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Kverneland NG-H 101 F30 Operating Manual

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NG-H 101 F30
WARNING:
Cancer and birth defects - www.P65Warnings.ca.gov
Operating manual
Original operating manual
Edition
Date of printing
Language
From machine number
Model
Reference number
12.2022
12.2022
EN
ACPOHxx4326
A139756940

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  • Page 1 NG-H 101 F30 WARNING: Cancer and birth defects - www.P65Warnings.ca.gov Operating manual Original operating manual Edition 12.2022 Date of printing 12.2022 Language From machine number ACPOHxx4326 Model Reference number A139756940...

  • Page 2: Identification Of The Machine

    Kverneland and regularly updated information. Copyright by Kverneland Group Soest GmbH, Germany. Reproduction, transfer to other media, translation, or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted. All rights reserved. The contents of this operating manual are subject to...

  • Page 3: Table Of Contents

    Table of contents Table of contents Preliminary information ......Driving on the road ........Target group of this operating manual Safety Other applicable documents Transport position Symbols Preparations in the field ......Safety ............Work position For your safety Danger zone Warning signs Checks Lighting equipment –...

  • Page 4: Preliminary Information

    Preliminary information Preliminary information WARNING Simplified depiction to enable better understanding To enable better understanding, illustrations of the machine are shown in the operating manual without—or with open—safety equip- ment. Observe the safety information and instructions in the oper- ating manual. Serious or fatal injury can result Target group of this This operating manual is intended for trained farmers and individuals who are otherwise qualified to perform agricultural activities and who...

  • Page 5: Symbols

    Preliminary information Symbols In order to make this manual clear and easy to read, we have used various symbols. They are explained below: • A bullet point accompanies each item in a list  A triangle indicates operating functions which must be performed →...

  • Page 6: Safety First

    Preliminary information California Proposition 65 WARNING The exhaust gases, some of their constituent parts and specific components of the implement contain or release chemical substances that are known to the State of California to cause cancer, birth defects, or other reproductive harm. SAFETY FIRST This symbol, which is usually used in the industry for a safety warning, is used in this operating manual and on safety signs on the...

  • Page 7: For Your Safety

    Safety For your safety This chapter contains general safety instructions. Each chapter of the Safety operating manual contains additional specific safety instructions, which are not described here. Observe the safety instructions: • In the interest of your own safety • In the interest of the safety of others •...
  • Page 8 Safety...
  • Page 9 Safety Structure The structure of the warning signs follows a consistent pattern: WARNING Signal word: caution, warning or risk The signal word provides information about the severity of a possible injury if the content of the warning sign is not observed. Pictograms: Pictograms depict the danger that a warning sign warns against or what is to be observed.
  • Page 10 Safety Meaning Stand clear of moving parts Risk due to rotating parts. Keep hands and feet a safe distance away. Risk from ejected objects During operation, the implement can pick up objects, e.g. stones, and then eject them again. Maintain a safe distance. It is strictly forbidden to climb on the implement or to ride on it Risk of cutting and entrapment due to moving parts and risk of falling.
  • Page 11 Safety Do not remove the protective devices The protective devices must not be removed or bypassed. Check all protective devices before starting the machine. Unprotected machine components can cause severe or fatal accidents. Clevis Only lift the machine at the marked positions and using lifting devices or secure it to a van.

  • Page 12: Lighting Equipment - Usa

    Safety Lighting equipment – The machine has signaling devices, signs and stickers on it to provide safety during travel on public roads. The signaling devices must be functional at all times. The signs and stickers must not be removed. Illegible or missing stickers must be replaced. You can order new stickers from your dealer as spare parts.

  • Page 13: Definitions

    Safety Definitions For all direction information, the direction of travel is the starting direction: upwards forwards to the right to the left backwards downwards Who is authorized to Only qualified personnel Only qualified persons who have been informed of the dangers operate the machine? associated with handling the machine are permitted to operate, service, or repair the machine.
  • Page 14 Safety .Instructions in the event of fault In the event of a malfunction, you must immediately do the following:  Shut down the machine  Stop and secure the machine  Remedy faults immediately if you are qualified or  Commission an authorized dealer Operation of a faulty machine can lead to accidents or damage.
  • Page 15 Safety Riding/transporting prohibited Persons or objects must never be transported on the machine. Carrying passengers—especially children—on the machine is potentially fatal and is prohibited. Serious or fatal injury can result. Distance from suspended and unsecured loads Never work under suspended loads. Maintain a sufficient distance from suspended and unsecured loads.

  • Page 16: Coupling

    Safety Coupling Increased risk of injury Coupling the machine to the tractor creates an increased risk of injury. Therefore: • Secure the tractor against rolling away • The tractor and machine categories must be the same • Never stand between the tractor and the machine during coupling •...

  • Page 17: Hydraulics

    Safety Hydraulics Only connect the hydraulics when depressurized Only connect the hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is depressurized. A hydraulic system under pressure can trigger unpredictable movements of the machine. High pressures in the hydraulic system The hydraulic system is under high pressure.

