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Summary of Contents for Toro 03623
- Page 1 Form No. 3428-616 Rev B 8-Blade or 11-Blade EdgeSeries DPA Cutting Unit with 5in Reel Reelmaster ® 5010 Series Traction Unit Model No. 03621—Serial No. 403470001 and Up Model No. 03623—Serial No. 403470001 and Up *3428-616* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service 1. Location of the model and serial numbers Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers Model No.
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Page 3: Table Of Contents
Contents Safety Safety ............... 3 This machine has been designed in accordance with General Safety ........... 3 EN ISO 5395 and ANSI B71.4–2017. Cutting Unit Safety..........3 Blade Safety ............4 General Safety Safety and Instructional Decals ......4 Setup ................ 5 This product is capable of amputating hands and feet. -
Page 4: Blade Safety
• Use only accessories, attachments, and servicing the blades. Only replace or sharpen the replacement parts approved by Toro. blades; never straighten or weld them. • On multi-bladed machines, take care as rotating 1 blade can cause other blades to rotate. -
Page 5: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Straight grease fitting Install the reel grease fitting. – No parts required Adjust the cutting unit O-ring Install the reel motors. Cap screws (may come assembled) Media and Additional Parts Description Qty. -
Page 6: Adjusting The Cutting Unit
Installing the Reel Motors Parts needed for this procedure: O-ring g031255 Cap screws (may come assembled) Figure 4 1. Cap screw (2) 3. Grease fitting Procedure 2. Setscrew 4. Grease vent Important: Before installing the reel motors, obtain and install the counter weights or other Install the straight grease fitting (Figure accessories on the opposite side of the cutting... -
Page 7: Product Overview
Contact (front discharge). When conditions are heavy or wet, your Authorized Service Dealer or authorized Toro distributor or go to www.Toro.com for a list of all you may open the rear shield. approved attachments and accessories. - Page 8 After backlapping the cutting unit or grinding the edges needed for precision cutting; refer to the reel, you may need to mow with the cutting unit for Toro Manual for Sharpening Reel and Rotary a few minutes and then perform this procedure Mowers, Form No. 09168SL.
- Page 9 Each click turned moves the bedknife 0.018 mm (0.0007 inch). Do not overtighten the adjusting screws. Test the cutting performance by inserting a long strip of Toro cutting performance paper between the reel and the bedknife, perpendicular to the bedknife (Figure 11).
- Page 10 Adjusting the Rear Roller Adjust the rear roller brackets (Figure 12) to the desired height-of-cut range by positioning the required amount of spacers below the side-plate mounting flange (Figure 12) per the HOC Chart. g011862 Figure 13 g003324 1. Side-plate mounting cap screws Figure 12 1.
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Page 11: Adjusting The Height Of Cut (Hoc)
Note: When operating on rough terrain decrease the spring length by 1.3 cm (1/2 inch). Ground following will be slightly decreased. Note: You will need to reset the turf compensation setting if the HOC setting or the aggressiveness-of-cut setting is changed. Adjusting the Height of Cut (HOC) g003327... - Page 12 Height-of-Cut Chart HOC Setting Aggressiveness of Cut No. of Rear Spacers No. of Chain Links With Groomer kits installed** 0.64 cm (0.250 inches) Less Normal More 0.95 cm (0.375 inches ) Less Normal More 1.27 cm (0.500 inches) Less Normal More 1.56 cm (0.625 inches) Less...
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Page 13: Height-Of-Cut Chart Terms
6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) 137-0832 5.6 mm 6.4 to 12.7 mm EdgeMax® Low HOC (Model 03623) (0.220 inch) (0.250 to 0.500 inch) Extended Low HOC 120-1640 5.6 mm 6.4 to 12.7 mm (0.220 inch) (0.250 to 0.500 inch) - Page 14 g033036 Figure 19 1. Rear spacers 3. Aggressiveness of cut 2. Side-plate mounting flange Rear Spacers The number of rear spacers determines the aggressiveness of cut for the cutting unit. For a given height of cut, adding spacers below the side-plate mounting flange increases the aggressiveness of the cutting unit.
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Page 15: Maintenance
Maintenance Using the Kickstand When Tipping the Cutting Unit Whenever the cutting unit has to be tipped to expose the bedknife/reel, prop up the rear of the cutting unit with the kickstand (supplied with the traction unit) to make sure that the nuts on the back end of the bedbar adjusting screws are not resting on the work surface g027267 Figure 22... - Page 16 Figure 24 Model 03623 2. 30 degrees 1. 1.3 mm (0.050 inch) Spin grind the reel to achieve <0.025 mm (0.001 inch) reel run-out. Note: This causes the land width to grow slightly. Note: To extend the longevity of the sharpness of the edge of the reel and the bedknife—after grinding the...
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Page 17: Servicing The Bedknife
5.6 mm 4.8 mm 10/5 Degrees (0.220 inch) (0.190 inch) EdgeMax® Low HOC 137-0832 5.6 mm 4.8 mm 10/5 Degrees (Model 03623) (0.220 inch) (0.190 inch) Extended Low HOC 120-1640 5.6 mm 4.8 mm 10/10 Degrees (Optional) (0.220 inch) (0.190 inch) Extended EdgeMax®... -
Page 18: Servicing The Bedbar
Servicing the Bedbar Removing the Bedbar Turn the bedbar-adjusting screws counterclockwise to back the bedknife away from the reel (Figure 29). g034113 Figure 27 1. Bedknife (vertical) 2. Angle indicator Press the Alt Zero button on the angle indicator. Place the angle-indicator mount on the edge of the bedknife so that the edge of the magnet is mated with the edge of the bedknife (Figure... - Page 19 Clean the screw threads. Apply anti-seize compound to the screws and install the bedknife to the bedbar as follows (Figure 33): g027176 Figure 31 1. Bedbar bolt 3. Steel washer 2. Nut 4. Nylon washer Assembling the Bedbar Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster.
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Page 20: Servicing The Hd Dual Point Adjusters (Dpa)
Secure the bedbar to each side plate with the bedbar bolts (nuts on bolts) and 6 washers as follows: Position a nylon washer on each side of the side-plate boss. Place a steel washer outside each of the nylon washers (Figure 35). - Page 21 g016355 Figure 35 1. Shaft adjuster 4. Apply anti-seize compound 7. Apply anti-seize compound 10. Compression spring here. here. 2. Wave washer 5. Flat washer 8. Bedbar-adjuster screw 11. Spring-tension nut 3. Flange bushing 6. Locknut 9. Hardened washer...
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Page 22: Servicing The Roller
Servicing the Roller inner seals, and outer seals to rebuild a roller. The Roller Rebuild Tool Kit includes all the tools A Roller Rebuild Kit, Part No. 114-5430 and a Roller and the installation instructions required to rebuild a roller with the Roller Rebuild Kit. Refer to your Parts Rebuild Tool Kit, Part No. - Page 23 Notes:...
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- Page 26 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
- Page 27 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 28 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.