Related Manuals for Racine Railroad Products 910207
Summary of Contents for Racine Railroad Products 910207
- Page 1 Gas Powered Impact Wrench 910207 Operating Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com racinerailroad.com...
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Page 2: Record Of Changes
910207 – Impact Wrench Gas Power Gas Powered Impact Wrench 910207 Record of Changes Rev No. Date Description of Changes Rev 1 5.2022 Initial release Rev 1.1 10.2023 Update Technical Support & Service information Phone: (262) 637-9681 10.2023 Rev1.1 Page ii Email: custserv@racinerailroad.com... -
Page 3: Table Of Contents
910207 – Impact Wrench Gas Power Table of Contents Section 1: Overview and Safety ........................5 Gas Powered 1-inch Impact Wrench Overview .................... 5 Warranty Terms and Conditions ........................6 Safety Information ............................7 Safety Terms ............................. 7 Machine Use and Safety Precautions ....................... 7 Section 2: Specifications and Installation .................... - Page 4 910207 – Impact Wrench Gas Power This page was intentionally left blank. Phone: (262) 637-9681 10.2023 Rev1.1 Page iv Email: custserv@racinerailroad.com racinerailroad.com...
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Page 5: Section 1: Overview And Safety
910207 – Impact Wrench Gas Power Section 1: Overview and Safety Gas Powered 1-inch Impact Wrench Overview Racine Railroad Products designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. Our product line focuses on rail fastening... -
Page 6: Warranty Terms And Conditions
• Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period. -
Page 7: Safety Information
910207 – Impact Wrench Gas Power Safety Information For safe installation and operation of this equipment, carefully read and understand the contents of this manual. Improper operation, handling, or maintenance can result in equipment damage and personal injury. Only trained and authorized personnel should be allowed to operate this machine. In addition, all personnel at the worksite (gang) should be aware of the safety concerns and their individual responsibilities prior to working this machine. -
Page 8: Tool Safety
Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine. -
Page 9: Fuel Safety
910207 – Impact Wrench Gas Power Fuel Safety Petrol is highly flammable and must be handled and stored carefully. Use a container approved for fuel for storing petrol and/or fuel/oil mixture. Use an approved container for fuel. Do not smoke or allow smoking near fuel or the tool or while using the tool. -
Page 10: Section 2: Specifications And Installation
910207 – Impact Wrench Gas Power Section 2: Specifications and Installation Specifications Impact Wrench Square drive section ............... 1-inch [25.4 mm] lbf⋅ft Tightening torque ......... Full throttle: 1250 [1700 Nm] Half throttle ................661 lbf⋅ft [ 900 Nm] Tip rotation speed ................1200 m-1 Ability bolt diameter .............. - Page 11 910207 – Impact Wrench Gas Power Fuel Two-Stroke Oil 50:1 25:1 ISO-L-EGC/EGD, JASO class FC/FD, or ISO-L-EGB, JASO class FB, or Equivalent Two-Stroke Oil Equivalent Two-Stroke Oil 1 liter 20mL 40mL 2 liters 40mL 80mL 3 liters 100mL 200mL Do not mix gasoline in the tank. Prepare gasoline mixed in the correct ratio in advance and refuel.
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Page 12: Installation
910207 – Impact Wrench Gas Power Installation Unpacking Instructions Upon receiving your impact wrench, promptly remove it from the shipping container. Always keep top side of container up. Inspect unit for damage which may have incurred during shipping and report it to carrier for claim. -
Page 13: Section 2: Tool Operation
910207 – Impact Wrench Gas Power Section 2: Tool Operation Fuel Recommended Fuel Type Use clean, unleaded petrol with an octane rating of 85 or higher. Use of unleaded petrol results in fewer combustion chamber deposits and longer spark plug life. Use of premium grade fuel is not necessary or recommended. -
Page 14: Engine Start Up
910207 – Impact Wrench Gas Power Engine Start Up Avoid Unexpected Starting • When starting the engine, make sure that the throttle lever is in the stop position. When carrying, do not put your hand on the throttle lever. 1. Place the tool on a firm stand or solid floor. -
Page 15: Operation
910207 – Impact Wrench Gas Power 5. Pull the start lever and press the lock button. By pressing the lock button, throttle is locked at half position. To unlock it, pull the lever again. 6. Pull the starter handle and start the engine. - Page 16 910207 – Impact Wrench Gas Power Adjusting Idling Speed Note: The carburetor of the engine of this product cannot be adjusted. Only idle speed can be adjusted. The rotation speed is about 2500-3000 rpm when idling To adjust the idling speed, slowly turn the adjusting screw while idling.