  • Page 18: Calculation Of The Axle Loads

    Safety Calculation of the axle Observe the total weight, axle loads, tire load-bearing capacity, and minimum added weight. loads The machine's front or rear attachment must not exceed the tractor's permissible total weight, its permissible axle load or its tire load- bearing capacity.
  • Page 19 Safety Calculation You can calculate the values using the formulas. Ballast with front weights Ballast with front weights for rear-mounted machines: × × × × – ------------------------------------------------------------------------------------------ - Front ballast in kg = Ballast with rear weights Ballast with rear weights for front-mounted machines: ×...

  • Page 20: Road Transport

    Safety Road transport Ensure that the condition of the machine conforms to traffic reg- ulations The machine must conform to current road traffic regulations if you intend to drive with it on public roads. This includes, for example: • Lighting, warning and protective devices must be fitted •...

  • Page 21: Putting The Machine Into Operation

    Safety Take altered driving and braking performance into account Driving and braking performance are altered when the machine is attached to the tractor. Take the width and balancing weight of the machine into consideration, especially when cornering. A driving style not adapted to conditions can cause accidents.
  • Page 22 Safety Working during a storm Never work on the machine outdoors during a storm. This poses the risk of being struck by lightning. Check the immediate vicinity Before driving off, folding out, and operating the machine, check its immediate vicinity. Ensure sufficient visibility. Do not begin work until the immediate vicinity is cleared of any persons or objects.

  • Page 23: Uncoupling

    Safety Uncoupling Increased risk of injury Uncoupling the machine creates an increased risk of injury. Therefore: • Secure the tractor against rolling away • Never stand between the tractor and the machine during uncou- pling • Actuate the three-point linkage system slowly and carefully •...

  • Page 24: Further Regulations

    Safety Turn off the power supply Prior to carrying out work on the electrical system, disconnect the system from the power supply. Systems being supplied with electrical power can cause damage to equipment and personal injury. Replacing hydraulic hoses Replace hydraulic hoses every six years. Hydraulic hoses can age without any externally visible signs.

  • Page 25: Getting To Know The Machine

    Getting to know the machine This chapter contains general information on your machine and Getting to know the machine information on: • Range of application • Proper use • Characteristics • Component designations • Technical data Proper use The machine is used for breaking up the soil and preparing for seeding.

  • Page 26: Characteristics

    Getting to know the machine Characteristics Perfected design Robust material combined with an optimized construction, flexible modular design, and favorable center of gravity all make this efficient and precision machine a reliable and sturdy work implement. Tine Depending on the field conditions, standard tines or tines with an active angle can be selected.

  • Page 27: Component Designations

    Getting to know the machine Component designa- tions Rear guard plate Control panel [+] Gearbox on the side Main gearbox Trough section Packer roller Leveling bar [+] Track marker [+] Side plate Depth setting Top link connection Track eradicator [+] Lower link connection Tine Tine support...

  • Page 28: Technical Data, Metric

    Getting to know the machine Technical data, metric General NG-H 101 F30 4.00 m 4.50 m 5.00 m 6.00 m Height [m] In work position 1.50 In transport position 2.15 2.35 2.60 3.15 Width [m] Machine in transport position 2.90 Machine in work position 4.20...
  • Page 29 Getting to know the machine NG-H 101 F30 4.00 m 4.50 m 5.00 m 6.00 m Tine Number of tine supports Number of standard tines Number of standard tines with carbide coating Number of tines with active angle Number of tines with active angle and carbide coating...

  • Page 30: M 4.50 M 5.00 M 6.00 M

    Getting to know the machine NG-H 101 F30 4.00 m 4.50 m 5.00 m 6.00 m Electronic control system and electro-hydraulics Power supply [V] Fuse [A] Protection class IP64 Terminal → Operating manual for the terminal Power consumption of various electrical consumers...

  • Page 31: Technical Data, Imperial

    Getting to know the machine Technical data, imperial General NG-H 101 F30 13.12 ft 14.76 ft 16.40 ft 19.69 ft Height [ft] In work position 4.92 In transport position 7.05 7.71 8.53 10.33 Width [ft] Machine in transport position 9.51 Machine in work position 13.78...
  • Page 32 Getting to know the machine NG-H 101 F30 13.12 ft 14.76 ft 16.40 ft 19.69 ft Tine Number of tine supports Number of standard tines Number of standard tines with carbide coating Number of tines with active angle Number of tines with active angle and carbide coating Tine dimensions [in] 0.59 x 12.4...
  • Page 33 Getting to know the machine NG-H 101 F30 13.12 ft 14.76 ft 16.40 ft 19.69 ft Electronic control system and electro-hydraulics Power supply [V] Fuse [A] Protection class IP64 Terminal → Operating manual for the terminal Power consumption of various electrical consumers...
  • Page 34 Getting to know the machine Tine shapes The power harrow can be equipped with different tines suitable for different soil conditions in order to fragment the farmland soil. Tine shape Range of application Preferably on already cultivated Standard tines surfaces Preferably on already cultivated Standard tines with carbide surfaces and soils with higher...
  • Page 35 Getting to know the machine Packer rollers The packer roller guides the power harrow to a constant working depth and ensures that the soil is re-compacted. Some packer roller models are also used to further comminute the soil that has already been cultivated.
  • Page 36 Getting to know the machine Toothed packer roller Soil types slightly sandy medium loam heavy Soil preparation with the plow Reduced soil preparation Notes The scrapers can be adjusted individually and centrally. As an option, scrapers with a tungsten-carbide coating are also available.
  • Page 37 Getting to know the machine Actipack roller Soil types slightly sandy medium loam heavy Soil preparation with the plow Reduced soil preparation Notes The Actipack roller is suitable for medium and loamy, damp and sticky soils The degree of soil comminution can be set at the top of the Actipack roller.

