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GPH S KP
MULTIPURPOSE AIR-COOLED FOR OUTDOOR INSTALLATION
EQUIPPED WITH SCREW COMPRESSORS
Multiple instructions:
USER MANUAL
the instructions before
the unit

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Summary of Contents for Emicon GPH S KP

  • Page 1 USER MANUAL GPH S KP MULTIPURPOSE AIR-COOLED FOR OUTDOOR INSTALLATION EQUIPPED WITH SCREW COMPRESSORS Multiple instructions: the instructions before the unit...
  • Page 2: Declaration Of Conformity

    USER MANUAL GPH S Kp Declaration of conformity MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 3 ....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................6. USE ........................................................................................................................................................................... MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 4 ALARM ..................................6.6 CIRC ................................... 6.7 SERVICE ..............................................................................................7. UNIT MAINTENANCE ............................................................................................................................................................................................... 8. DECOMMISSIONING..................................................................................................................................................................................................................... MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 5: Preliminary Information

    1.1 Preliminary information these instructions. 1.2 Aim and content of the manual instructions. 1.3 How to store this manual user. 1.4 Manual Update 1.5 How to use this manual MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 6: Potential Risks

    USER MANUAL GPH S Kp 1.6 Potential Risks LOCATION OF POTENTIAL RISK METHOD OF INJURY PRECAUTIONS RISK Burns. unit enclosure Entire unit Entire unit MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 7: Action Required

    USER MANUAL GPH S Kp 1.7 General Description of Symbols Used BANNED WARNING ACTION REQUIRED MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 8: Electrical Hazard

    1.8 Safety symbols used GENERAL RISK ELECTRICAL HAZARD MOVING PARTS HOT SURFACES SHARP SURFACES EARTH CONNECTION READ AND UNDERSTAND THE INSTRUCTIONS RECOVER OR RECYCLE MATERIAL 1.9 Limitations and prohibited use MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 9 MAXIMALE TEMP.DES PRDJEKTES MAXIMALE TEMP.DES PRDJEKTES MAXIMUN TEMP DE PROJET MAXIMUN TEMP DE PROJET TARATURA ORGANO SICUREZZA SETTING OF SAFETY DEVISE MISE AU POINT DISPOSITIF DE SECURITè EINSTELLWERT ICHERHEITSELEMENT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 10 DO NOT SMOKE NO NAKED FLAMES MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 11 GPH S Kp CHEMICAL COMPOSITION OF PROPAN USED AS A REFRIGERANT: Sulfur 2.1.3 Persistence and degradation 2.1.4 Effects of discharges 2.1.5 Exposure controls and personal protection 2.1.6 Professional exposure limits MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 12 2.4 Procedures to be adopted in the event of accidental release of refrigerant 2.5 Main Toxicological Information Regarding the Type of refrigerant used 2.5.1 Inhalation 2.5.2 Contact with skin 2.5.3 Contact with eyes 2.5.4 Ingestion 2.6 First Aid Measures MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 13: Technical Characteristics

    GPH S Kp 3. TECHNICAL CHARACTERISTICS 3.1 Unit description 3.1.1 Structure 3.1.2 Compressor 3.1.3 Cold circuit exchanger 3.1.4 External exchanger coils 3.1.5 Cooling circuit 3.1.6 Axial fans 3.1.7 Electrical board MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 14 USER MANUAL GPH S Kp 3.1.8 Microprocessor 3.1.9 Refrigerant gas detection sensor 3.1.10 GPH S Kp Nomenclature GPH S 35 2 Kp GP: Multifunction units MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 15 GPH S Kp 3.3 Options Amperometer and voltmeter Axial fan diffuser Compressors inrush counter: Condensing coil protection grid: HiPro.web HMI.Pro RS 485 Serial interfac IHBAC Serial interface with BACNET protocol MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 16: Technical Data

    Cooling mode Input current Heating mode Input current Cooling during heating Input current Circuits Refrigerant data R290 Axial fans Input current Weights Dimensions Depth Sound data Power supply MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 17: Operational Limits

    USER MANUAL GPH S Kp 3.5 Operational limits MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 18 USER MANUAL GPH S Kp 3.6 Correction tables 3.6.1 Operation with glycol Glycol percentage IPCF WFCF PDCF -7.8 -33.8 1.33 MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 19: Sound Data

    3.6.3 Correction tables different Fouling factors Fouling factor 0.00005 0.0001 0.0002 CCCP IPCF CCCP = Cooling capacity correction factor IPCF = Input power correction factor 3.7 Sound data GPH S Kp Lp10 Mod. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 20: Installation

