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SMC Networks IR1000-A Operation Manual

Precision regulator
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Document No.DOC1072958
PRODUCT NAME
PRECISION REGULATOR
MODEL / Series / Product Number
IR1000-A
IR1010-A
IR1020-A

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Summary of Contents for SMC Networks IR1000-A

  • Page 1 Document No.DOC1072958 PRODUCT NAME PRECISION REGULATOR MODEL / Series / Product Number IR1000-A IR1010-A IR1020-A...
  • Page 2: Table Of Contents

    Contents Safety Instructions 1 to 5 1. Application 2. Specifications 3. Construction and Operation Principles 4. How to order 5. Bracket, gauge and switch assembly (optional) 6. Panel mounting 7. Troubleshooting 8. Dimensions...
  • Page 3: Safety Instructions

    Safety Instructions These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) , and other safety regulations.
  • Page 4: Limited Warranty And Disclaimer/Compliance Requirements

    Safety Instructions Caution We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing industries. Use in non-manufacturing industries is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.
  • Page 5: Operating Environment

    Operating Environment Warning ① Do not use in an atmosphere having corrosive gases, chemicals, sea water, water, water steam, or where there is direct contact with any of these. ② Do not operate in locations where vibration or impact occurs. ③...
  • Page 6 ⑫ The min. supply pressure is the min. required supply pressure for when there is no flow on the output side. If flow is to be used, or if the volume on the outlet side is large, supply pressure with sufficient margins in regards to the set pressure if responsiveness is required.
  • Page 7: Air Supply

    Caution ① Preparation before piping Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside the pipe. ② Winding of sealant tape When screwing piping or fittings into ports, ensure that metal chips from the pipe threads or sealing material do not enter the piping.
  • Page 8: Maintenance

    Maintenance Warning ① When the product is removed for maintenance, reduce the set pressure to “0” and shut off the supply pressure completely beforehand. ② When a pressure gauge is to be mounted, remove the plug after reducing the set pressure to “0”. ③...
  • Page 9: Application

    (Note 1) When there is no flow rate on the outlet side. Maintain the minimum supply pressure (set pressure + 0.05MPa). (Note 2) Full span indicates the maximum set pressure of the product. (e.g.IR1000-A: 0.2MPa) (Note 3) Other characteristics such as aging deterioration and temperature characteristics are not included.
  • Page 10: Construction And Operation Principles

    3. Construction and Operation Principles When the knob is rotated, the flapper is pushed through the spring, and a gap is generated between the nozzle and flapper. The supply pressure flows to the inlet passes through the path between the nozzle and flapper and acts on the supply diaphragm as nozzle pressure. The force generated by the diaphragm pushes down the valve, and the supply pressure flows to the outlet.
  • Page 11: How To Order

    4. How to order ― ― ― ・ Option/Semi-standard:Select one each for a to e. ・ Option/Semi-standard symble:When more than one specification is required, indicate in alphanumeric order. Symble Description 0.005~0.2MPa Set pressure range 0.01~0.4MPa 0.01~0.8MPa Pipe thread type Without pressure gauge Mounting With bracket With hexagon panel nut (for panel mount)
  • Page 12: Bracket, Gauge And Switch Assembly (Optional)

    5. Bracket, gauge and switch assembly (optional) 1.Bracket 1) Installation of bracket (Grooved) Set nut Mount the bracket to the regulator as shown on the picture. Assemble so that the regulator and rotation stopper of the bracket align properly. 2) Holding with the set nut Bracket (Knurled tool face) Insert the set nut into the bonnet of the regulator so that the...
  • Page 13: Panel Mounting

    6.Panel mounting 1. Panel mounting 1) Handle removal Remove the handle from the regulator. 2) Panel mounting Insert the regulator into the panel. Handle 3) Nut tightening Adjust the regulator position and tighten the attached hexagon panel nut. Hexagon panel Recommended tightening torque Wrench size [mm] Tightening Torque[N-m]...
  • Page 14: Troubleshooting

    7.Troubleshooting Problem Possible causes Countermeasures Set the pressure again. Fluctuation of flow rate at the downstream side Return the flow rate at the downstream side to the initial rate. Moisture, condensate and foreign matter stuck to the Install a filter and/or mist separator to clean the air supply. flapper.
  • Page 15: Dimensions

    8. Dimensions M10x1 MOUNTING HOLE M28x1.5 BRACKET (OPTION) BLEED 2x1/8   PRESSURE GAUGE PORT SIZE (OPTION) 43.5 2×1/8    PRESSURE GAUGE PORT 【With digital pressure switch】 M10x1 MOUNTING HOLE M28x1.5 BRACKET (OPTION) BLEED 2x1/8   PORT SIZE 53.7 2x1/8   DIGITAL PRESSURE SWITCH PORT -13-...
  • Page 16 Revision Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. © SMC Corporation All Rights Reserved -14-...

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