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1-inch Hydraulic Impact Wrench
Operating and Maintenance Manual
1955 Norwood Court
Mount Pleasant, WI 53403
Phone: (262) 637-9681
Email:
custserv@racinerailroad.com
racinerailroad.com
1-inch Hydraulic Impact Wrench
910088
Unit 3 Hartington Industrial Estate
Chesterfield Derbyshire, S43 3YF
Phone: 0330 164 1375
Email:
info@racinerailroad.co.uk
racinerailroad.co.uk
910088
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Table of Contents
Related Manuals for Racine Railroad Products 910088
Summary of Contents for Racine Railroad Products 910088
- Page 1 910088 1-inch Hydraulic Impact Wrench 1-inch Hydraulic Impact Wrench 910088 Operating and Maintenance Manual 1955 Norwood Court Unit 3 Hartington Industrial Estate Chesterfield Derbyshire, S43 3YF Mount Pleasant, WI 53403 Phone: (262) 637-9681 Phone: 0330 164 1375 Email: custserv@racinerailroad.com Email: info@racinerailroad.co.uk...
- Page 2 910088 1-inch Hydraulic Impact Wrench 1-inch Hydraulic Impact Wrench 910088 Record of Changes Date Description of Changes Rev 1 10.2018 Branding Updates Rev 2 1.2019 Added Common Spare Parts List Update manual layout – no part changes Rev 2.1 1.2023 Update Footer and Contact Information Rev 2.2...
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Page 3: Table Of Contents
910088 1-inch Hydraulic Impact Wrench Table of Contents Section 1: Overview and Safety ........................5 1-Inch Impact Wrench Overview ........................5 Environmental Protection ..........................6 Safety Information ............................6 Safety Terms ............................. 6 Machine Use and Safety Precautions ....................... 7 Section 2: Specifications and Installation ...................... - Page 4 910088 1-inch Hydraulic Impact Wrench This page was intentionally left blank. racinerailroad.com 3.2023 Rev 2.3 Page 4 of 25 racinerailroad.co.uk Original Instructions...
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Page 5: Section 1: Overview And Safety
910088 1-inch Hydraulic Impact Wrench Section 1: Overview and Safety 1-Inch Impact Wrench Overview The Racine Railroad’s 1-Inch Impact Wrench is designed to tighten and loosen bolts. The Impact Wrench requires a flow of 10 GPM (38 LPM) at 2000 psi (138 bar) for best performance. Use this tool on an open center hydraulic system only with a maximum pressure of 2150 psi (148.3 bar). -
Page 6: Environmental Protection
910088 1-inch Hydraulic Impact Wrench Environmental Protection Comply with relevant national waste disposal laws and regulations. Waste electronic devices cannot be treated as household waste. Equipment, accessories, and packaging shall be recyclable. Do not throw the discarded equipment in trash cans. -
Page 7: Machine Use And Safety Precautions
Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine. -
Page 8: Section 2: Specifications And Installation
910088 1-inch Hydraulic Impact Wrench Section 2: Specifications and Installation Specifications Flow Range ........ 5-10 GPM / 20-38 LPM Max Pressure ......2000 psi / 140 bar Length ........14.25 in. / 36.8 cm Width .......... 7.0 in. / 17.8 cm Height ......... -
Page 9: Hydraulic Fluid Requirements
910088 1-inch Hydraulic Impact Wrench Hydraulic Fluid Requirements Viscosity (Fluid Thickness) Metric 50 F 450 SSU Max 10 C 95 Centistokes 100 F 130-200 SSU 38 C 27-42 C.S. 140 F 85 SSU Min. 60 C 16.5 C.S., Min. Pour Point..........10 ºF /-23 ºC Minimum (for cold startup) Viscosity Index (ASTM D 2220) .... -
Page 10: Installation Instructions
910088 1-inch Hydraulic Impact Wrench Installation Instructions Unpacking Instructions Upon receiving your Impact Wrench promptly remove it from the shipping container. Always keep top side of container up. Inspect unit for damage which may have incurred during shipping and report it to carrier for claim. -
Page 11: Hydraulic Hose Recommendation