  • Page 38: Three-Point Linkage

    Getting to know the machine Three-point linkage The power harrow is connected to the tractor via a three-point linkage. Top link connection The top link connection is implemented in CAT 3. CAT 3 Lower link connection The lower link connection is implemented in CAT 3. CAT 3...
  • Page 39 Getting to know the machine Seeding machine linkage Various special connections to the mechanical and hydraulic lifts are available to attach a seeding machine to the power harrow: • Hydrolift • Attaching a coulter bar Track eradicator The track eradicators break up the soil that was compacted by the tractor tires.

  • Page 40: Delivery And Assembly

    Delivery and assembly Scope of delivery The machine is fully assembled on delivery. If parts of the machine Delivery and assembly have not been assembled, please contact your dealer. Do not assemble the machine yourself Do not do assembly work yourself because prerequisites for an orderly condition of the machine are : •...

  • Page 41: Attaching The Machine

    Attaching the machine Connecting Attaching the machine WARNING Risk of injury through crushing Coupling the machine to the tractor creates an increased risk of in- jury. Therefore: • Check the tractor and machine categories. The categories must match. • Secure the tractor against rolling away •...
  • Page 42 Attaching the machine If the requirements have not been met: Do not assemble the machine yourself Do not do assembly work yourself because prerequisites for an orderly condition of the machine are : • Observance of a sequence of work steps •...
  • Page 43 Attaching the machine Three-point linkage The power harrow is connected to the tractor via a three-point linkage. To ensure that the connections for your tractor fit, you will generally need to fit balls to the pins in the lower link connections and the top link connection.
  • Page 44 Attaching the machine Top link connection The top link connection is implemented in CAT 3. CAT 3 Top link connection CAT 3 Bolt diameter [mm (in)] 31.75 (1.25)  Attach the top link. Use a split pin to secure the pin ...

  • Page 45: Connecting

    Attaching the machine WARNING Increased risk of injury Connecting the drive shaft creates an increased risk of injury. Therefore: • Install only the drive shaft supplied or one of an identical type • When attaching it ensure that the drive shaft locks engage se- curely •...

  • Page 46: Hydraulic System

    Hydraulic system Hydraulic system WARNING Only connect the hydraulics when depressurized Only connect the hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is depressurized. A hydraulic system under pressure can trigger unpredictable move- ments of the machine and cause injuries. Check hydraulic hoses and hydraulic couplings Before making connections, check all hydraulic hoses for damage.

  • Page 47: Familiarizing Yourself With The Hydraulic System

    Hydraulic system Familiarizing yourself The machine must be connected to the tractor's hydraulic system. with the hydraulic The hydraulic hoses are color-coded so that you can assign the system functions to the individual hydraulic hoses more easily. Packer roller Hydraulic fan Coulter bar lifting Coulter pressure Drive wheel...
  • Page 48 Hydraulic system Standard hydraulic system In the standard hydraulic system, any hydraulic function is directly connected to a control unit of the tractor. The hydraulic lines are color-coded. Assign the various hydraulic functions of the power harrow to the control units of the tractor in such a way that you can operate the machine comfortably during use.
  • Page 49 Hydraulic system Activating the floating position The side sections of the power harrow can move independently from each other in the floating position and thus better adapt to the soil structure.  Turn the ball valve into the open position and activate the floating position ...
  • Page 50 Hydraulic system Hydraulic system with In a hydraulic system with a control panel, all hydraulic functions are supplied using a control unit of the tractor. A downstream electrohy- control panel [+] draulic control block supplies the various functions with hydraulic oil. The functions can be selected on the control panel.
  • Page 51 Hydraulic system  Activate the >Fold power harrow< function using the toggle switch >B<  Move the control valve on the tractor in the corresponding direction to fold or fold out the power harrow Actuate folding once more before folding out. The safety latches are then released and unlock safely when folding out.
  • Page 52 Hydraulic system Hydraulic system with In a hydraulic system with a control panel and load sensing valve, all hydraulic functions are supplied with hydraulic oil according to control panel and load demand using a control unit of the tractor. A downstream electrohy- sensing valve [+] draulic control block supplies the various functions with hydraulic oil.
  • Page 53 Hydraulic system  Perform the >Fold power harrow< function using the toggle switch >B< for folding and folding out the power harrow  Reset the toggle switch to the neutral position Actuate folding once more before folding out. The safety latches are then released and unlock safely when folding out.

