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ACD M2Smart HMI5 Operating Manual

Mobile hmi with functional safety according to din en iso 13849
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Operating and Project Engineering Manual
M2Smart
M2Smart
Mobile HMI with functional safety according to DIN EN ISO 13849
Version: 2.08
© All rights reserved – ACD Elektronik GmbH
This document may not be reproduced or made available to third parties without permission.
Operating and Project Engineering Manual_M2Smart
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HMI5/M2Smart
HMI10 and
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Gateway i/M2Smart
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HMI_System_V2.08_en
Gateway o
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  • Page 1 Gateway o Mobile HMI with functional safety according to DIN EN ISO 13849 Version: 2.08 © All rights reserved – ACD Elektronik GmbH This document may not be reproduced or made available to third parties without permission. ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 2 List of changes Version date Description of the 2.06 05-Aug-2024 Initial translation of the German version 2.06 ® ® 2.07 20-Jan-2025 Series status M2Smart HMI5 and M2Smart Gateway o and associated accessories 2.08 21-Jan-2025 Warnings and safety instructions added, Table 25: VBK1+ corrected ®...
  • Page 3 Table of contents Foreword ....................... 7 Purpose of the document ....................... 7 Target group for the documentation ..................7 Conditions for the target groups ..................... 8 Actuality ..........................9 Further documentation ......................9 Support and manufacturer address ..................9 Legal information and warning concept ............. 9 Document origin ........................
  • Page 4 7.11 Retaining strap ........................42 ® 7.11.1 Setting the retaining strap on the M2Smart HMI5 ............42 ® 7.11.2 Changing the retaining strap on the M2Smart HMI5 ............. 42 ® 7.11.3 Adjusting the retaining strap on the M2Smart HMI10 ........... 43 ®...
  • Page 5 Gateway i ..............93 ® ® 11.2.2 M2Smart HMI10 with M2Smart Gateway o ..............94 12 Overview ACD HMIService/ACD HMIConfig application ........95 12.1 ACD HMIService ........................96 12.2 ACD HMIConfig ........................96 13 ACD HMIConfig application ................97 13.1 Starting the ACD HMIConfig app ..................
  • Page 6 19 Other accessories .................... 134 ® 19.1 DS2Smart HMI5 ....................... 134 ® Connection set – DS2Smart 19.2 HMI5 ................... 134 19.3 DS2Battery ......................... 135 Connection set – DS2Battery ..................... 135 19.4 ® 19.5 Connection set - M2Smart HMI10/Active Mount............... 136 ®...
  • Page 7 1 Foreword 1.1 Purpose of the document ® ® This document describes the wireless HMI devices M2Smart HMI5 and M2Smart HMI10 as well as the ® ® ® M2Smart Gateway i and M2Smart Gateway o. In the following, this combination is called M2Smart system.
  • Page 8 1.3 Conditions for the target groups Target group Conditions Degree in engineering or corresponding vocational training or professional Functional safety experience engineer Knowledge of:  All relevant standards and safety regulations for the machine/system, in particular knowledge of validation in accordance with DIN EN ISO 13849-2 –...
  • Page 9 Please check that you are using the current and valid version of this document. On the ACD Group homepage under "Downloads" (menu "Company") in the section "Portable Devices Retail / Logistics and Industrial electronics" you will find the latest version for download: https://www.acd-gruppe.de/unternehmen/downloads/...
  • Page 10 2.4 Safety instructions and warning concept 2.4.1 Warning concept The following symbols are used for warning, danger and information notices within this operating and project engineering manual: This signal word indicates a hazard with a high degree of risk which, if not avoided, will result in death or serious injury.
  • Page 11 2.4.2 Safety instructions 2.4.2.1 ESD warnings The instructions for electrostatically sensitive components have to be observed! Electronic components are generally at risk from Electro Static Discharge (ESD). Electrostatic charge can occur during any moving activity. ESD can occur with every touch. Most discharges are so small that they are not recognized.
  • Page 12 In order to secure plants, systems, machines and networks against cyber threats, it is necessary to implement (and continuously maintain) a holistic industrial security concept that corresponds to the current state of the art. The products and solutions from ACD Elektronik GmbH support one component of such a concept.
  • Page 13 ® The battery for the mobile M2Smart HMI device is a lithium-ion battery pack. Lithium-ion batteries may explode if exposed to fire or heat. The battery pack is not allowed to be disassembled, exposed to fire or heat (above 60 °C/140 °F). ®...
  • Page 14 HMI device, the battery, the docking station, the holder, the power supply unit and any connection cables have to be checked for damage. Damaged parts have to be replaced. Please contact ACD Elektronik GmbH for this purpose. Use of the interfaces for purposes other than intended is prohibited.
  • Page 15 Only USB-C data cables up to a maximum length of three metres may be used on the USB-C interface of ® the M2Smart HMI10. The device has the following radio systems: WiFi, BT-compatible short-range radio, RFID Frequency bands:  WiFi 2.412 GHz –...
  • Page 16 3 Intended use Intended use is defined as: ® The M2Smart HMI systems are used for mobile machine operation and monitoring. The components ® ® supplied are intended exclusively for use with the M2Smart HMI and the M2Smart Gateway. ® The intended use of the M2Smart HMI systems ranges from monitoring and parameterisation to the operation of machines, for example:...
  • Page 17 4 Standards and guidelines 4.1 Information in relation to the Machinery Directive 2006/42/EC This operating and project engineering manual is structured in accordance with the Machinery Directive 2006/42/EC. The Machinery Directive 2006/42/EC specifies safety requirements for machines and installations that are placed on the market in the European Union.
  • Page 18 Statements from DIN EN ISO 13849-1 are provided for a better assessment of the risks. The basic principle of risk is always assessed in the same way: The severity of the potential damage and the probability of the damage occurring. Average probability Performance Level (PL) of a dangerous failure per hour 1/h...
