ABB ChloroStar Manual
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ABB ChloroStar Manual

ABB ChloroStar Manual

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A B B M E A S U R E M E N T & A N A LY T I C S | O P E R AT I N G I N S T R U C T I O N | O I/A C L 4 2 0 - E N R E V. A
ChloroStar
™
Digital chlorine sensor
Introduction
The ChloroStar digital chlorine sensor is a rugged,
—
reliable instrument designed to deliver accurate
ChloroStar Sensor
chlorine data across a wide measurement range,
Digital chlorine sensor
using the latest electrochemical technology for
chlorine measurement.
The sensor is designed for use with ABB multi-input
transmitters, such as the AWT420, which feature
hot-plugging capability. Hot-plugging lets new or
replacement sensors be connected without needing
to power down the transmitter.
The ChloroStar Sensor is available in either a free or
total chlorine version, depending on process
requirements. The sensor is designed for use with
the InFlow Multi-Cell modular flow cell, providing
advanced features such as pH compensation, low-
flow detection and ultra low-flow use with the
Steady-Flow module add-on.
For information on the ChloroStar Sensor in
hazardous areas, refer to INF/ANAINST/014.
Sensor
Measurement made easy
For more information
Further publications for the ChloroStar Sensor are
available for free download from:
abb.com/wateranalysis
or by scanning this code:
Links and reference numbers for related sensor
documents:
ChloroStar Sensor –
Data sheet
ChloroStar Sensor –
Quick setup guide
ChloroStar Sensor –
Hazardous area information
InFlow Multi-Cell modular flow cell
Quick setup guide–
Commissioning instruction
InFlow Multi-Cell modular flow cell –
Operating instruction
AWT420 Universal 4-wire dual input
transmitter –
Operating instruction
Search for/click:
DS/ACL420
CI/ACL420
INF/ANAINST/014
CI/AZA100
OI/AZA100
OI/AWT420

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  • Page 1 Links and reference numbers for related sensor to power down the transmitter. documents: Search for/click: The ChloroStar Sensor is available in either a free or ChloroStar Sensor – total chlorine version, depending on process DS/ACL420 Data sheet requirements.

  • Page 2: Table Of Contents

    S(n): Calibrating ........19 Commission the ChloroStar Sensor . . . . . . . . . . .5 S(n): Recovery .

  • Page 3: Health And Safety

    Failure to do so could result in bodily harm or ABB is committed to ensuring that the risk of any damage to the equipment. environmental damage or pollution caused by any of its products is minimized as far as possible.

  • Page 4: Cyber Security

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 5: Commission The Chlorostar Sensor

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 4 Commission the ChloroStar Sensor 1 Loosen and remove the sensor membrane cap.
  • Page 6 Start Easy Setup ? 11 Commission the sensor. 12 Wait four hours with the flow rate within specification for 8 Put the ChloroStar sensor into the flow cell and tighten the the sensor to polarize. nut fully. Note: The flow rate and pressure changes have an effect on the measurement.

  • Page 7: Sensor Setup Menus

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 5 Sensor setup menus Table 2 ChloroStar Sensor setup menus Menu...

  • Page 8: Calibration

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 6 Calibration This section describes how to calibrate the sensor and involves measuring the sensor’s sensitivity to chlorine concentration by...

  • Page 9: Calibration Menu Options

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A Calibration menu options Table 3 ChloroStar sensor calibration menus Menu...

  • Page 10: Pv Span Calibration

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A …6 Calibration PV span calibration Note:...

  • Page 11: Pv Zero Calibration

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 12 Select the sensor to calibrate: 16 The PV Span calibration process screen is displayed: PV Span Cal...

  • Page 12: Sample Calibration

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A …6 Calibration Sample calibration Note.
  • Page 13 C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 3 Select Collection Complete and then press the Edit button: 7 The Collection Complete process screen is displayed: Collection Complete...

  • Page 14: Temperature Calibration

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A …6 Calibration Temperature calibration Note .

  • Page 15: Maintenance

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A Maintenance Maintenance schedule Re-polarize the sensor...

  • Page 16: Change The Gel

    2 Fill the new membrane cap with gel, and install the membrane cap to the sensor. Refer to "Commission the ChloroStar Sensor" on page 5. 2 Loosen and remove the membrane cap from the sensor body. 3 Discard the gel left in the membrane cap.

  • Page 17: Polish The Working Electrode

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A Polish the working electrode Store the sensor Estimated time:...

  • Page 18: Diagnostic Messages

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 8 Diagnostic messages S(n): Temperature failure This section describes sensor-specific icon types, diagnostic...

  • Page 19: S(N): Process Temp Out Of Limits

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A S(n): Process temp out of limits S(n): Electrolyte replacement overdue Diagnostic message...

  • Page 20: S(N): Manual Temperature Compensation Active

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A …8 Diagnostic messages S(n): Manual temperature compensation S(n): Sensor replacement warning...

  • Page 21: Troubleshooting

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 9 Troubleshooting This section describes common reasons for sensor malfunctions and gives possible solutions.

  • Page 22: Spares

    C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A 10 Spares Part number Description...
  • Page 23 C H L O R O S TA R S E N S O R | D I G I TA L C H LO R I N E S E N S O R | O I/A C L 4 2 0 - E N R E V. A Trademarks • Bluetooth is a registered trademark of Bluetooth SIG, Inc. • ChloroStar is a trademark of ABB Limited. • EZLink is a trademark of ABB Limited. • SD is a trademark of SD-3C.
  • Page 24 We reserve the right to make technical changes or modify the contents of this document without prior notice. With regard to purchase orders, the agreed particulars shall prevail. ABB does not accept any responsibility whatsoever for potential errors or possible lack of information in this document.

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