  • Page 54: Working With The Hydraulics

    Hydraulic system  If the hydraulic hoses to the tractor are equipped with ball valves, open all of these Closed Open Working with the hydraulics WARNING Check hydraulic connections Prior to operation, carefully check the hydraulic hose connections and the hoses themselves. Hot hydraulic fluid under pressure can squirt from insufficiently tightened or damaged hydraulic hoses, resulting in serious injury.
  • Page 55 Hydraulic system Folding the track markers The track markers are actuated by one of the three hydraulic systems: • Standard hydraulic system • Hydraulic system with control panel • Hydraulic system with control panel and load sensing valve The two track markers are activated in alternation by an electrohy- draulic control block.

  • Page 56: Seeding Machine Linkage

    Seeding machine linkage Various special connections to the mechanical and hydraulic lifts are Seeding machine linkage available to attach a seeding machine to the power harrow: • Hydrolift • Arrester hooks for the coulter bar Requirements • The power harrow is attached to the tractor •...
  • Page 57 Seeding machine linkage Hydrolift [+] The Hydrolift can transfer lifting forces of up to 5511 lbs.  Connect the hydraulic line of the Hydrolift to the tractor  Lower the Hydrolift completely  Adjust the lower link connections to the dimensions of the seeding machine ...

  • Page 58: Preparation Work

    Preparation work Preparation work WARNING Only connect the hydraulics when depressurized Only connect the hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is depressurized. A hydraulic system under pressure can trigger unpredictable move- ments of the machine and cause injuries. Check hydraulic hoses and hydraulic couplings Before making connections, check all hydraulic hoses for damage.

  • Page 59: Folding In Or Out

    Preparation work Folding in or out Folding and folding out only with the PTO deactivated and not braked The machine may be folded and folded out only if the PTO of the tractor is deactivated and not braked. It must be possible to rotate the PTO from the side of the implement.

  • Page 60: Rotor Speed

    The rotor's revolving speed is modified within the gearboxes on the two side sections of the power harrow. Rotor speed [rpm] Model Input shaft Layshaft with tractor PTO speed NG-H 101 F30 of 1000 rpm Z=23 Z=33 4.0 m (13.1 ft) 4.5 m (14.8 ft) Z=24 [+] Z=32 [+] 5.0 m (16.4 ft)
  • Page 61 Preparation work  Clean the trough, gearbox and surrounding area thoroughly  Park the machine on an even, horizontal surface, so that it is standing horizontally  Switch off the tractor and secure it against rolling away  Position an oil collection tray under the oil drain plug Oil level indicator ...
  • Page 62 Preparation work Identical speed settings in both gear-boxes Do not use different speeds in the two gear-boxes. Non-compliance can result in severe damage to the machine. After replacing the gear wheels in the gearbox, pay particular attention to hot machine components and hot oil during operation. Check the oil level in the gearbox in these cases.

  • Page 63: Working Depth

    Preparation work Working depth The working depth of the power harrow is set by limiting the movement of the packer roller in relation to the power harrow. The position of the side plates and leveling bar must be adapted to the selected working depth of the power harrow.

  • Page 64: Side Plates

    Preparation work Side plates The side plates limit the working width of the power harrow on both sides. They must be adjusted so that a wall of earth is not created at the sides of the power harrow. The position of the extensions depends on the working depth of the power harrow.

  • Page 65: Track Eradicator In The Center

    Preparation work Track eradicator in the The track eradicator in the center of the machine loosens the ground that cannot be reached by the tines of the power harrow. The track center eradicator is attached to the transverse beam of the main frame. The working depth of the track eradicator must correspond to the working depth of the tines.

  • Page 66: Leveling Element In The Center

    Preparation work Leveling element in the The leveling element in the center of the machine levels the soil between the two packer rollers. center It is adjusted in such a way that the same level is reached after driving over the terrain with the packer rollers. For this process, the lower clamp is set based on the soil type.

  • Page 67: Leveling Bar [+]

    Preparation work Leveling bar [+] The leveling bar levels the ground behind the rotors. The set height of the leveling bar also influences how long the soil remains in the power harrow and thus the intensity of the processing. Requirement: •...
  • Page 68 Preparation work  Select a matching hole for the desired height of the leveling bar Holes 1 to 3 Great height Holes 4 to 7 Medium height Holes 8 to 10 Low height  Adjust the setting identically on the other side of the machine ...

  • Page 69: Track Eradicator [+]

    Preparation work Track eradicator [+] The track eradicators are used to loosen the soil that has been compacted by the tractor wheels. The track eradicators are attached to two equalizer bars, which are bolted onto the frame of the power harrow.
  • Page 70 Preparation work Track eradicators with shear bolt [+]  Release the lock nut  Lift the track eradicator slightly at the handle Handle  Unscrew the screw until the track eradicator can be adjusted  Set the track eradicator to the desired working depth Screw and lock ...

