Toro 03624 Operator's Manual

8-blade forward swept reel, 11-blade radial reel, or 11-blade forward swept edgeseries radial reel dpa cutting unit with 5in reel reelmaster 5010 series traction unit

Hide thumbs

Table Of Contents

Quick Links

Download this manual

Original Instructions (EN)

8-Blade Forward Swept Reel,

11-Blade Radial Reel, or 11-Blade

Forward Swept EdgeSeries

Radial Reel DPA Cutting Unit with

5in Reel

Reelmaster

5010 Series Traction Unit

Model No. 03621—Serial No. 405370001 and Up

Model No. 03623—Serial No. 405370001 and Up

Model No. 03624—Serial No. 400000000 and Up

Form No. 3456-847 Rev A

™

*3456-847*

Table of Contents

Need help?

Do you have a question about the 03624 and is the answer not in the manual?

Questions and answers

Summary of Contents for Toro 03624

Page 1 Radial Reel DPA Cutting Unit with 5in Reel Reelmaster ® 5010 Series Traction Unit Model No. 03621—Serial No. 405370001 and Up Model No. 03623—Serial No. 405370001 and Up Model No. 03624—Serial No. 400000000 and Up *3456-847* Register at www.Toro.com. Original Instructions (EN)
Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service 1. Model and serial number location Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers Model No.
Page 3: Table Of Contents
Contents Safety Safety ............... 3 This machine has been designed in accordance with General Safety ........... 3 EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety..........4 Blade Safety ............4 General Safety Safety and Instructional Decals ......4 Setup ................ 5 This product is capable of amputating hands and feet.
Page 4: Cutting Unit Safety
• Use only accessories, attachments, and replacement parts approved by Toro. Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing.
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Media and Additional Parts Description Qty.
Page 6: Adjusting The Cutting Unit
Installing the Reel Motors Parts needed for this procedure: O-ring g031255 Cap screws (may come assembled) Figure 4 1. Cap screw (2) 3. Grease fitting Procedure 2. Setscrew 4. Grease vent Important: Before installing the reel motors, obtain and install the counter weights or other Install the straight grease fitting (Figure accessories on the opposite side of the cutting...
Page 7: Product Overview
Authorized Service Dealer or authorized Toro (front discharge). When conditions are heavy or wet, distributor or go to www.Toro.com for a list of all you may open the rear shield. approved attachments and accessories.
Page 8 Refer to Adjusting the Bedknife to the Reel (page Test the cutting performance by inserting a long strip of cutting performance paper (Toro Part 125-5610) between the reel and the bedknife, perpendicular to the bedknife (Figure 7). Slowly rotate the reel forward;...
Page 9 Note: If starting with a large gap, both sides should initially be drawn closer by alternately tightening the right and left sides. Slowly rotate the reel so that the same blade that you checked on the right side is crossing the bedknife approximately 25 mm (1 inch) in from the end of the bedknife on the left side of the cutting unit.
Page 10 Remove the 2 nuts securing each roller bracket and spacer to each side-plate mounting flange. Lower the roller and screws from the side-plate mounting flanges and spacers. Place the spacers onto the screws on the roller brackets. Secure the roller bracket and spacers to underside of side plate mounting flanges with the nuts previously removed.
Page 11: Adjusting The Height Of Cut (Hoc)
Adjusting the Height of Cut ends of roller until the entire roller is parallel to the bedknife. (HOC) Note: For heights of cut greater than 2.54 cm (1 inch) install the High Height-of-Cut Kit. Loosen the locknuts securing the height-of-cut brackets to the cutting-unit side plates (Figure 14).
Page 12 Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less...
Page 13 Bedknife/Height of Cut Chart Bedknife Part No. Bedknife Lip Height Height of Cut Low HOC (Model 03624) 110-4084 5.6 mm 6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) 137-6093 5.6 mm...
Page 14: Height-Of-Cut Chart Terms
Turf Evaluator be set to the same aggressiveness of cut (number (Model 04399) regularly to determine the desired of rear spacers, Toro Part No. 119-0626); otherwise, bench-set height of cut. the after-cut appearance could be negatively affected (Figure 18).
Page 15: Maintenance
Maintenance Lubricating the Cutting Units Using the Kickstand when Regularly lubricate the 5 grease fittings of each cutting Tipping the Cutting Unit unit (Figure 21) with No. 2 lithium grease. There are 2 lubrication points on the front roller, 2 on Whenever the cutting unit has to be tipped to expose the rear roller, and 1 at the reel-motor spline.
Page 16: Relief-Grinding The Reel
Relief-Grinding the Reel Note: To extend the longevity of the sharpness of the edge of the reel and the bedknife—after grinding the The new reel has a land width of 1.3 to 1.5 mm (0.050 reel and/or the bedknife—check the reel to bedknife to 0.060 inch) and a 30°...
Page 17: Servicing The Bedknife
(Figure The angle that you use to grind your bedknives is very important. Use the angle indicator (Toro Part No. 131-6828) and the angle-indicator mount (Toro Part No. 131-6829) to check the angle that your grinder produces and then correct for any grinder inaccuracy.
Page 18: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 28). g034113 Figure 26 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet mates with the edge of the bedknife (Figure...
Page 19 Installing the Bedknife Remove the rust, scale, and corrosion from the bedbar surface and apply a thin layer of oil to the bedbar surface. Clean the screw threads. Apply anti-seize compound to the screws and install the bedknife to the bedbar as follows (Figure 32): g003335...
Page 20: Servicing The Hd Dual Point Adjusters (Dpa)
Servicing the HD Dual Point Adjusters (DPA) Remove all parts (refer to the Installation Instructions for the HD DPA Kit and to Figure 34). Apply anti-seize compound to the inside of the bushing area on cutting unit center frame (Figure 34).
Page 21 Apply anti-seize compound to the threads of the bedbar-adjuster screw that fit into the adjuster shaft. Thread the bedbar-adjuster screw into the adjuster shaft. Loosely install the hardened washer, spring, and spring tension nut onto the adjuster screw. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster.
Page 22: Servicing The Roller
Refer to your parts catalog or Roller Rebuild Tool Kit (Part No. 115-0803) (Figure contact your authorized Toro distributor for assistance. 35) are available for servicing the roller. The Roller Rebuild Kit includes all the bearings, bearing nuts,...
Page 23 Notes:...
Page 24 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
Page 25 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Regulations.
Page 26 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
Page 27 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.

This manual is also suitable for:

03623 03621