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Page 17: Stopping The Engine
910207 – Impact Wrench Gas Power Torque Adjustment The impact wrench has full throttle mode and half throttle mode by pushing the adjustment button. Make fine adjustments using the adjustment switch during half throttle. [ 1 ] is maximum [ 3 ] is minimum. -
Page 18: Section 3: Troubleshooting & Maintenance
910207 – Impact Wrench Gas Power Section 3: Troubleshooting & Maintenance Problem Possible Cause Remedy Fuel System Empty fuel or shortage. Fill up fuel at mixture ratio 25 gasoline: 1 two-cycle oil. Wet spark plugs due to too much 1. Remove spark plug. - Page 19 910207 – Impact Wrench Gas Power Problem Possible Cause Remedy Bad mixture ratio fuel. Fill up fuel at correct mixture ratio 25 gasoline: 1 two-cycle oil. Wrong selection of spark plug Replace. Engine Overheats. Use recommended parts only. Clogged cylinder with dirt.
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Page 20: Maintenance
910207 – Impact Wrench Gas Power Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Maintenance should be performed only by those who have read and understood the instruction manual for this product. - Page 21 910207 – Impact Wrench Gas Power Weekly Maintenance • Check the starter, especially the cord and return spring. • Clean the exterior of the spark plug. • Remove spark plug and check the electrode gap. Adjust it to 0.6 mm or change the spark plug.
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Page 22: Cylinder Cooling Fins
910207 – Impact Wrench Gas Power Cylinder Cooling Fins The cylinder cooling fins should be cleaned after every 25 hours of operation or once a week, whichever comes first. Air must flow freely around and through the cylinder cooling fins to prevent engine overheating. Leaves, grass, dirt, and debris buildup on the fins will increase the operating temperature of the engine, which can reduce engine performance and shorten engine life. -
Page 23: Spark Plug Maintenance
910207 – Impact Wrench Gas Power Spark Plug Maintenance It is necessary to remove the spark plug from the engine and check it every 25 hours. Replace the spark plug every 100 hours of operation. 1. Cool down the engine and remove the socket head screws. -
Page 24: Product Inspection Range
910207 – Impact Wrench Gas Power Product Inspection Range When performing the inspection, make sure the engine is stopped and empty. The durability of parts differs depending on the frequency of use. When the impact or rotation sound is abnormal (the impact rhythm is different, the work efficiency is reduced, the vibration is large, etc.) request inspection and repair. -
Page 25: Storage
910207 – Impact Wrench Gas Power Storage Damaged parts should be repaired before storage. 1. Clean each part and apply two cycle oil on the metal part to prevent from corrosion. If storing over three weeks: • Drain the fuel from the fuel tank. -
Page 26: Section 4: Parts And Service Support
910207 – Impact Wrench Gas Power Section 4: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Customer Service Department. Service Manuals and limited technical support may be available for models that are no longer in production. -
Page 27: Service Parts
910207 – Impact Wrench Gas Power Service Parts Phone: (262) 637-9681 10.2023 Rev 1.1 Page 27 of 44 Email: custserv@racinerailroad.com racinerailroad.com... -
Page 28: Engine Exploded View 1
910207 – Impact Wrench Gas Power Engine Exploded View 1 Phone: (262) 637-9681 10.2023 Rev 1.1 Page 28 of 44 Email: custserv@racinerailroad.com racinerailroad.com... - Page 29 910207 – Impact Wrench Gas Power Call Out No. Description Cylinder Gasket Hexagon socket head bolt, M5 × 25 Insulator Gasket Hexagon socket head bolt, M5 × 25WSW Muffler Gasket undercover Hexagon socket head bolt, M5 × 60 Hexagon socket head bolt, M5 × 12W-12...