    When operating and maintaining the unit, use the following personal protective equipment listed below as required by law. Protective footwear. Eye protection. Protective gloves. Respiratory protection. Hearing protection. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 21: Transport And Handling

    USER MANUAL GPH S Kp 4.4 Inspection In Case of Damage 4.5 Transport and handling MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 22: Do Not Smoke

    USER MANUAL GPH S Kp DO NOT SMOKE 4.6 Storage 4.7 Lifting and handling MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 23: Location And Minimum Technical Clearances

    USER MANUAL GPH S Kp 4.8 Location and minimum technical clearances MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 24: Hydraulic Connections

    USER MANUAL GPH S Kp GPH S Kp 4.10 Threaded Connection Diameters GPH S Kp 4.11 Hydraulic connections • • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 25 USER MANUAL GPH S Kp °C °C MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 26 SS 316 SS 316 SS 316 = 300 ppm SS 316 SS 316 SS 316 =700 ppm SS 316 SS 316 =1000 ppm SS 316 > 1000 ppm MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 27 USER MANUAL GPH S Kp 4.13 User circuit minimum water content GPH S Kp 4.13.1 Prevention of risk of freezing of the utility exchanger MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 28: Filling The Hydraulic Circuit

    USER MANUAL GPH S Kp 4.14 Filling the hydraulic circuit • • • • • 4.15 Emptying the installation • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 29: Frost Protection

    USER MANUAL GPH S Kp FROST PROTECTION MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 30: Electric Data

    The use of the unit with a power supply with higher variations than those indicated will invalidate the warranty. GPH S Kp Power supply Control board Auxiliary circuit Fans power supply Line section PE section MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 31: Unit Start-Up

    USER MANUAL GPH S Kp 5. UNIT START UP 5.1 Preliminary checks 5.1.1 Before start-up • • • • • • • • • • • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 32 USER MANUAL GPH S Kp 5.1.2 Commissioning 5.1.3 Security Set-point Device R290 Differential Reset 5.1.4 Controls during unit operation • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 33 Note: If the red light located on the electrical panel door lights up, it may indicate: • Refrigerant leakage alarm 5.2.3 Resetting the sensor alarm and restoring unit operation Automatic reset Manual reset MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 34 USER MANUAL GPH S Kp Ambient air + R290 Ambient air Pressure Pressure Pressure hours. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 35: Safety Valves

    USER MANUAL GPH S Kp 5.3 Safety valves people. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 36: Description Of The Control Panel

    Free cooling is active (not available). Indicates that an alarm is active. Domestic hot water (not available). Economy function Indicates that the defrost is active. Unloading function (not available). MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 37: Key Function

    PROBES ALARM SERVICE CIRC Stand-by Stand-by 00:00 01/01/2014 Evaporator inlet temperature 12.0 °C Evaporator outlet temperature °C External air temp. (FC) °C San. water temperature PROBES ALARM SERVICE CIRC. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 38 Nero / Black Nero / Black Bianco / White Bianco / White Rosso / Red • • 5.6.2 Panel mounting connection diagram 5.6.3 Wall mounting connection diagram MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 39: Switch The Unit On

    6.1.1 Switch the unit on from the keyboard 6.1.2 Cooling mode Unit ON: Cooling Unit ON: Cooling 00:00 01/01/2014 Evaporator inlet temperature 12.0 °C Evaporator outlet temperature °C PROBES ALARM SERVICE CIRC. 6.1.3 Heating mode MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 40 Set point Stand-by Stand-by 00:00 01/01/2014 Energy saving Evaporator inlet temperature 12.0 °C Dynamic set Cooling 12.0 °C Evaporator outlet temperature °C PROBES ALARM SERVICE CIRC. ALARM EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 41 6.3.1 Adjustable parameters Function Adjustment limit Default value 6.4 PROBES key PROBES Stand-by Stand-by 00:00 01/01/2014 Evaporator inlet temperature 12.0 °C Evaporator outlet temperature °C PROBES ALARM SERVICE CIRC. MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 42: Alarm Key