  • Page 19 4.3.3 Standards to fulfil the Low Voltage Directive 2014/35/EU Audio/video, information and communication technology EN 62368-1:2014 + AC:2015 equipment - Part 1: Safety requirements Table 8: Standards for compliance with the Low Voltage Directive 2014/35/EU 4.3.4 Standards to fulfil the Machinery Directive 2006/42/EC Safety of machinery - Safety-related parts of control EN ISO 13849-1:2023 systems - Part 1: General principles for design...
  • Page 20 5 Terms and abbreviations 5.1 Abbreviations Abbreviation Explanation Number of cycles, up to 10 % of the components failing dangerously (per B10d channel) BT- compatible short-range radio HW revision Hardware revision PCB revision Printed circuit board revision Performance level: Discreet level, which recognises the ability of safety-related devices to perform a safety function under foreseeable conditions PELV Protective Extra-Low Voltage...
  • Page 21 WLAN or BT e.g. SPS e.g. Access Point; Router; User Gateway or similiar e.g. SPS M2Smart HMI10 remote RFID-Tag M2Smart HMI5 M2Not-Halt10 M2Zustimm Black Channel / ACD HMIConfig or M2Smart Gateway i M2Smart Gateway o Customer Application ACD HMI Service opt.
  • Page 22 6.2 Overview scheme ® The M2Smart HMI system serves to safely and wirelessly transmit the status of an emergency stop button and enabling switch. ® Illustration 3: General overview of the M2Smart HMI system ® The following components are used in the M2Smart HMI system: ...
  • Page 23 ® ® The M2Smart HMI and M2Smart Gateway can be coupled via NFC. An NFC tag is therefore required for ® ® coupling. The MAC address of the M2Smart Gateway is stored on the NFC tag so that the M2Smart ®...
  • Page 24 ® ® The following illustration shows the M2Smart HMI5 (left side) and the M2Smart HMI10 (right side) handheld control unit with the enabling switch of the M2Not-Halt5 and the MZustimm10 on the back. ® Illustration 6: M2Smart HMI - rear view ®...
  • Page 25 ® 6.4 Condition table for the M2Smart HMI system Outputs of the Gateway Fail-safe Fail-safe Fail-safe output Digital Digital Digital output output Condition Emergency output 1 output 2 output 3 enabling connection ® of the M2Smart stop HMI system Not connected Parameteri- zation Status of the...
  • Page 26 7.2 Switch on - and off ® To switch on the M2Smart HMI, please use the following button:  „On/Off" button (press and hold for three seconds) ® Illustration 8: Switching on/off the M2Smart ® The status LED lights up green as soon as the M2Smart HMI is switched on.
  • Page 27 1 2 3 ® Illustration 9: Status LEDs of the M2Smart HMI5 ® The status LEDs of the mobile HMI device M2Smart HMI10 are shown below. ® Illustration 10: Status LEDs of the M2Smart HMI10 The meaning of the status LEDs is as follows: ...
  • Page 28 LED status Meaning LED 1: ON LED Device switched off green Normal operation green blinking Idle mode red blinking Flash process, system update LED 2: Charge LED No external power supply, battery status normal red blinking slowly Battery operation, low status red blinking fast Battery operation, critical condition yellow blinking...
  • Page 29 M2Smart HMI10 ® for the M2Smart HMI5 (Y [yellow] / X green]) ISO/IEC15693 ICODE approx. 90/43 mm Please coordinate with our ACD MIFARE Ultralight approx. 58/25 mm support depending on the MIFARE DESFIRE approx. 45/20 mm location NFC Sample Card approx.
  • Page 30 ® 7.8 USB-C interface of the M2Smart HMI10 ® The USB-C socket is located on the bottom of the M2Smart HMI10. USB-C socket ® Illustration 12: USB-C socket bottomsided of the M2Smart HMI10 The lithium-ion battery cannot be charged via the USB-C socket. The USB interface should only be used in disconnected mode and only for short-term data transfer.
  • Page 31 ® The M2Smart HMI5 docking station is only allowed to be used with the power supply unit in accordance with EN60601-1/-1-11. A different supply may damage the device or interfere with other devices connected to the supply and results in the loss of the safety standard. Safety-critical applications: Not following those requiremenst will result in the loss of the safety standard.
  • Page 32 ® Inserting and removing the replacement battery in the DS2Smart HMI5 ® To charge the battery in the DS2Smart HMI5, insert it into the battery compartment at an angle downwards with the contacts pointing towards the charging contacts. The battery can then be pressed lightly towards the charging box so that the lock engages.
  • Page 33 Charging cradle Device The battery is charging CHARGE LED lights up red: The battery is fully charged CHARGE LED lights up green: No device is inserted in the docking station CHARGE LED does not light up: Charging cradle Battery The battery is charging CHARGE LED lights up red: The battery is fully charged CHARGE LED lights up green:...
  • Page 34 Illustration 21: Active Mount connection Only the power supplies described below should be used for the power supply of the described device. ® External power supply for M2Smart HMI10 and Active Mount   Certified according EN60601-1/-1-11  Input voltage 100 - 240 V AC;...
  • Page 35 ® When using the M2Smart HMI10 DC connection cable in conjunction with the active holder, a 6A fuse must be connected upstream. ® The M2Smart HMI10 is only allowed to be charged using the power supply unit in accordance with EN60601-1/-1-11.
  • Page 36 7.9.2.2 DC socket ® The M2Smart HMI10 can be charged directly on the mobile HMI device using the power supply unit. To ® charge the M2Smart HMI10, the power supply unit has to be plugged into the DC socket provided for this purpose.
  • Page 37 External power supply unit for DS2Battery   Input voltage 100 - 240 V AC; 1.0 A max.; 50 - 60 Hz  Output voltage 15 V DC; 2.4 A  Power cable Illustration 29: Connection set – DS2Battery Inserting and removing the replacement battery in DS2Battery To charge a battery in the DS2Battery charging box, insert it diagonal downwards, with the contacts pointing towards the charging contacts into the battery compartment.
  • Page 38 Status LEDs of DS2Battery The status LEDs of the DS2Battery charging station are described below. Illustration 32: Status LEDs of the DS2Battery Charging cradle spare battery The battery is charging CHARGE LED lights up red: The battery is fully charged CHARGE LED lights up green: No battery is inserted in the docking station CHARGE LED does not light up:...