- Page 30 910207 – Impact Wrench Gas Power Call Out No. RRP Part # Description Clamp, M4 Hexagon socket head bolt, M4 × 25WSW 476263 Spark plug Grommet Lead Stop switch assembly Stay Small hexagon nut, M8 × 1 476264 Recoil starter assembly Hexagon socket head bolt, M5 ×...
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Page 31: Engine Exploded View 2
910207 – Impact Wrench Gas Power Engine Exploded View 2 Phone: (262) 637-9681 10.2023 Rev 1.1 Page 31 of 44 Email: custserv@racinerailroad.com racinerailroad.com... - Page 32 910207 – Impact Wrench Gas Power Call Out No. RRP Part # Description 476269 Carburetor assembly Pump Pipe Gasket Case assembly Case body Sleeve Valve Lever Screw Square nut 476265 Screen Screw, M3.5 × 8 Hex Socket Button Bolt, M5 × 50WSW Hex Socket Button Bolt, M5 ×...
- Page 33 910207 – Impact Wrench Gas Power Call Out No. RRP Part # Description Pipe A Joint Pipe Phone: (262) 637-9681 10.2023 Rev 1.1 Page 33 of 44 Email: custserv@racinerailroad.com racinerailroad.com...
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Page 34: Impact Exploded View
910207 – Impact Wrench Gas Power Impact Exploded View Phone: (262) 637-9681 10.2023 Rev 1.1 Page 34 of 44 Email: custserv@racinerailroad.com racinerailroad.com... - Page 35 910207 – Impact Wrench Gas Power Call Out No. Description Hammer case Oil seal, VB type 35 × 50 × 5 Hammer case press-fit bush, Serrated spring washers with knurls, 2H-M8 Spring washer, M8 Hexagon socket head bolt, M8 × 45 U-nut, M8 U-unit Hexagon socket head bolt, M8 ×...
- Page 36 910207 – Impact Wrench Gas Power Call Out No. Description Selector shaft Gear C type snap ring for shaft, STW-16 Bearing shaft complete Bearing shaft bush Gear cluster Planet Gear Complete Planet gear bush Planet pivot 2 24 Planet spacer Gear selector complete Spiral pin, Fai 5 ×...
- Page 37 910207 – Impact Wrench Gas Power Call Out No. Description Bearing, 6907 Round R type retaining ring, IRTW-55 Oil seal, SC type 35 × 55 × 8 Clutch ring Engine support flange Damper rubber Urethane color Color Damper rubber receiver Hexagon socket head cap screw (half screw), M6 ×...
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Page 38: Handle Section Exploded View
910207 – Impact Wrench Gas Power Handle Section Exploded View Phone: (262) 637-9681 10.2023 Rev 1.1 Page 38 of 44 Email: custserv@racinerailroad.com racinerailroad.com... - Page 39 910207 – Impact Wrench Gas Power Call Out No. Description Vibration-proof auxiliary handle, (With rubber) Hex U nut, M5 U-nut Spring washer, M5 Plate for Handle Hex Socket Button Bolt, M5 × 16 Hex U nut, M5 U-unit Spring washer, M5 Auxiliary handle bracket Hex Socket Button Bolt, M5 ×...
- Page 40 910207 – Impact Wrench Gas Power Call Out No. Description Handle damper rubber Hexagon socket head bolt, M5 × 14 Rivet U nut, M4 Throttle lever assembly Phillips bolt, M5 × 20 Nut, M5 Adjustable tail pipe Phillips screw, M4 × 8...
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Page 41: Damper Unit Exploded View 1
910207 – Impact Wrench Gas Power Damper Unit Exploded View 1 Phone: (262) 637-9681 10.2023 Rev 1.1 Page 41 of 44 Email: custserv@racinerailroad.com racinerailroad.com... -
Page 42: Damper Unit Exploded View 2
910207 – Impact Wrench Gas Power Damper Unit Exploded View 2 Phone: (262) 637-9681 10.2023 Rev 1.1 Page 42 of 44 Email: custserv@racinerailroad.com racinerailroad.com... - Page 43 910207 – Impact Wrench Gas Power Call Out No. Description Anti-vibration handle base Exhaust cover Hex Socket Button Bolt, M5 × 14 Serrated spring washers with knurls, M5 Hex U nut, M5 Anti-vibration D handle receiver Anti-vibration D handle base...
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Page 44: Section 6: Warranty Terms And Conditions
• Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.
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