  • Page 71: Actipack Roller [+]

    Preparation work Actipack roller [+] Actipack rollers are equipped with knives that enable intensive cultivation of the soil. Between the rollers, there are scrapers which remove soil deposits from the rollers. Both the knives and the scrapers are mounted on a corresponding frame.
  • Page 72 Preparation work Setting of the working Requirement: • The machine is lifted by about 20 cm (7.88 in) depth • Tractor PTO is deactivated • All driven components are stationary • Tractor engine is switched off • Tractor is secured against rolling away and being restarted without authorization ...

  • Page 73: Cracker Packer Roller [+]

    Preparation work Cracker packer roller Cracker packer rollers are equipped with knives that enable intensive cultivation of the soil. Between the rollers, there are scrapers which remove soil deposits from the rollers. Both the knives and the scrapers are mounted on a corresponding frame.
  • Page 74 Preparation work Setting of the working Requirement: • The machine is lifted depth • Tractor PTO is deactivated • All driven components are stationary • Tractor engine is switched off • Tractor is secured against rolling away and being restarted without authorization ...

  • Page 75: Track Marker [+]

    Preparation work Track marker [+] The power harrow can be optionally equipped with track markers for simultaneous use with a seeding machine. During the forward pass, the track markers mark a path in the seed bed for the return pass. To enable this, set the track markers as follows: •...
  • Page 76 Preparation work Setting to tractor center You will need the following information: • Row spacing of the seeding machine (= distance between coulters) • Working width of the seeding machine  Move the machine to its work position  Lower the track markers Calculation Length of the track markers for tractor center = Row spacing + working width...

  • Page 77: Inclination Angle

    Preparation work Settings Measure out the calculated track marker length on the ground, never directly on the track marker arm. That would introduce inaccuracies. On the machine, the track marker is far removed from the coulter. To determine the correct length of the track marker, it is advisable to lay in place, e.g., a batten in the extension of the coulter and thereby determine the measuring point at the height of the track marker.

  • Page 78: Driving On The Road

    Driving on the road Safety Before transporting the machine on public roads, read the following Driving on the road safety information. Compliance with safety instructions will prevent accidents. General Ensure that the condition of the machine conforms to traffic regulations The machine must conform to current road traffic regulations if you intend to drive with it on public roads.

  • Page 79: Before Road Transport

    Driving on the road Before road transport WARNING Remove soiling Remove crop residue, stones and large clumps of earth. During road transport, these foreign bodies can fall off the machine and cause accidents. Switch off the electronic control system Prior to road transport, you must switch off the electronic control system.
  • Page 80 Driving on the road WARNING Observe transport width Observe permissible transport widths and, if necessary, fold the machine into the transport position and lock it securely, install lighting equipment, alarms, and protective devices. The driver and owner of the vehicle are liable if road traffic regulations are not observed.

  • Page 81: Transport Position

    Driving on the road Transport position If the machine is in the work position, the machine must be lifted and folded in to the transport position. Ball valve Depending on the version, ball valves are provided on the hydraulic lines. ...
  • Page 82 Driving on the road Folding the power harrow WARNING No persons in the hazard area 1.00 m No persons—in particular, no children—and no animals or any ob- 3.28 ft jects may remain in the hazard area during the folding/folding out process.
  • Page 83 Driving on the road Road transport WARNING Only drive with an empty seed hopper Road transport should only be undertaken with an empty seed hopper. A seed hopper which is not empty influences the driving perfor- mance of the machine and can cause accidents when driving on roads.

  • Page 84: Preparations In The Field

    Preparations in the field Work position The following applies when performing all operations: Preparations in the field  Secure the machine  Lower the machine to its work position  Make settings as desired Ball valve Depending on the version, ball valves are provided on the hydraulic lines.
  • Page 85 Preparations in the field Folding out the track Fold out the track markers if present. markers [+] WARNING No persons in the hazard area No persons—in particular, no children—and no animals or any ob- jects may remain in the hazard area during the folding/folding out process.

  • Page 86: Danger Zone

    Preparations in the field Danger zone WARNING Check the hazard area Check the danger zone before driving off, swiveling out, and operating the machine. Ensure sufficient visibility. Do not drive off until the hazard area is cleared of any persons, especially children, but also of animals or objects.
  • Page 87 Preparations in the field Only work in the direction of travel The machine must only be in the work position when facing in the direction of travel. The machine must be lifted when reversing. If the machine remains in the work position when reversing, this can cause significant damage to the machine.

  • Page 88: Checks

    Preparations in the field Checks Carry out the inspection using the checklist: Before starting work  Sufficient gearbox grease is available  The gearbox oil level has been checked  All lubrication points have been lubricated in accordance with the maintenance regulations ...