910088 1-inch Hydraulic Impact Wrench Hydraulic hose types authorized for use with the tool are: 1. Labeled and certified non-conductive. • This is the only hose authorized for use near electrical conductors. • Constructed of thermoplastic or synthetic rubber inner tube, synthetic fiber braid reinforcement, and weather resistant thermoplastic or synthetic rubber cover. -
Page 12: Hydraulic Fluid Recommendation
910088 1-inch Hydraulic Impact Wrench Hydraulic Fluid Recommendation Inspect hoses for cuts, crushing, leaks, or abrasion, Type Hydraulic fluid which may be a safety hazard or reduce fluid flows. Amsoil AWH ISO 32 The following fluids work well over a wide temperature... -
Page 13: Disconnecting Hoses
910088 1-inch Hydraulic Impact Wrench Disconnecting Hoses 1. Stop the hydraulic power source. 2. Depressurize the system. 3. Allow system and hydraulic fluid to cool. 4. Disconnect the supply (pressure) hose to the power source (pressure port) from the tool (IN port). -
Page 14: Operating Instructions
910088 1-inch Hydraulic Impact Wrench Operating Instructions The forward handle rotates 180° for use in a vertical application. To rotate the handle, pull the tee handle locking pin back, rotate handle and make sure the locking pin secures it in place before using the tool. - Page 15 910088 1-inch Hydraulic Impact Wrench Tool Operation 1. Position the socket end over the bolt to be installed or removed. Use only sockets rated for impact use. Sockets not designed to be used with impacts can break apart causing injury to operator or bystanders.
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Page 16: Impact Extension Handle Mounting Instructions- Tee Handle
910088 1-inch Hydraulic Impact Wrench Impact Extension Handle Mounting Instructions- Tee Handle 1. Attach the anchor eye to the impact wrench using the two 1/4" bolts and two lock washers provided. 2. While holding the trigger lock on the impact wrench against the handle, position the Tee Handle assemble over the impact handle. -
Page 17: Section 4: Maintenance
910088 1-inch Hydraulic Impact Wrench Section 4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Complete disassembly of the Impact Wrench is not recommended. Return to Racine Railroad for repairs. -
Page 18: Troubleshooting
910088 1-inch Hydraulic Impact Wrench Storage Preparation The tool should be stored in a cool, dry environment which is not subjected to rapid temperature changes. The recommended operating temperature of the machine is between -4 ºF and 104 ºF [-20 ºC and 40 ºC]. - Page 19 910088 1-inch Hydraulic Impact Wrench Troubleshooting Continued Problem Cause Possible Solution Pressure and return hoses Correct for proper flow direction. reversed. Worn impact components. Disassemble front half of impact and check for damaged or severely worn parts. Incorrect grease. Remove and clean impact head (see maintenance section for Poor impact performance.
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Page 20: Section 5: Parts And Service Support
910088 1-inch Hydraulic Impact Wrench Section 5: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Technical Service Department. Service Manuals and limited technical support may be available for models that are no longer in production. -
Page 21: Common Spare Parts
910088 1-inch Hydraulic Impact Wrench Common Spare Parts Description RRP Part Number ydraulic Motor 466441 On/Off Spool 466163 Spool Stop 466173 Directional Spool 466746 Seal Kit 10000244 Front Handle 395245 Trigger Handle 466536 Motor Adapter 466616 Trigger 467015 Lock Trigger... - Page 22 910088 1-inch Hydraulic Impact Wrench 395246 SPRING RETURN 466535 LINK VALVE SNAP RING 1/2 O-RING BACK UP .014 TEF 466162 QUAD RING .014 BOLT ¼ NC X ¾ BUTTON HEAD 466177 COUPLER SPLINE MANIFOLD CONTROL 466746 SPOOL DIRECTIONAL 466163 SPOOL ON/OFF...
- Page 23 910088 1-inch Hydraulic Impact Wrench racinerailroad.com 3.2023 Rev 2.3 Page 23 of 25 racinerailroad.co.uk Original Instructions...
- Page 24 910088 1-inch Hydraulic Impact Wrench racinerailroad.com 3.2023 Rev 2.3 Page 24 of 25 racinerailroad.co.uk Original Instructions...
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Page 25: Section 6: Warranty Terms And Conditions
• Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.