  • Page 39 ® To insert the battery in the M2Smart HMI5, insert it into the battery compartment at an angle downwards. Insert the battery so that the contacts of the battery are aligned with the contacts of the device. The battery can then be folded down so that the latch engages. ®...
  • Page 40 ® To remove the battery from the M2Smart HMI10, open the battery cover by pressing the latch in the direction of the battery surface. The cover can be opened and the battery removed. Please note that this ® process interrupts the secure connection to the M2Smart Gateway.
  • Page 41 At 15% battery capacity, the message "Battery may run out soon - 15% remaining" is displayed as a notification. ® Illustration 38: M2Smart HMI10 - Battery message at 15 %  Second warning message from the Android system  ON LED lights up green ...
  • Page 42 7.10 Keyboard/keys ® The following buttons are available on the M2Smart HMI. Keys Key 1 (black): On/Off key Type Key 2 (orange): Top key Layout On/Off key ® Table 17: Keyboard/buttons of the M2Smart Illustration 40: Key description 7.11 Retaining strap ®...
  • Page 43 To reattach the retaining strap, turn the device onto its back and pull the retaining strap through the upper retaining strap attachment from below. Then close the retaining strap eyelet at the lower end of the device and then close the velcro fastener on the retaining strap. ®...
  • Page 44 ACD Elektronik GmbH if you submit a request to ACD Support within three years of the product being distributed by ACD Elektronik GmbH. You will be informed of any costs incurred for the work involved when you make the request (ACD Support see chapter 1.6).
  • Page 45 Optional larger memory available Android Operating system WiFi according to IEEE802.11a/b/g/n/ac/d/h/e/i/r/k/w/v (2.4 GHz/5 GHz) WiFi/BT and BT-compatible short-range radio 5.0 Integrated loudspeaker Interfaces ACD Mobile Device Manager Optional M2Not-Halt5 M2Modules Further customised modules on request ® DS2Smart HMI5 charging box...
  • Page 46 32 GB Flash Android Operating system WiFi according to IEEE802.11a/b/g/n/ac/d/h/e/i/r/k/w/v (2.4 GHz/5 GHz) WiFi / BT and BT-compatible short-range radio 5.0 Integrated loudspeaker Interfaces USB-C interface ACD Mobile Device Manager Optional ® SOTI MobiControl M2Not-Halt10 M2Zustimm10 M2Modules Further customised modules on request...
  • Page 47 7.15 Dimensions ® 7.15.1 M2Smart HMI5 ® The dimensions of the M2Smart HMI5 are described below. ® Illustration 44: Dimensions in mm of the M2Smart HMI5 with M2Not-Halt5 ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 47 / 160...
  • Page 48 ® 7.15.2 M2Smart HMI10 ® The dimensions of the M2Smart HMI10 in both available versions are described below. ® Illustration 45: Dimensions in mm of the M2Smart HMI10 with M2Not-Halt10 and M2Zustimm10 ® Illustration 46: Dimensions in mm of the M2Smart HMI10 with M2Not-Halt10 ®...
  • Page 49 Please read the following warnings and safety instructions. They are for your safety and the operational readiness of the various modules. Only ACD original parts may be used to operate the modules! The use of unauthorised components can lead to the destruction of the modules or the main unit.
  • Page 50 EU Directive on the disposal of electrical and electronic equipment Waste electrical and electronic equipment (WEEE) At the end of their service life, all components have to be returned to ACD Elektronik GmbH for recycling. WEEE: 53473276 ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 51 8.5 The individual modules in detail ® 8.5.1 Blind adapter M2Smart HMI5 8.5.1.1 Assembly/disassembly The blind adapter (upper and lower plug-on module) can be attached and removed as shown in the following illustrations. Illustration 47: Attaching/removing the upper module Illustration 48: Attaching/removing the lower module When attaching and removing the modules, please do not reach into the area of the plug-in sliding mechanism, as there is a risk of injury due to pinching when sliding.
  • Page 52 ® 8.5.2 Blind adapter M2Smart HMI10 8.5.2.1 Assembly/disassembly The blind adapter (left or right plug-on module) can be attached or removed from the device using three screws. A Torx T20 screwdriver is required, the tightening torque is 0.5 Nm. ® Illustration 49: Attaching and removing the blind adapter M2Smart HMI10 8.5.3 M2Not-Halt5...
  • Page 53 8.5.3.1 Assembly/disassembly ® ® The M2Not-Halt5 module (upper plug-on module of the M2Smart HMI5) is plugged onto the M2Smart ® HMI5 from right to left. To remove the M2Not-Halt5 module, pull it off the M2Smart HMI5 from left to right. ®...
  • Page 54 8.5.3.2 Technical Data The following table contains the technical data of the plug-on module M2Not-Halt5. Technical data ABS/PC Housing IP65 according to DIN EN 60529 Protection class -20 °C to 50 °C/-4 °F to 122 °F Operating temperature Condensation and icing of the device must be avoided -20 °C to 60 °C/-4 °F to 140 °F Storage temperature Condensation and icing of the device must be avoided...
  • Page 55 8.5.4 M2Not-Halt10 The M2Not-Halt10 module is described below. The M2Not-Halt10 is a plug-in module for coupling and ® connecting to a M2Smart Gateway via radio. It is used to send the emergency stop and consent safety ® functions to the M2Smart Gateway via "black channel"...
  • Page 56 8.5.4.2 M2Not-Halt10 The following table contains the technical data of the plug-on module M2Not-Halt10. Technical data ABS/PC Housing IP54 according to DIN EN 60529 Protection class -20 °C to 50 °C/-4 °F to 122 °F Operating temperature -20 °C to 60 °C/-4 °F to 140 °F Storage temperature 5 % - 90 % non-condensing Rel.
  • Page 57 8.5.5 M2Zustimm10 (optional) The M2Zustimm10 module is described below. The M2Zustimm10 is a module for transmitting enabling signals to the M2Not-Halt10 via a 3-stage button (0-1-0). The M2Zustimm10 can only be used in conjunction with the M2Not-Halt10. The module is firmly screwed in place and can be replaced by the customer if servicing is required.