  • Page 89: Test Drive

    Preparations in the field Test drive WARNING Riding on the machine is strictly prohibited Never transport persons or objects on the machine. Riding on the machine is life-threatening and strictly prohibited. Check hazard area No persons, animals or any objects may remain in the hazard area when folding in or folding out during the journey.
  • Page 90 Preparations in the field Performing the test drive  First perform a test drive in the work position at the working speed (10 – 12 km/h)  Adjust the working depth and the soil preparation tools if necessary First perform the test drive over a typical section of the field without sowing.

  • Page 91: Operation

    Operation Operation WARNING Do not remove the protective devices The protective devices must not be removed or bypassed. Check all protective devices before starting the machine. Unprotected machine components can cause severe or fatal acci- dents. Riding on the machine is strictly prohibited Never transport persons or objects on the machine.

  • Page 92: Work Position And Cultivation

    Operation Work position and  Fold out the machine  Begin soil tilling cultivation Working speed During soil tilling, monitor the working speed. The possible working speed within the range of 1 – 15 km/h depends on the desired comminution of the soil. Switching on the power In the field, switch the power harrow on as follows: harrow...

  • Page 93: Operating Faults

    Operation Operating faults The tools are designed to prevent clogging or blocking. It is therefore extremely rare for a fault to occur. Clogging In case of a blockage, the engine speed steadily decreases and the quality of the work result drops. At the first sign of clogging ...

  • Page 94: Turning

    Operation Vibrations and unusual If unusual noises or vibrations occur while working, stop the machine immediately and remedy the causes. noises Observe the safety instructions on the previous pages or, if relevant, contact an authorized dealer. Turning The machine is lifted before the turning procedure. Deactivate the PTO before lifting the machine Before lifting the machine, always switch off the tractor's PTO.

  • Page 95: Inspection Tasks During Soil Tilling

    Operation Inspection tasks during During soil tilling, use the check list to examine the following: soil tilling  Does the PTO speed remain constant during soil tilling? Periodically climb down and check the following:  Degree of soil comminution  Working depth for the power harrow ...

  • Page 96: Cleaning And Care

    Cleaning and care Cleaning Cleaning can be performed using, e.g., a pressure washer. Cleaning and care Do not direct the water jet at the bearings Clean the bearings in such a way that the water jet does not directly hit the bearings. The ingress of water shortens the service life of the bearings.

  • Page 97: Parking And Storage

    Parking and storage Parking and securing Parking and storage the machine WARNING Increased risk of injury Uncoupling the machine creates an increased risk of injury. • Make sure the machine is lowered onto a level and stable surface. • Use supporting legs to stabilize the machine. Non-compliance can result in serious or fatal accidents.
  • Page 98 Parking and storage Uncoupling the seeding Some preparation is required if the seeding machine is to be uncoupled from the power harrow. The use of struts may be required, machine depending on the seeding machine. → Operating manual of the seeding machine Hydrolift ...

  • Page 99: Storing The Machine

    Parking and storage Storing the machine After cleaning, the machine should be stored in the transport position in a dry location and on a level and stable surface. → Section »Securing the machine«, page 100...

  • Page 100: Maintenance

    Maintenance For your safety Maintenance Special safety information WARNING Requirements for maintenance work Only perform the maintenance work if you have the required expert knowledge and suitable tools. Insufficient technical knowledge or the use of unsuitable tools can cause accidents. Protect the machine against accidental activation Only carry out repair and maintenance work and only rectify faults on the coupled machine if:...

  • Page 101: General Information

    Maintenance Protective measures when Additives in oils and lubricants may have adverse health effects. Since the hazardous material code does not require any special identifi- handling oils or lubricants cation, please always observe the following: WARNING Avoid skin contact Prevent skin contact with oils and lubricants. Contact can result in skin damage.
  • Page 102 Maintenance Fundamentals The following table contains a brief explanation of the most important terms used for maintenance. Tasks Model • Apply grease to sliding surfaces with a Greasing brush • Unless otherwise specified, one to two pumps with a grease gun are generally Lubrication sufficient •...

  • Page 103: Screw Connections

    Maintenance Screw connections Re-tightening the bolts All bolts must be retightened: • After the first operating hours • Depending on the frequency of use • But at least once per season Tightening torques, general WARNING Use the correct screw tightening torque Tighten the screws and nuts with the specified tightening torques.

  • Page 104: Securing The Machine

    Maintenance Securing the machine Before any tasks are carried out directly on the machine, by you or by other persons, you must secure the machine. WARNING Hazard due to the machine being unsecured An unsecured machine can cause hazards which are not immediately obvious.

  • Page 105: Maintenance Intervals

    Maintenance Maintenance intervals The specifications relate to an average usage of the machine in normal working conditions. For heavy use, e.g. in contract work, or in extreme operating conditions, such as heavy dust generation, the maintenance intervals are shorter. Interval What to do General •...
  • Page 106 Maintenance Packer roller • • • • • Storage of the roller • • • • • Storage of the rocker arm • • • • • • Scraper Accessories • • • • • Track eradicator • • • •...

