Racine Railroad Products 910206 Operating And Maintenance Manual

Lag driver

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Lag Driver
910206
Operating and Maintenance Manual
Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403
Phone: (262) 637-9681 ▪ Fax: (262) 637-9069
Email:
custserv@racinerailroad.com
racinerailroad.com

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Summary of Contents for Racine Railroad Products 910206

  • Page 1 Lag Driver 910206 Operating and Maintenance Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 2 910206 – Lag Driver Lag Driver 910206 Record of Changes Rev No. Date Description of Changes Rev 1 4.2021 Initial release. Rev 1.1 10.2023 Update Technical Support & Service information Phone: (262) 637-9681 4.2021 Rev 1 Page ii Email: custserv@racinerailroad.com...
  • Page 3: Table Of Contents

    910206 – Lag Driver Table of Contents Section 1: Overview and Safety ........................5 Lag Driver Overview ............................5 Safety Information ............................5 Safety Terms ............................. 5 Machine Use and Safety Precautions ....................... 6 Personal Protective Equipment ......................... 7 Lag Driver Unpacking and Transport ......................7 Section 2: Specifications ..........................
  • Page 4 910206 – Lag Driver This page was intentionally left blank. Phone: (262) 637-9681 4.2021 Rev 1 Page iv Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 5: Section 1: Overview And Safety

    Section 1: Overview and Safety Lag Driver Overview Racine Railroad Products designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. The RRP Lag Driver is designed to install and remove a variety of lag bolt styles into ties from a standing position.
  • Page 6: Machine Use And Safety Precautions

    Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine.
  • Page 7: Personal Protective Equipment

    910206 – Lag Driver Personal Protective Equipment Before operating this machine, make sure that all general safety precautions are observed, and that proper personal protective clothing is worn as described below. At a minimum, operators should wear the following Personal Protective Equipment: 1.
  • Page 8: Section 2: Specifications

    910206 – Lag Driver Section 2: Specifications Lad Driver Components 1. Trigger 2. Trigger Lock 3. Rotation Button (forward / reverse) 4. Insulated handle to reduce vibration and operator fatigue 5. Hydraulic Hose 6. Socket (not shown) Phone: (262) 637-9681 10.2023 Rev 1.1 1...
  • Page 9: Specifications

    910206 – Lag Driver Specifications Width 5 inch / 127 mm Length 16.50 inch / 419 mm Height 29 inch / 737 mm Weight 40 lbs / 18 kg Hydraulic Pressure max. 2,150 psi / 150 bar Hydraulic Flow max. 10 gpm / 40 lpm...
  • Page 10: Section 3: Tool Operation

    910206 – Lag Driver Section 3: Tool Operation Installing the Socket 1. Remove the retaining ring. 2. Align the hole in the socket with the hole in the 1” drive and install the socket onto the drive. 3. Insert the retaining pin through the holes to secure the socket to the 1” drive.
  • Page 11: Disconnecting The Hydraulic Hoses

    910206 – Lag Driver 1. Mount the socket on the Lag Driver. 2. Clean the quick couplings. 3. Connect the Lag Driver to the return flow of the hydraulic unit. 4. Connect the Lag Driver to the flow of the hydraulic unit.
  • Page 12 910206 – Lag Driver If injury results from escaping hydraulic fluid, seek immediate medical attention. Serious bodily injury may occur if proper medical attention is not administered immediately. Do not attempt to locate hydraulic leaks by feeling around hoses and fittings with your hands. Pinhole leaks can penetrate the skin.
  • Page 13: Hose Requirements

    910206 – Lag Driver Hose Requirements It is not often necessary or advisable to use long hoses. All hoses must have an oil resistant inner surface and an abrasion resistant outer surface. Each hose must have male pipe ends for most application.
  • Page 14: Hydraulic Hose Recommendation

    910206 – Lag Driver Hydraulic Hose Recommendation Hydraulic Hose Recommendation Flow Per Circuit Length Each Hose Inside Diameter SAE Spec Hose SAE Spec Hose (Wire Braid) (Fiber Braid) Feet Meter Inch 5 to 8 19 to 30 To 50 To 15...
  • Page 15: Disconnecting Hoses

    910206 – Lag Driver Pressurized fluid escaping from a damaged hose can penetrate the skin and be injected in the body causing injury or death. Do not pull on hoses to drag the power unit or tool. Note: When possible, connect the free ends of uncoupled hoses to prevent build up in the hoses. The sun can also increase pressure in the hoses and make connecting them difficult.
  • Page 16: Section 4: Maintenance

    910206 – Lag Driver Section 4: Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Do not perform maintenance on the Lad Driver while the hydraulic power source motor is running or when hoses are connected.
  • Page 17: Troubleshooting

    910206 – Lag Driver Change of Hydraulic Fluid The hydraulic fluid must be replaced annually. Depending on usage and contamination, the hydraulic fluid may need to be replaced at shorter intervals. Old hydraulic fluid must be disposed of properly. Refilling must be carried out via the hydraulic unit.
  • Page 18 910206 – Lag Driver Troubleshooting Continued Problem Cause Remedy Poor impact performance. Pressure and return hoses Correct for proper flow direction. reversed. Worn impact components. Disassemble front half of impact and check for damaged or severely worn parts. Incorrect grease.
  • Page 19: Section 5: Parts And Service Support

    910206 – Lag Driver Section 5: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Customer Service Department. Service Manuals and limited technical support may be available for models that are no longer in production.
  • Page 20: Service Parts

    • Part Numbers and Quantities Being Ordered Note: Please use Racine Railroad Products part numbers when ordering parts. Racine Railroad Products part numbers are shown in the parts lists and drawings of this manual and have only six (6) numbers.
  • Page 21: Manifold And Handle Assembly

    910206 – Lag Driver Manifold and Handle Assembly Phone: (262) 637-9681 10.2023 Rev 1.1 1 Page 21 of 24 Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 22: Final Assembly

    910206 – Lag Driver Final Assembly Phone: (262) 637-9681 10.2023 Rev 1.1 1 Page 22 of 24 Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 23: Hose And Coupling Assembly

    910206 – Lag Driver Hose and Coupling Assembly Phone: (262) 637-9681 10.2023 Rev 1.1 1 Page 23 of 24 Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 24: Lag Driver Parts List

    910206 – Lag Driver Lag Driver Parts List Part #. Description Part #. Description PLUG, 1/8MNPT ADAPTER, MOTOR PLUG, 1/4MNPT SPOOL, DIRECTIONAL NUT, 1/4-20 MANIFOLD, DL V2 COVER, M COUPLER CAP, SPOOL VALVE GUARD, EXTENSION ORIFICE, .024 DIA STOP, TRIGGER...

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