  • Page 58 8.5.5.1 Assembly/disassembly ® The M2Zustimm10 (module on the back of the M2Smart HMI10) can be attached or removed from the device using four screws. A 4.0 Allen key is required, the tightening torque is 0.5 Nm. Procedure for mounting the M2Zustimm10: ®...
  • Page 59 Observe the ESD warning notices from the "ESD warning notices" chapter (see 2.4.2.1). If the M2Zustimm10 is removed from the rear, the existing opening has to be closed with the sealing cap. Otherwise the IP protection is no longer guaranteed! 8.5.5.2 Technical Data The following table contains the technical data of the plug-on module M2Zustimm10.
  • Page 60 8.5.6 Scope of delivery of the individual modules The following components are included in the scope of delivery of the M2Not-Halt5:  Plug-on module M2Not-Halt5 The following components are included in the scope of delivery of the M2Not-Halt10:  Plug-on module M2Not-Halt10 ...
  • Page 61 Once the M2Not-Halt plug-on module has been mounted to the main device, it can be used. The M2Not- Halt10 can then be used with or without the M2Zustimm10. The M2Not-Halt5 includes the M2Zustimm5. For further information, please contact ACD Support (see also chapter 1.6). 8.6 Regular check of the M2Not-Halt ®...
  • Page 62 ® 9 Description M2Smart Gateway 9.1 Warnings and safety instructions Observe the ESD warning notices from the "ESD warning notices" chapter (see 2.4.2.1). ® Before wiring work is carried out on the M2Smart Gateway or plugs are connected or disconnected, potential equalisation to earth should be carried out (touch the switch cabinet or earth connection).
  • Page 63 ® 9.2 M2Smart Gateway i (in cabinet) ® The M2Smart Gateway i is designed for fixed installation in a machine control cabinet. ® It establishes a connection between the M2Smart HMI operating device and a machine control system. Data is transmitted via a connection with a secure protocol (black channel). 9.2.1 Device structure ®...
  • Page 64 ® The following element is located on the back of the M2Smart Gateway i:  Bracket for installation on a DIN C top-hat rail ® Illustration 61: M2Smart Gateway i - back 9.2.2 Dimensions ® The dimensions of the M2Smart Gateway i are described below.
  • Page 65 9.2.3 Fastening ® The M2Smart Gateway i is mounted in the machine control cabinet on a DIN C top-hat rail; the bracket for this is located on the back of the device. ® Installation M2Smart Gateway i: ® To install the M2Smart Gateway i, insert the device from above onto the DIN C top-hat rail, then tilt the device downwards towards the top-hat rail until you hear it click into place.
  • Page 66 ® The installation dimensions and the spacing dimensions of the M2Smart Gateway i are described below. ® The following spacing dimensions should be observed when installing the M2Smart Gateway i in the machine control cabinet. Illustration 65: M2Smart ® Gateway i - Distance dimensions in mm for installation 9.2.4 Wiring ®...
  • Page 67 ® Connector X1 on the M2Smart Gateway i is described below: Observe the following connection instructions: Notes 24 V fail-safe outputs Digital input 1: High active min. 100 ms, ® Reset M2Smart Gateway i Function is always active 0V I1/I2 0 V digital inputs I1/I2 Digital input 2: High active 5 s,...
  • Page 68 Digital output O3 For future use Digital output O2 For future use Connection signalling: Permanently „On" if connected. In the ACD HMIConfig app, pressing the „Connection Digital output O1 signalling" button (in the “Overview” menu) triggers three flashes. Fail-safe output connection indicator...
  • Page 69 ® The X12 connector on the M2Smart Gateway i is described below: Observe the following connection instructions: Signal Notes Connection of safety-related NHK2- Fail-safe output emergency stop channel 2 - input Safety PLC Connection of clock output NHK2+ Fail-safe output emergency stop channel 2 + Safety PLC 0 V failsafe outputs Connection to X12.8 and X22.8...
  • Page 70 ® The following figure shows the view of a connector plug of the M2Smart Gateway i ® Illustration 68: View of a connector plug of the M2Smart Gateway i ® Notes on the X1, X12, X22 connector on the M2Smart Gateway i: ...
  • Page 71 9.2.4.2 Antenna connection ® The following describes how to connect the antenna to the M2Smart Gateway i. The antenna should be mounted outside of the switch cabinet using an antenna connection cable. ® To ensure radio coverage of the M2Smart Gateway i, the position of the antenna outside of the switch cabinet must be determined by specialised staff.
  • Page 72 9.2.4.3 Antenna cable ® The following describes the instructions for the antenna cable of the M2Smart Gateway i.  Max. antenna cable length of 10 m  The manufacturer offers the following lengths of antenna cable: 10 m  Only use original antenna cables from the manufacturer If necessary, please contact technical support (see chapter 1.6).
  • Page 73 ® The dimensions of the rod antenna for the M2Smart Gateway i are described below: Applications: M2M communication Telemetry Automated meter reading Alarms ® Illustration 72: Dimensions of the rod antenna for the M2Smart Gateway i ® 9.2.5 Technical data M2Smart Gateway i ®...
  • Page 74 Technical data Industrial environment; EMC resistance Level according to DIN EN 61326-3-1 / 61000-6-7 ETSI EN 301 489-1 EMC emission ETSI EN 300 328 IP20 according to DIN EN 60529 Protection class Drop height in packaging: 1 m onto concrete Fall protection IEC 61131-2:2017 Shock resistance...
  • Page 75 9.3.2 Dimensions ® The dimensions of the M2Smart Gateway o are described below. ® Illustration 74: Dimensions in mm M2Smart Gateway o 9.3.3 Fastening ® The M2Smart Gateway o can be attached directly to the machine. The two side flaps on the left and right are opened with a finger or a small screwdriver.
