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Summary of Contents for UNMAK UKY/GSF Series
- Page 1 Wood Gasification Boiler User Manual ÜNLÜSOY Yapı Malzemeleri Sanayi ve Ticaret Ltd. Şti. Pancar Organize Sanayi Bölgesi, 2. Etap No:2, Torbalı – İZMİR Tel: 444 35 32, Faks: 0232 469 2412 www.unmak.com...
- Page 2 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e...
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Page 3: Table Of Contents
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e INDEX INDEX ..............................2 INTRODUCTION ........................... 3 SHIPPING AND TRANSPORTATION ...................... 4 SELECTION OF INSTALLATION PLACE ....................5 SAFETY PRECAUTIONS ......................... 7 ELECTRICAL INSTALLATION INSTRUCTIONS..................9 BOILER FEATURES ..........................10 RULES FOR HEATING INSTALLATION .................... -
Page 4: Introduction
UNMAK boilers convert the chemical energy of the fuel into heat energy by burning and load it onto the water which is the heating fluid. Excessive fuel overcharging to the combustion chamber will cause energy loss and will take longer to burn. -
Page 5: Shipping And Transportation
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e SHIPPING AND TRANSPORTATION UNMAK wood gasification boilers are manufactured from thick sheet. Boilers are sent in a complete package. 1. Boiler Group: It is shipped with boiler insulation and outer jacket covered. -
Page 6: Selection Of Installation Place
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e SELECTION OF INSTALLATION PLACE The space where the boiler is installed must have sufficient free space for the installation, combustion and maintenance of the boiler. It must be spaced from the wall for service needs. For this purpose, the dimensions in the paragraph titled “Installation location dimensions”... - Page 7 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e All electrical and water installations must be carried out by authorized plumbers, in accordance with all applicable legal and technical rules and regulations. The fuels to be burned in the boiler should be kept at a distance of at least 800 mm. It is recommended to store fuels in a separate space.
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Page 8: Safety Precautions
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e SAFETY PRECAUTIONS The boiler must be connected to a chimney in accordance with the specifications specified in the operating instructions and the relevant regulations. The chimney must provide the draft value required by the connected boiler. - Page 9 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e Avoid overloading fuel into the boiler and check the suitability of combustion frequently. For any reason, direct cold water should not be added to the overheated boiler for cooling. This can cause noise in the installation, excessive thermal stresses in the boiler and thus permanent damage.
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Page 10: Electrical Installation Instructions
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e ELECTRICAL INSTALLATION INSTRUCTIONS ÜNMAK ÜKY / DUO series boilers are fed with 230 Volt mains voltage. Where the mains voltage is less than ten percent or greater than ten percent, the regulator should be used. The control panel should be connected to a wall panel with suitable grounding equipment, the distance between the boiler panel and this wall panel should not exceed 50 cm. -
Page 11: Boiler Features
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 10 BOILER FEATURES TECHNICAL SPECIFICATIONS ÜKY/GSF Model Power Efficiency > 90 Recommended Fuel Type Log Wood (recommended to be free from moisture) Recommended Fuel Dimensions Ø80 x 550 Burning Chamber Height 1124 Burning Chamber Width Burning Chamber Length... - Page 12 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 11 Heat resistant solid refractory burner (precast burner) is special solid high corundum refractory burner with reinfrorcement additives against thermal stresses and wetness will operate up to 1400°C, and ensures good mixture of wood gas with secondary air, rising combustion and emissions.
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Page 13: Rules For Heating Installation
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 12 RULES FOR HEATING INSTALLATION Pay attention to the figure on the right while positioning the pump. When assembled, the junction box with the electrical terminals of the pump should not come down. The rotor part of the pump should not be pointing down. - Page 14 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 13 Expansion tank volumes that must be rated according to the rated boiler capacity Boiler Power Open Expansion (kW) Volume (lt) Open expansion tanks were selected by considering the open expansion volumes of Ünmak brand and panel radiator in the system.
- Page 15 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 14 Warning of corrosion in installation: UNMAK boilers are extremely resistant to corrosion. However, all iron-based components in the heating installation (including installation pipes and radiators) must be protected against corrosion. Oxygen in the heating water causes oxidation of the iron surfaces resulting in rust and thus loss of material.
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Page 16: Control Panel And User Interface
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 15 CONTROL PANEL AND USER INTERFACE Buttons and Explanations ON/OFF button It is used to turn the device on and off and to save the entered values. TEMPERATURE It is used to determine the temperature at which the fan will stop. - Page 17 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 16 Parameter Settings While the On/Off button on the panel is closed (oF is written on the screen), the Temperature button is pressed for 3 seconds. The menu can be navigated by pressing the buttons.
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Page 18: Information On Combustion
Never use a hollow brick on the chimney walls. The most ideal is the creation of fire bricks. UNMAK boilers must be connected to an independent chimney that can provide the minimum desired minimum traction. Minimum traction is usually min. It should be measured with a manometer in 20 Pa. - Page 19 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 18 A vertical steel pipe should not be used as a chimney, the chimney must have an inside and an outer surface. The outer surface may be steel or brick braided. For the inner surface of the chimney, corrosion-resistant stainless steel may be preferred.
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Page 20: Maintenance And Boiler Cleaning
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 19 MAINTENANCE AND BOILER CLEANING For your system to work efficiently, regular maintenance is required by specialist teams according to the manufacturer's instructions. Regular checks: • The water level should always be checked. The hydrometer (water level indicator) should be marked after the first filling of the system. -
Page 21: Information On Usage Errors
ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 20 INFORMATION ON USAGE ERRORS PROBLEM CAUSE SOLUTION • Boiler heat transfer surfaces may be coated • Clean with a spatula. (the boiler should not with soot and soot burn) •... - Page 22 ÜKY/GSF WOOD GASIFICATION BOILER User Manual P a g e | 21 ............... . .
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- Page 24 SANAYİ VE TİCARET LİMİTED ŞİRKETİ SANAYİ VE TİCARET LİMİTED ŞİRKETİ İzmir Pancar Organize Sanayi Bölgesi, İzmir Pancar Organize Sanayi Bölgesi, 10. Cadde, No:2, Torbalı/İZMİR - TURKEY 10. Cadde, No:2, Torbalı/İZMİR - TURKEY Tel: +90 444 35 32 Tel: +90 444 35 32 www.unmak.com www.unmak.com...
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