  • Page 107: Lubricating The Bearings

    Maintenance Lubricating the The bearings must be lubricated regularly. Only use one or two strokes from the grease gun: bearings • According to the maintenance chart • After heavy use • But at least once a season Do not lubricate maintenance-free bearings. Overview of lubrication points S = lubrication point...

  • Page 108: Lower Link Connection

    Maintenance Folding There are two lubrication points at the folding pivot points on either side of the machine. Every 50 hours of operation  Lubricate the lubrication points S = lubrication point There are two lubrication points at the hydraulic cylinders of the folding mechanism on either side of the machine.
  • Page 109 Maintenance Track marker [+] There are two lubrication points at the track markers on either side of the machine. Every 50 hours of operation  Lubricate the lubrication points S = lubrication point Hydrolift [+] There are four lubrication points on the Hydrolift. Every 50 hours of operation ...

  • Page 110: Drive Shafts

    Maintenance Drive shafts The power harrow has three drive shafts: • A main drive shaft from the tractor to the main gearbox Main drive shaft • Two secondary drive shafts between the main gearbox and the gearboxes on the side sections Various maintenance work must be performed at various intervals for the drive shafts.
  • Page 111 Maintenance Install the secondary drive shafts in their prescribed positions If the secondary drive shafts are removed, they must be reinstalled in their prescribed positions. Failure to observe this instruction will result in increased wear or even damage to the machine. Installing the secondary drive shafts in the prescribed positions If the secondary drive shafts are removed, they must be reinstalled...
  • Page 112 Maintenance Gearbox Gearbox oil specifications Only use the oils specified in the table. Gearbox Oil type Quantity Main gearbox Synthetic oil 4.0 l ISO VG 320 Gearboxes on the side 2 x 12.0 l DIN 51502 PGLP sections Fill level Main gearbox Daily WARNING...
  • Page 113 Maintenance Gearboxes on the side sections Daily WARNING Risk of burning Do not perform any work on a gearbox still hot from operation. Wait until the components and the oil have cooled down. Non-compliance can result in serious injury.  Fold out the machine into the work position ...
  • Page 114 Maintenance Oil change Main gearbox After 200 operating hours or once per WARNING season Risk of burning Do not perform any work on a gearbox still hot from operation. Wait until the components and the oil have cooled down. Non-compliance can result in serious injury. ...
  • Page 115 Maintenance Gearboxes on the side sections After 200 operating hours or once per WARNING season Risk of burning Do not perform any work on a gearbox still hot from operation. Wait until the components and the oil have cooled down. Non-compliance can result in serious injury.
  • Page 116 Maintenance Trough Gearbox grease specifications Only use the grease types specified in the table. Model Grease type Quantity 4.00 m 2 x 14.0 kg Lithium grease 4.50 m 2 x 15.75 kg SAE 140 EP NLGI00 G00K DIN 51826 5.00 m 2 x 17.5 kg 6.00 m 2 x 21.0 kg...

  • Page 117: Other Lubrication Points

    Maintenance Other lubrication points Generally: • In addition to the lubrication points shown in this operating manual, your machine may have other lubrication points • As a rule, lubrication points are located at pivots or bearings. Therefore, check the entire machine for any such lubrication points.

  • Page 118: Bolted Connections To The Tractor

    Maintenance Bolted connections to You must check all the bolts and the holes for them in the bolted connection to the tractor. the tractor • The measurements must be within the specified range • Worn parts must be replaced Once per season Metric CAT 2N / CAT 2 CAT 3N / CAT 3...

  • Page 119: Tine

    Maintenance Tine The tines can be used until they are worn down to half their original length. Tines with a residual length of 150 mm can only be used for work with very low working depths, as they are shortened by half. WARNING Propping up the machine Do not perform any work below the power harrow without...

  • Page 120: Packer Rollers

    Maintenance Packer rollers WARNING Propping up the machine Do not perform any work below the power harrow without the power harrow being supported against falling. If these instructions are ignored, serious or fatal injuries may occur. Toothed packer roller During work, the scrapers continuously remove the soil that collects on the rollers and thus prevent deposits.
  • Page 121 Maintenance Replacing the scrapers The scrapers on the toothed packer roller are symmetrical. Therefore, the scrapers on the knife carrier can be rotated if one of the sides In case of wear becomes worn.  Remove the nuts on each individual scraper and remove the Scraper scraper Knife carrier...
  • Page 122 Maintenance Flexline roller During work, the scrapers continuously remove the soil that collects on the rollers and thus prevent deposits. The scrapers wear down over time. Setting the scrapers After 50 operating hours  Release the nuts on each individual scraper and push the scrapes Scraper up against the roller Knife carrier...
  • Page 123 Maintenance Replacing the scrapers The scrapers on the toothed packer roller are symmetrical. Therefore, the scrapers on the knife carrier can be rotated if one of the sides In case of wear becomes worn.  Remove the nuts on each individual scraper and remove the Scraper scraper Knife carrier...
  • Page 124 Maintenance Actipack roller The scrapers must not touch the roller. An inadequate distance will increase the wear. However, if the distance is too large, correct cleaning of the roller will be prevented, resulting in soil deposits. The recommended distance is 10 mm (0.394 in). Setting the scrapers ...
  • Page 125 Maintenance Replacing the knives  Lift the machine  Use suitable equipment to secure the machine against accidental In case of wear lowering or dropping  Switch off the tractor and secure it against rolling away  Remove the bolt Bolt ...
  • Page 126 Maintenance Cracker packer roller During work, the scrapers continuously remove the soil that collects on the rollers and thus prevent deposits. The knives continuously comminute the soil The scrapers and knives wear down over time. Replacing the knives Make the same adjustment on both sides of the machine In case of wear ...