  • Page 76 9.3.4 Wiring ® The wiring of the M2Smart Gateway o is described below. The connectors are described again in detail below. ® Illustration 77: Overview of interfaces of the M2Smart Gateway o Illustration 79: Pin assignment X21 Illustration 78: Pin assignment (except X21) X1 - Emergency stop X21 - Supply input Fail-safe output emergency stop channel 1 +...
  • Page 77 Connector X1 "Emergency stop" is described below: Observe the following connection instructions: Colour Notes Connection of clock output NHK1+ Brown Fail-safe output emergency stop channel 1 + Safety PLC Connection of clock output NHK2+ White Fail-safe output emergency stop channel 2 + Safety PLC Connection of safety- NHK2-...
  • Page 78 Connector X3 "Connection indicator" is described below: Observe the following connection instructions: Colour Notes Fail-safe output connection indicator Connection of clock output VBK1+ Brown channel 1 + Safety PLC Fail-safe output connection indicator Connection of clock output VBK2+ White channel 2 + Safety PLC Fail-safe output connection indicator Connection of safety-related...
  • Page 79 ® Connector X22 "Supply of additional M2Smart Gateway o" is described below Observe the following connection instructions: Colour Hint Operating voltage other Brown 24 V DC operating voltage Gateway o Functional earth further White Gateway o Operating voltage GND other Blue GND 0 V DC operating voltage Gateway o...
  • Page 80 Notes Brown Digital output O3 For future use White Digital output O2 For future use Connection signalling In the ACD HMIConfig app, pressing the „Connection Blue Digital output O1 signalling" button (in the “Overview” menu) triggers three flashes Black 24 V DC Digital outputs...
  • Page 81 9.3.4.1 Notes on wiring the plugs ® Instructions for the connector assembly of the M2Smart Gateway o are described below: ® The connectors X1, X2, X3, X31, X32 of the M2Smart Gateway o are connected via 5-pin M12 connectors in accordance with IEC 61076-2-111. ®...
  • Page 82 9.3.4.2 Antenna connection ® The following section describes how to connect the antenna to the M2Smart Gateway o. ® The antenna should normally be attached directly to the M2Smart Gateway o. ® Illustration 82: M2Smart Gateway o with rod antenna ®...
  • Page 83 ® 9.3.5 Technical data M2Smart Gateway o ® The technical data of the M2Smart Gateway o is described below: Technical data ASA/PC UL94V-0 Housing Number of digital inputs 3 x 2 = 6 Number and type of fail-safe outputs Type B according to ZVEI position paper CB 24 I Number of digital outputs 2x LED Green = „PWR"...
  • Page 84 9.4 Transport/storage ® The M2Smart Gateway is a device with sensitive electronics. You should therefore avoid subjecting it to high mechanical loads during transport and storage. For storage and transport, the same values for humidity and shock (shock, vibration) must be observed as during operation! Fluctuations in temperature and humidity may occur during transport.
  • Page 85 9.6 Resetting the settings ® The following reasons may require a reset of the M2Smart Gateway settings: ®  The password of the M2Smart Gateway has been lost  The parameterisation was incorrectly carried out with a date in the future. Parameterisation with a current/correct date is now no longer possible Only the password and the time stamp of the parameters are reset.
  • Page 86 Gateway at a time. Only after successful ® coupling the necessary configuration settings can be made on the M2Smart Gateway (see chapter 13 ACD HMIConfig App). ® The lighting and function of the emergency stop button is only active if a secure connection to the M2Smart ®...
  • Page 87 10.1 Requirements ® ® The following requirements must be met in order to operate the M2Smart HMIwith the M2Smart Gateway: ® M2Smart HMI5: ®  The M2Smart HMI5 battery is charged and plugged in  The „ON" status LED lights up green ®...
  • Page 88 HMI must be held against the NFC symbol of the M2Smart Gateway o. A connection can only be established if the emergency stop on M2Not-Halt is not activated. Otherwise, the ACD HMIService will reject the connection request with the help of a notification. ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 89 “Overview” in the ACD HMIConfig app (see chapter 13.5). To check whether the correct M2Smart Gateway has been paired, the connection signalling must be pressed in the “Overview” of the ACD HMIConfig app. ® The serial number of the M2Smart Gateway is printed on the NFC tag.
  • Page 90 Once the M2Smart HMI system has been wired, installed and configured with the M2Smart Gateway , the following functions must be tested and documented: Check the connection in the ACD HMIConfig app using the „Connection signalling" button (see  chapter 13.4.3.1) ®...
  • Page 91 HMI to the M2Smart Gateway has to be disconnected, this must be carried out deliberately by the user in the ACD HMIConfig (see chapter 13.5.5). Once the connection has been disconnected, the illuminated M2Not-Halt has to be used to verify that the disconnection was successful.
  • Page 92 11 Example circuit: Emergency stop and enable with safety control ® ® An example circuit for an end user application with the M2Smart HMI10 and the M2Smart Gateway i and ® M2Smart Gateway o is described below: ® ® These example circuits with the M2Smart HMI10 and M2Smart Gateway are only intended as an assistance for an end user application.
  • Page 93 HMI10 + M2Smart Gateway i The digital output O1 (-X22:5) is evaluated as connection signalling; when the „Connection  signalling" button in the ACD HMIConfig app is pressed, the output flashes three times every second. ®  After commissioning the M2Smart Gateway i, this signal must be checked to ensure that the correct ®...
  • Page 94 HMI10 + M2Smart Gateway o The digital output O1 (-X32:1) is evaluated as connection signalling; when the „Connection  signalling" button in the ACD HMIConfig app is pressed, the output flashes three times every second ®  After commissioning the M2Smart Gateway o, this signal must be checked to ensure that the ®...
  • Page 95 M2Smart HMI system, options for monitoring and controlling of the M2Not-Halt, ® M2Zustimm and the M2Smart Gateway. The ACD HMIConfig application is used to establish a connection to the ACD HMIService and to ® parameterise the M2Smart HMI system. ®...
  • Page 96 Further documentation on the subject of ACD HMIService can be found under the following link: https://gitlab.com/acd-elektronik/acd-documentation/hmiservice-documentation For further assistance, please contact technical support (see chapter 1.6). 12.2 ACD HMIConfig The ACD HMIConfig application is a standard ACD tool that can be used to manage and control all functions ® of the M2Smart HMI system.
