctly. 1. Click the button, then click the button. A small window will open. 2. Click the button to check if the parameters are set correctly. There are a lot of parameter settings for poster trimming.
  • Page 149 F Series User’s Manual Starting the job 1. Load the media on the table and check how the posters are printed (choose correct configuration). 2. Click the button, then click the button. A small window will open. 3. Click the button.

  • Page 150: Maintenance And Cleaning

    This service maintenance needs to be done by a service technician, trained by Summa. It is highly recommended to have this maintenance otherwise the cutting quality and the lifetime may be reduced.

  • Page 151: Cleaning The Nose Piece (Kiss Cutting Knife Only)

    F Series User’s Manual 4.1.2.1 Cleaning the nose piece (Kiss Cutting Knife only) The nose piece may accumulate residue from the vinyl that will result in poor cut quality. The typical indication of a dirty nose piece is an interruption of the cutting line every 12 mm (0.5”).

  • Page 152: Replacing The Knife Guide Of The Eot

    The only part the operator can replace is the knife guide. If other parts are worn, the EOT will need to be serviced in a Summa service center. Replacing the knife guide: 1.

  • Page 153: Cleaning The Conveyor Belt Or Protective Mat

    F Series User’s Manual 4.1.2.4 Cleaning the conveyor belt or protective mat After a while a lot of dust will gather in the conveyor belt. This will reduce the vacuum. The media will not stay on its place and the cutting quality will deteriorate.

  • Page 154: Cleaning The Adc

    F Series User’s Manual 4.1.2.9 Cleaning the ADC In the ADC there are two fiber optic cables left or right with a small lens in front of them. This lens can become dirty due to dust and this can interfere with the accuracy of the depth setting.

  • Page 155: Maintenance Hf Miller

    The earlier models were type 4041, the newer models are type 5045. Although they look very similar at first sight, they can easily be told apart. The newer models have “Summa” printed on the red-coloured part of the spindle and have a black ring just under the silver-coloured part.

  • Page 156: Modules Menu Hf Miller With Burn-In Button

    F Series User’s Manual • YCLE The miller must go through a run-in procedure at first installation and each time it has run less than 20 minutes in 3 weeks. An internal parameter registers how long and when the miller has run.

  • Page 157: Switch For Bit Change

    F Series User’s Manual 4041 • EPLACING CLEANING THE COLLET FOR THE MODEL The miller is transported with a dummy collet (no place for inserting a routing bit). Upon first installation this collet must be removed and replaced with the 6mm collet. This procedure is the same procedure as changing a normal collet.

  • Page 158: Cleaning The Collet

    F Series User’s Manual 5. Either take a new collet or clean the collet that has been removed. To clean a collet, use one of the brushes delivered with the miller motor. FIG 4-12 4-12 CLEANING THE COLLET NOTE: It is advised to clean the collet a couple of times a week if the router is used a lot or when the router bit is often changed.

  • Page 159: Switch For Bit Change

    F Series User’s Manual 5045 • EPLACING CLEANING THE COLLET FOR THE MODEL The miller is transported with a dummy collet (no place for inserting a routing bit) or dummy routing bit. Upon first installation this collet must be removed and replaced with the 6mm collet.

  • Page 160: Re-Install The Collet From The Miller

    F Series User’s Manual NOTE: It is advised to clean the collet a couple of times a week if the router is used a lot or when the router bit is often changed. 5. Apply a light film of oil to the thread of the collet if necessary. Insert the new collet- chuck.

  • Page 161: Included Accessories

    F Series User’s Manual 5 INCLUDED ACCESSORIES The following accessories are included in the purchase of your F-series cutter: 5.1.1.1 F1432 (EU) Part number Part description Included Cutting table (working area 137 x 320 cm) Vacuum pack: 1 pump 2.3kW, sound absorber,...

  • Page 162: F1612 (Eu)

    F Series User’s Manual 5.1.1.3 F1612 (EU) Part number Part description Included Cutting table (working area 160 x 120 cm) Vacuum pack: 1 pump 1.3kW, sound absorber, switching valve Conveyor system with 3 pneumatic media clamps and roll-support F1612-42 Integrated safety system...

  • Page 163: F1612 (Us) Single Phase

    F Series User’s Manual 5.1.1.1 F1612 (US) Single Phase Part number Part description Included Cutting table (working area 63 x 47 inch) Vacuum pack: 1 pump 1.75kW, sound absorber, switching valve Conveyor system with 3 pneumatic media clamps and roll-support...

  • Page 164: F1832 (Us)

    F Series User’s Manual 5.1.1.3 F1832 (US) Part number Part description Included Cutting table (working area 72 x 126 inch) Vacuum pack: 2 pumps 2.55kW, sound absorber, switching valve Conveyor system with 6 pneumatic media clamps and roll-support F1832-41 Integrated safety system...

  • Page 165: F3220 (Eu)

    F Series User’s Manual 5.1.1.4 F3220 (EU) Part number Part description Included Cutting table (working area 327 x 210 cm) Vacuum pack: 1 pump 4kW or 2 pumps 2.2kW sound absorber, switching valve Conveyor system with 6 pneumatic media clamps...

  • Page 166: F3232 (Eu)

    F Series User’s Manual 5.1.1.6 F3232 (EU) Part number Part description Included Cutting table (working area 327 x 320 cm) Vacuum pack: 2 pumps 2.3kW, sound absorber, switching valve Conveyor system with 6 pneumatic media clamps and roll-support F3232-42 Integrated safety system...
  • Page 167 Appendix...

This manual is also suitable for:

F1612