  • Page 127: Track Eradicator

    Maintenance Track eradicator WARNING Propping up the machine Do not perform any work below the power harrow without the power harrow being supported against falling. If these instructions are ignored, serious or fatal injuries may occur. Turn or replace the coulter During work, the track eradicators are continuously pulled through the soil, with the result that they wear down over time.

  • Page 128: Leveling Element In The Center

    Maintenance Leveling element in the The leveling element in the center of the machine levels the soil between the two packer rollers. center It is adjusted in such a way that the same level is reached after driving over the terrain with the packer rollers. Setting the rubber components ...
  • Page 129 Maintenance  Loosen the bolts and nuts at the lower clamp near the worn-out rubber components so that the lower clamp can be removed  Attach the lower clamp to the new rubber components Lower clamp Bolts and nuts The lower clamp is set vertically on the rubber components according to the following guide values: Light soils In the upper range...

  • Page 130: Replacing Hydraulic Hoses

    Maintenance Hydraulic hoses Hydraulic hoses can age without any externally visible signs. In accordance with international regulations, the hydraulic hoses must be replaced every 6 years. The hydraulic hoses have codes both on the hose and on the swaging Date 1 which provides the production date of the hydraulic hose.

  • Page 131: Eliminating Faults

    Eliminating faults aults can often be eliminated in a fast and easy manner. In the event Eliminating faults of hydraulic problems, first check: • Are the hydraulic hoses properly connected? • Is the control unit on the tractor defective? If so, contact your dealer. •...
  • Page 132 Eliminating faults Fault Cause Remedy Overheating of the gearbox Inadequate filling of gearbox oil Check the tightness of the seals and replace damaged seals Replenish oil Incorrect oil type Switch the oil to the prescribed oil type Excessive oil filling Correct the oil level to the prescribed fill quantity Overload...

  • Page 133: Circuit Diagrams

    Circuit diagrams Circuit diagram of light- Circuit diagrams ing equipment 2/54g 3/31 5/58R 6/54 7/58L Plug connector 7-pin in accordance with ISO 1724 Plug connector and junction box 7-pin in accordance with ISO 1724 As required Indicator light, right Brake light, right Ground Flash light, left White...

  • Page 134: Hydraulics Circuit Diagram

    Circuit diagrams Hydraulics circuit dia- gram Standard hydraulic system...
  • Page 135 Circuit diagrams Hydraulic system with control panel [+]...
  • Page 136 Circuit diagrams Hydraulic system with control panel and load sensing valve [+]...

  • Page 137: Transporting The Machine

    Transporting the machine Loading onto a Transporting the machine transport vehicle WARNING Risk of death due to falling load If the load is not sufficiently secured, there is a risk that the machine or parts of the machine may become loose and fall off the transport vehicle while traveling.

  • Page 138: Disposal

    Disposal When the service life of your machine is over, it must be properly Disposal disposed of. Please observe the currently valid disposal regulations. Metal parts All machine components are suitable for metal recycling. Plastic parts All plastic parts are marked and can be recycled. Tires Tires can be sent to tire recycling facilities.

  • Page 139: Index

    Index Index Adjustment of the impact bar Machine Assembly storage Maintenance Drive shaft General information Care Hydraulic hoses Center of gravity Lubrication points Characteristics Other lubrication points Checks Safety Cleaning Seed-covering harrow Connections Maintenance intervals Coulter pressure Operation Disposal Working speed Disposal of the implement Original spare parts Drive shaft...
  • Page 140 Index Safety Agricultural training Axle loads Care and maintenance work Center of gravity Check the screwed connections Coupling Driving and braking performance Minimum ballast Original spare parts Riding on the machine Tire load-bearing capacity Total weight Warning signs Welding work Scope of delivery Seed drill connections Seed-covering harrow...
  • Page 141 Index...

  • Page 142: Annex: Tables Metric - Imperial

    Annex: Tables metric – imperial Annex: Tables metric – imperial...
  • Page 143 Annex: Tables metric – imperial...
  • Page 144 Annex: Tables metric – imperial...
  • Page 145 Annex: Tables metric – imperial...
  • Page 146 Annex: Tables metric – imperial...
  • Page 147 Annex: Tables metric – imperial...
  • Page 148 Annex: Tables metric – imperial...
  • Page 149 Annex: Tables metric – imperial...
  • Page 150 Annex: Tables metric – imperial...
  • Page 151 Annex: Tables metric – imperial...

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