  • Page 97 Please note that the displays are shown in landscape format. Illustration 90: ACD HMIConfig application ® The ACD HMIConfig application doesn’t need to be started for secure operation of the M2Smart Gateway. All secure functions are also executed without starting the ACD HMIConfig app.
  • Page 98 13.1 Starting the ACD HMIConfig app Press the „ACD HMIConfig" icon to start the application. Illustration 91: Start ACD HMIConfig The following screen appears under the following conditions:  Starting the ACD HMIConfig app This message appears during initialisation of the ®...
  • Page 99 13.2 Menus The menus of the ACD HMIConfig app are described below: Illustration 93: ACD HMIConfig - Menu  Overview ® Overview page M2Smart  M2Not-Halt module ®  M2Smart Gateway  Connection signalling  Status ® Status page M2Smart ...
  • Page 100 Gateway was coupled. The message can be confirmed with "Ok". The message is also automatically confirmed after the timeout of three seconds. ® Illustration 94: ACD HMIConfig - No M2Smart Gateway coupled ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 100 / 160...
  • Page 101 13.4 Overview After starting the ACD HMIConfig app, the following overview appears: Illustration 95: ACD HMIConfig - Overview Various status messages of the ACD HMIConfig app are described below. 13.4.1 No M2Not-Halt5/M2Not-Halt10 module If no M2Not-Halt module is connected when the app is started, this message appears.
  • Page 102 ® M2Smart Gateway, hold the NFC tag to the NFC reader of the ® M2Smart HMI. ® Illustration 98: ACD HMIConfig - Waiting for connection to the M2Smart Gateway ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 102 / 160...
  • Page 103 Gateway. This name can be changed in the „Settings" menu. ® Illustration 99: ACD HMIConfig - Connection to M2Smart Gateway established 13.4.3.1 Connection signalling The "Connection Signaling" button triggers the ® M2Smart Gateway to ®...
  • Page 104 M2Not-Halt (transmitter) ® and the M2Smart Gateway (receiver) are displayed in the status menu of the ACD HMIConfig app. ® Illustration 102: ACD HMIConfig - Status of M2Not-Halt and M2Smart Gateway ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 104 / 160...
  • Page 105 13.5 Status Various status messages from the ACD HMIConfig app are described below. ® 13.5.1 Not connected to the M2Smart Gateway The status of the emergency stop button and enabling switch of the M2Not-Halt is displayed on the left- hand side.
  • Page 106 „Settings" menu. The connection can be disconnected using the „Disconnect" button. ® Illustration 104: ACD HMIConfig - Connected with M2Smart Gateway ® ® If the M2Smart HMI is ready for operation and connected to the M2Smart Gateway, the channels of the emergency stop circuits are actively closed and thus the emergency stop is active.
  • Page 107 1 and 2 (CH1 and CH2) is displayed in the right-hand area. Illustration 105: ACD HMIConfig - Emergency stop not pressed 13.5.4 Status Enabling switch is pressed The status of the channel 1 and 2 enabling switch (CH1...
  • Page 108 The connection can be disconnected using the „Disconnect" button. To disconnect, press the „Disconnect" button. Illustration 107: ACD HMIConfig - Disconnect To disconnect, confirm the adjacent screen with „Yes". Illustration 108: ACD HMIConfig - Disconnect confirmation ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 108 / 160...
  • Page 109 10 seconds. Illustration 109: ACD HMIConfig - Disconnect using the enabling switch The enabling switch must no be pressed for longer then three seconds once a time. ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 110 Illustration 110: Input mask for the code 13.6 Settings ® Gateway in the „Settings" menu. Various adjustments can be made to the connection to the M2Smart Illustration 111: ACD HMIConfig - Settings ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 110 / 160...
  • Page 111 - Start and warning zone for Effective range limitation - Fault reaction time (225 - 1,000 ms) Illustration 112: ACD HMIConfig - Settings 1/2 Illustration 113: ACD HMIConfig - Settings 2/2 ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 111 / 160...
  • Page 112 No error messages are displayed on the screen of the M2Smart HMI. Be sure that the fault reaction time, which can be configured inside ACD HMIConfig app, has been taken account into your risk analysis. After disconnection due to the „Timeout" error (triggered by the fault reaction time), a new connection can be established immediately if there is no longer an error, by re-establishing a connection with the NFC tag.
  • Page 113 Chapter 23.1 contains an example template that can be used for this purpose. To accept the settings, the dialogue must be confirmed with "Ok". Illustration 115: ACD HMIConfig - Apply settings ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 113 / 160...
  • Page 114 The password can be changed in the „Password" screen. Illustration 116: ACD HMIConfig - Apply settings - Enter password For a description how to reset the password, see chapter 9.6. Confirm the password with Enter and then confirm with the "Ok"...
  • Page 115 "Ok" button. The message is also automatically confirmed after the timeout of three seconds. Illustration 119: ACD HMIConfig settings have been successfully applied An error message appears for the following processes/conditions:  Password entered incorrectly ® ...
  • Page 116 13.7 Password The password for the „Settings" area can be customized in the „Password" menu. Illustration 120: ACD HMIConfig Change password Instructions for changing the password for the „Settings" area: ...
  • Page 117 The message can be confirmed with the „Ok" button. The message is also automatically confirmed after the timeout of three seconds. Illustration 122: ACD HMIConfig - Password changed successfully ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 117 / 160...
  • Page 118 In the „App Guard" menu, applications can be prevented from starting if there is no connection to the ® M2Smart Gateway. The corresponding application gets stopped if the connection is interrupted. Illustration 123: ACD HMIConfig - App Guard menu Notes on the function of the „App Guard" menu: ® ...
  • Page 119 Notes on the password for the „App Guard" menu: The default password 88480 cannot currently be changed. The password must be confirmed with the „Ok" button. Illustration 125: ACD HMIConfig - App Guard menu - Confirm password entry ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 119 / 160...