    12.0 °C High pressure circuit 1 (pressostat) Evaporator outlet temperature °C PROBES ALARM SERVICE CIRC. RST ALL RESET EXIT • RESET • Password • Active RST ALL MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 43 PROBES ALARM SERVICE CIRC. Circuits status Circuits status Circuits status Circuits status Condenser fan Compressors status Unloading status Evaporating-condensing probe Evaporating pump status ALARM ENTER EXIT ALARM ENTER EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 44 255 % Circuit Circuit 2 2 ALARM EXIT ALARM EXIT Condenser fan Condenser fan Cond. Cond. fan 1 fan 1 Cond. Cond. fan fan 2 2 ALARM EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 45 USER MANUAL GPH S Kp 6.7 SERVICE key ENTER EXIT ENTER EXIT Press the SERVICE ENTER SET to select Press the EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 46 ALARM EXIT 1st level password (Pr1) 1st level password (Pr1) Password OK! Press ENTER to continue ALARM ENTER EXIT ENTER Code Meaning Code Meaning Set point Defrost MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 47 Parameter group selection Sd01 °C Sd02 10.0 °C Sd03 °C Sd04 20.0 °C Dynamic set point Dynamic set point ALARM ENTER EXIT ALARM EXIT Sd05 °C Sd06 -25.0 °C ALARM EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 48: Setting Date And Time

    Time band n°2 Time band n°2 Tuesday Tuesday 00:00 00:00 00:00 00:00 Disabled Disabled Disabled Disabled Time band n°3 Time band n°3 Wednesday Wednesday ALARM EXIT ALARM EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 49 Water pumps Hour Reset Reset Evaporator water pump Sanitary water pump ALARM RESET EXIT 6.7.5 Circuit maintenance ENTER. ENB/DIS Circuits Circuits Circuit 1 enabled Circuit 2 ALARM ENB/DIS EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 50: Alarm Log

    ENTER Defrosting status Defrosting status Circuito 1 Circuito 1 not active not active 45 : 0 Delay start time (mm:ss) Circuit 2 Circuit 2 ALARM ENTER EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 51 6.7.9 Eletrical heater ENTER. Heaters Heaters Liquid solenoid valves Liquid solenoid valves ALARM EXIT ENTER. I/O Status I/O Status Analog input Analog output Digital input Digital output ALARM ENTER EXIT MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 52: Emergency Stop

    Pannello di controllo Contrasto e backlight Selezione lingua Informazioni sul sistema ALARM ENTER EXIT 6.8 Acoustic signal silencing 6.9 Emergency Stop 6.9.1 Start after an emergency stop MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 53: Maintenance Of The Unit

    USER MANUAL GPH S Kp 7. MAINTENANCE OF THE UNIT 7.1 General warnings • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 54: Routine Maintenance

    USER MANUAL GPH S Kp 7.2 Drive access 7.3 Routine maintenance Sight Inspection CASE Pressure test Leak detection MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 55: Periodical Checks

    Check the state and function of the voltage-free contact "leakeage alarm" identi- fied with "U20-U21" in the terminals Perform the calibration procedure or the refrigerant leak sensor functional test (*) (*) Follow the section in the manual MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 56 USER MANUAL GPH S Kp 7.4.2 Condensing coils fans and cooling circuit Frequency Actions Once MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 57 USER MANUAL GPH S Kp 7.4.3 Compressor Frequency Actions Once 7.5.5 Periodic checks of the refrigerant gas detection sensor Visual check Functional check MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 58 USER MANUAL GPH S Kp MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 59 Unit Circuit 2 Circuit 2 Circuit 4 Circuit 4 PRESS ENTER Unit Powered Hours Unit Powered Hours total working hours: Reset Enabled Gas Detected Gas Detected RESET PRESS HOURS MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 60 USER MANUAL GPH S Kp 7.4.5 End of seasons 7.4.6 Unit OFF 7.5 Refrigerant circuit repair Therefore: • • • • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 61 USER MANUAL GPH S Kp 8. DECOMMISSIONING 8.1 Disconnect the unit • • • • • MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 62: Diagnosis And Troubleshooting

    9. DIAGNOSIS AND TROUBLESHOOTING Code Alarm Description Cause Solution da ACF1 a ACF15 AEFL AEUn b1 Cu b2 Cu b1 Eu b2 Eu da AP1 a AP10 sensor. AtE1 AtE2 MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 63 Code Alarm Description Cause Solution B1 HP circuit 1 B2 HP b1AC b2AC b1AH b2AH b1dF b2dF b1hP b2hP B1LP B2LP b1lP b2lP b1tF b2tF C1tr C2tr C3tr C4tr MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 64: Dimensional Drawing

    USER MANUAL GPH S Kp 10. DIMENSIONAL DRAWING GPH 352-402-452 S Kp MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 65 USER MANUAL GPH S Kp GPH 552-602 S Kp MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...
  • Page 66 USER MANUAL GPH S Kp MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English Rev.4 05-2024...
  • Page 67 USER MANUAL GPH S Kp MTEC.GPH S.GB-1 Operation and maintenance manual GPH S Kp series English...

Table of Contents