Table of Contents
Related Manuals for UNMAK UKYP/YP Series
Summary of Contents for UNMAK UKYP/YP Series
- Page 1 WOOD PELLET FIRING CENTRAL HEATING BOILER USER MANUAL ÜNLÜSOY Yapı Malzemeleri Sanayi ve Ticaret Ltd. Şti. Pancar Organize Sanayi Bölgesi, 2. Etap No:2, Torbalı/IZMIR - TURKEY Tel:+90 444 35 32, Fax: +90 232 469 2412 www.unmak.com...
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Page 2: Table Of Contents
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e INDEX INDEX ............................... 1 INTRODUCTION ..........................2 METHOD OF SHIPPING, HANDLING AND TRANSPORTING .............. 3 SELECTION OF INSTALLATION SITE ....................4 SAFETY WARNINGS .......................... 6 ELECTRICAL INSTALLATION INSTRUCTIONS .................. -
Page 3: Introduction
P a g e INTRODUCTION Thank you for choosing ÜNMAK ÜKYP/YP series central system, pellet fuel central system central heating boiler. ÜNMAK UKYP/YP series boilers are designed to burn wood pellets. Please read the user manual carefully before installing and operating your product and keep it for the duration of the product's use. -
Page 4: Method Of Shipping, Handling And Transporting
P a g e METHOD OF SHIPPING, HANDLING AND TRANSPORTING ÜNMAK UKYP/YP series boilers are manufactured from thick sheet metal. Boilers are packed in one piece. 1. Boiler Group: The boiler is shipped with its insulation and outer jacket. Bunkers and engines are sent to the boiler as coupled. -
Page 5: Selection Of Installation Site
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e SELECTION OF INSTALLATION SITE The place where the boiler is installed must have sufficient free space for the installation, combustion and maintenance of the boiler. For service needs, the gear unit and the group to which the shaft is connected should be far enough from the wall that it can be easily removed. - Page 6 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e All electrical and water installations must be carried out by authorized installers, in accordance with all applicable legal and technical rules and approved by the relevant legal institutions. The fuels to be burned in the boiler should be kept at a distance of at least 800 mm from the boiler.
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Page 7: Safety Warnings
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e SAFETY WARNINGS The electrical installation of this product must be carried out by authorized personnel in accordance with the descriptions given in this manual and applicable local or national regulations. - Page 8 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e Overloading of fuel to the boiler should be avoided, and the suitability of the feeding – standby settings given in the user manual should also be checked. These settings, which express the working and stopping times of the reducer, are related to the chimney characteristics of the boiler (draft difference, etc.), ambient conditions, thermal comfort requirement of the space, insulation of the space, etc.
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Page 9: Electrical Installation Instructions
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e ELECTRICAL INSTALLATION INSTRUCTIONS ÜNMAK ÜKYP/YP series boilers are fed with 230 Volt mains voltage. A regulator should be used where the mains voltage is less than or greater than ten percent. The control panel must be connected to a wall panel with suitable grounding equipment, the distance between the boiler panel and this wall panel should not exceed 50 cm. - Page 10 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e Electrical Wiring Diagram...
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Page 11: Information About Combustion
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 10 INFORMATION ABOUT COMBUSTION In order to ensure correct combustion, as a general rule, the air supplied to the fuel should be at a certain rate. So the fan speed should be adjusted well. - Page 12 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 11 resistant to around 400 C. In order to obtain a better combustion and efficiency, all connections on the flue gas pipe must be sealed. The waste gas pipe should be connected to the chimney in the shortest way within the dimensions given in the diagram below.
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Page 13: Boiler Features
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 12 BOILER FEATURES 1. Control panel 5. Fuel reservoir (Hopper) 2. Combustion pot 6. Second pass smoke pipes 3. Fuel feeding auger 7. Third pass smoke pipes 4. - Page 14 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 13 6. Second Pass Smoke Pipes: It is the smoke path that allows the flame formed in the combustion pot to enter the back of the boiler after licking the inferno and hit the front cover. 7.
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Page 15: Rules For Heating Installation
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 14 RULES FOR HEATING INSTALLATION Recirculation pump: A pumped system with a pump of sufficient capacity is recommended. The capacity of the required pump is determined by taking into account the resistances that occur in the installation. - Page 16 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 15 Safety valve must be used in closed expansion tank heating systems. The required safety valve capacities in ÜNMAK solid fuel, automatic loading (stoker) boilers are given in the table below. It is beneficial to equip the system with a double and appropriate safety valve against the risks of calcification.
- Page 17 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 16 Installation diagram with closed expansion tank Systems with open expansion tanks: It is placed on the top of the system, that is, on the roof, and works open to the atmosphere with a level difference.
- Page 18 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 17 Warning about water level: After the system is first flooded, the minimum water level should be marked on the hydrometer. The water level should be checked daily, and when it falls below the minimum value, water should be added to the installation.
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Page 19: Control Panel And User Interface
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 18 CONTROL PANEL AND USER INTERFACE Buttons and Descriptions Used to turn the control panel on and ON/OFF button off. It is used to enter a new value to the device. - Page 20 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 19 It allows the boiler water temperature Sıcaklık Ayarı to stop when it reaches the set value. It is used to determine the time the fuel Fuel Supply goes into the burner.
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Page 21: Start-Up
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 20 START-UP The following steps should be followed for the boiler initial start-up: Check if there is a visible defect in the installation. If there is a problem, correct the problems by getting information from the "Information on Usage Errors"... - Page 22 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 21 TEMPERATURE SET will appear on the screen. You can press and hold the buttons until you reach the temperature you want to set. When it reaches the desired level, you can memorize it by pressing the ENTER button.
- Page 23 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 22 Gearbox On/Off and Manual Fuel Feed, Fuel Feed and Fuel Wait will not work. The boiler does not operate because the Gearbox On/Off and Fan On/Off buttons are not pressed in the adjacent display.
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Page 24: Fuel Feeding-Standby Settings
The table below can be used for the feeding and waiting settings to be used when operating with automatic feeding, which can be adjusted from the control panel of ÜNMAK UKYP/YP series boilers. The values given in the table according to capacities will vary according to values such as the degree of insulation in the environment heated by the boiler, chimney draft, thermal comfort demand of the space, fuel diameter, lower heating value. -
Page 25: Maintenance And Boiler Cleaning
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 24 MAINTENANCE AND BOILER CLEANING In order for your system to operate efficiently, regular maintenance by expert teams is required according to the manufacturer's instructions. Regular checks: ... -
Page 26: Information On Usage Errors
ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 25 INFORMATION ON USAGE ERRORS PROBLEM CAUSE REMEDY Clean it with the help of a rake. (the boiler must not burn) • Boiler heat transfer surfaces may be covered with soot and soot. - Page 27 Don't forget to restore your settings when the electricity comes back. ÜNLÜSOY YAPI MALZEMELERİ SANAYİ ve TİCARET LİMİTED ŞİRKETİ Pancar Organize Sanayi Bölgesi, 2. Etap No:2, Torbalı/IZMIR – TURKEY Tel: +90 444 35 32, Fax: +90 232 469 2412 www.unmak.com...
- Page 28 ÜKYP/YP Automatic Fuel Loading, Central System Heating Boiler Usage and Maintenance Manual P a g e | 27 ÜNLÜSOY YAPI MALZEMELERİ SANAYİ VE TİCARET LİMİTED ŞİRKETİ İzmir Pancar Organize Sanayi Bölgesi, 10. Cadde, No:2, Torbalı/IZMIR - TURKEY Tel: +90 444 35 32 www.unmak.com...
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