  • Page 120 „Tracked application" area. In the example on the left, the apps „acd.test" and „TotalCommander" are monitored by the App Guard. Illustration 127: ACD HMIConfig - App Guard – Tracked applications ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en 120 / 160...
  • Page 121 The „+" button can be used to add apps which needs to be tracked. Illustration 128: ACD HMIConfig - App Guard - Add apps (1/3) Known package names can be selected from the list. Illustration 129: ACD HMIConfig - App Guard - Add app (2/3) ®...
  • Page 122 „+" button. Illustration 130: ACD HMIConfig - App Guard - Add app (3/3) Notes on the function of the "App Guard" menu: For further actions regarding the App Guardian, please contact our technical support (see chapter 1.6).
  • Page 123 Information on the hardware and software version is displayed in the „Information" menu: ® - M2Smart Illustration 132: ACD HMIConfig - Information (1/4) Information on the hardware and software version is displayed in the „Information" menu: - ACD HMIConfig - ACD HMIService Illustration 133: ACD HMIConfig - Information (2/4) ®...
  • Page 124 Information on the hardware and software version is displayed in the „Information" menu: - M2Not-Halt module Illustration 134: ACD HMIConfig - Information (3/4) Information on the hardware and software version is displayed in the „Information" menu: ® - M2Smart Gateway Illustration 135: ACD HMIConfig - Information (4/4) ®...
  • Page 125 The ACD HMIService does not carry out any communication Illustration 136: ACD HMIConfig - HMIService not accessible Notes on the „Cannot bind to ACD HMIService" screen: For further information on the ACD HMI service, please contact our technical support (see chapter 1.6). ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 126 HMI gives the user a signal if the defined operating radius of the radio signal is exceeded. In the ACD HMIConfig app under „Settings" (see chapter 13.6), the effective range limitation can be activated and the parameters adjusted. Illustration 137: Activate effective range limitation and adjust parameters The starting point and the range of the warning zone are read out via the teach button and the set data is saved via „Save settings".
  • Page 127 Illustration 138: Status display of the effective range restriction If the effective range is exceeded, the message „ You are not in operating zone!" gets displayed and the ® M2Smart HMI device starts to vibrate. ® The effective range limitation of the M2Smart HMI does not switch the machine to a safe stop, when the defined working radius of the radio signal is exceeded.
  • Page 128 WiFi or BT-compatible short-range radio.  How many days a safety log file should be stored.  What level of detail the log of the ACD HMIService should contain at logcat level. ® This file is stored under the following path on M2Smart HMI: /sdcard/ACD/HMIService/HMIService.json...
  • Page 129 HMI system could not be restored to an operational state after carrying out the following diagnostic measures, please contact ACD Support (see chapter 1.6). The following information is helpful for ACD Support in order to be able to react quickly and specifically to the fault: ...
  • Page 130 When attempting to pair with the NFC tag on the ® M2Smart HMI, a muffled sound is heard, the NFC Ensure that the ACD HMIService is active. If tag was not recognised correctly necessary, start ACD HMIConfig and check for warning messages (see chapter 0).
  • Page 131 When attempting to pair with the NFC tag on the ® M2Smart HMI, a muffled sound is heard, the NFC Ensure that the ACD HMIService is active. If tag was not recognised correctly necessary, start ACD HMIConfig and check for warning messages (see chapter 0).
  • Page 132 17 Maintenance ® 17.1 M2Smart ® The following activities can be carried out with the M2Smart  Clean the touchscreen with a soft cloth or paper towel and screen cleaner (see chapter 17.4).  Changing the battery 17.2 M2Not-Halt The M2Not-Halt is maintenance-free. Do not carry out any repairs yourself.
  • Page 133 EU Directive on the disposal of electrical and electronic equipment Waste electrical and electronic equipment (WEEE) At the end of their service life, all components must begiven back to ACD Elektronik GmbH for recycling. WEEE: 53473276 ® Operating and Project Engineering Manual_M2Smart HMI_System_V2.08_en...
  • Page 134 19 Other accessories ® The other accessories of the M2Smart HMI system are described below: ® 19.1 DS2Smart HMI5 ® Housing with LED indicators for charging a M2Smart HMI5 and a spare battery. ® Illustration 139: DS2Smart HMI5 ® The following table contains the technical data of the DS2Smart HMI5.
  • Page 135 19.3 DS2Battery ® Housing with LED indicators for charging two spare batteries for the M2Smart HMI. Illustration 141: DS2Battery charging box (2-fold) The following table contains the technical data of the DS2Battery charging box (2-fold). Technical data ABS + aluminium Housing IP20 Protection class...
  • Page 136 ® 19.5 Connection set - M2Smart HMI10/Active Mount ® The M2Smart HMI10 and the active mount may only be operated with the following power supplies. ®  External power supply unit supplied for M2Smart HMI10 and Active Mount  Certified according EN60601-1/-1-11 100 –...
  • Page 137 ® 19.6 Mounts M2Smart HMI10 ® The mount of the M2Smart HMI10 for secure wall mounting is available in two different versions. The mount may only be used for its intended function. ® The mount must be adequately secured to support the weight of the M2Smart HMI10.
  • Page 138 The following table contains the technical data of the active mount: Technical data ABS + sheet metal Housing IPX5 Protection class Operating -20 °C to 50 °C/-4 °F to 122 °F temperature Storage -20 °C to 60 °C/-4 °F to 140 °F temperature approx.
  • Page 139 The following table contains the technical data of the passive bracket: Technical data ABS + sheet metal Housing Operating -20 °C to 50 °C/-4 °F to 122 °F temperature Storage -20 °C to 60 °C/-4 °F to 140 °F temperature approx.
  • Page 140 19.7 Spare battery ® Quick-change Li-ion battery for the M2Smart . The voltage/capacity is 3.8V/6,000 mAh. The battery ® compartment of both devices is on the back. With the M2Smart HMI10, an additional spare battery can be stored in the right-hand spare battery compartment (not electrically connected). This compartment is closed with a cover as standard.
  • Page 141 ® 19.8.2 M2Smart display protection film 10.1 Inch ® AirGlass screen protector for the M2Smart with 10.1 inch with anti-fingerprint technology, ultra-thin, 9H scratch resistance, impact resistance IK06. Consisting of: ®  Display protection film for M2Smart with 10.1 inch ...
  • Page 142 19.9 Rod antenna ® External rod antenna for mounting on the M2Smart Gateway. The antenna should normally be mounted outside the control cabinet using an antenna connection cable. When used in an AGV (automated guided vehicle) system, for example, the rod antenna can also be ®...
  • Page 143 19.9.2 Connection cable for rod antenna ® Connection cable for the rod antenna from the M2Smart Gateway. The connection cable for the rod antenna is available in different lengths:  1 metre  2 metres  5 metres  10 metres Only original antenna cables from the manufacturer may be used.
  • Page 144 ® 19.11 M2Smart HMI Access Point 19.11.1 General information ® The M2Smart HMI Access Point can be used to connect a machine's control system to a wireless network. ® The M2Smart HMI Access Point is mounted directly on the machine or control cabinet and enables machine access via Bluetooth or WiFi.
  • Page 145 19.11.2 Mechanical installation ® The M2Smart HMI Access Point is to be mounted on the top of a machine or cabinet through an M50 hole (50.5 mm) using the supplied sealing ring and nut. The upper mounting surface that comes into contact with the seal must be flat, have a surface finish of Ra 3.2 or finer, be clean and free of oil and grease.
  • Page 146 If the M2Smart ® address of the M2Smart HMI Access Point must be manually communicated to the ACD HMIService via a configuration file (/sdcard/ACD/HMIService/unsafeconnection.config). The format and content of the configuration file are described in the file itself. 19.11.5 Settings/technical data ®...
  • Page 147 20 Further information and safety instructions ® 20.1 M2Smart HMI system ® System The M2Smart HMI system is not allowed to be used in potentially explosive atmospheres. ® ® System Before using the mobile M2Smart HMI5/M2Smart HMI10 device and the associated components in the vicinity of medical devices (e.g.
  • Page 148 A suitable value must be determined depending on the system (response time vs. availability). System Connection signaling: In the ACD HMIConfig app, pressing the "Connection signaling" button (in the “Overview” menu) causes output O1 to blink three times. The „CON" LED also blinks three times. ®...
  • Page 149 System Device blockage in the event of permanent overtemperature: ® ® If one of the components M2Smart HMI or M2Smart Gateway is operated outside the permitted temperature range, this leads to a device blockage after ten minutes. The device will then refuse to operate again and can no longer be used.
  • Page 150 ® ® M2Smart When using the DC connection cable M2Smart HMI10, a 6A fuse must be connected upstream. A different supply may damage the device or interfere with other devices connected to the supply. Safety-critical applications: Failure to comply with the specifications may result in the loss of the safety standard.
  • Page 151 LED flashes twice briefly during diagnostics when the system is started ® M2Smart A connection can only be established if the emergency stop on M2Not-Halt is not activated. Otherwise, the ACD HMI service will reject the connection request with the help of a notification. ® ®...
  • Page 152 M2Smart  Max. Antenna cable length of 10 m Gateway  ACD Elektronik GmbH offers the following lengths of antenna cable: 10 m  Only use original antenna cables from ACD Elektronik GmbH  Do not connect or extend antenna cables ...
  • Page 153 ® M2Smart Planned disconnection Gateway In order to be able to differentiate between a planned disconnection and the safe state, the fail-safe outputs "Emergency stop" are switched to ON and "Enabling" to OFF when the targeted disconnection is requested, regardless of the state of the switch positions on the M2 emergency stop module.
  • Page 154 ® 20.4 Safety parameters for the M2Smart HMI system ® ® 20.4.1 M2Smart Not-Halt10 - M2Smart Gateway o Safety function Parameters Value Unit 7.44 × 10 [1/h] All safety-relevant MTTF 15.6 [years] components of the 94.2 subsystems involved [1/h] ® ®...
  • Page 155 ® 22 EU Declaration of Conformity M2Smart HMI system ® Hereby, ACD Elektronik GmbH declares that the radio equipment type M2Smart ® Gateway is in compliance with Directive 2014/53/EU. The full text of and M2Smart the EU Declaration of Conformity is available at the following internet address in the customer portal: https://www.acd-gruppe.de/en/downloads...
  • Page 156 23 Appendix 23.1 Example for documenting the parameterization of safety-relevant parameters Parameter 1: Serial number of Parameter 2: Date of the Name of person carrying Source of the ® ® the M2Smart Notes M2Smart change out the work data used Faul reaction time Gateway Gateway Name...
  • Page 157 24 Directories 24.1 List of illustrations Illustration 1: Application according to EN ISO 13849-1 - Determination of the required performance level (PL) ..... 17 ® ® Illustration 2: User overview M2Smart HMI5/M2Smart HMI10 system ................21 ® Illustration 3: General overview of the M2Smart HMI system ..................
  • Page 158 Illustration 123: ACD HMIConfig - App Guard menu ....................... 118 Illustration 124: ACD HMIConfig - App Guard menu - Password entry ................119 Illustration 125: ACD HMIConfig - App Guard menu - Confirm password entry .............. 119 Illustration 126: ACD HMIConfig - Activate App Guard ....................120 ®...
  • Page 159 Illustration 127: ACD HMIConfig - App Guard – Tracked applications ................120 Illustration 128: ACD HMIConfig - App Guard - Add apps (1/3) ..................121 Illustration 129: ACD HMIConfig - App Guard - Add app (2/3) ..................121 Illustration 130: ACD HMIConfig - App Guard - Add app (3/3) ..................122 Illustration 131: ACD HMIConfig - Information menu ......................
  • Page 160 24.2 List of tables Table 1: Conditions for the target groups ..........................8 Table 2: Legend - Application according to EN ISO 13849-1 .................... 17 Table 3: Performance Level (PL) according to DIN EN 13849-1 ..................18 Table 4: RED Article 3.1a Health and safety ........................18 Table 5: RED Article 3.1b Electromagnetic compatibility....................

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