Racine Railroad Products 910500 Operating Manual

4-cycle gas powered impact wrench

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4-Cycle Gas Powered
Impact Wrench
910500
Operating Manual
Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403
Phone: (262) 637-9681 ▪ Fax: (262) 637-9069
Email:
custserv@racinerailroad.com
racinerailroad.com

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Summary of Contents for Racine Railroad Products 910500

  • Page 1 4-Cycle Gas Powered Impact Wrench 910500 Operating Manual Racine Railroad Products ▪ 1955 Norwood Court ▪ Mount Pleasant, WI 53403 Phone: (262) 637-9681 ▪ Fax: (262) 637-9069 ▪ Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 2 910500 – 4-Cycle Gas Power Impact Wrench Impact 4-Cycle Gas Powered Impact Wrench 910500 Record of Changes Rev No. Date Description of Changes Rev 1 8.2022 Initial release. Rev 1.1 10.2023 Update Technical Support & Service information Phone: (262) 637-9681 10.2023 Rev 1.1...
  • Page 3: Table Of Contents

    910500 – 4-Cycle Gas Power Impact Wrench Impact Table of Contents Section 1: Overview and Safety ........................5 Gas Powered 1-inch Impact Wrench Overview .................... 5 Warranty Terms and Conditions ........................6 Safety Information ............................7 Safety Terms ............................. 7 Machine Use and Safety Precautions .......................
  • Page 4 910500 – 4-Cycle Gas Power Impact Wrench Impact This page was intentionally left blank. Phone: (262) 637-9681 10.2023 Rev 1.1 Page iv Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 5: Section 1: Overview And Safety

    Section 1: Overview and Safety Gas Powered 1-inch Impact Wrench Overview Racine Railroad Products designs and manufactures equipment primarily for the repair and new construction of rail and railroad tie track maintenance. Our product line focuses on rail fastening application/removal/adjustment equipment, other tie material (OTM) reclamation, wood and concrete railway tie repair, and tie plate handling/distribution.
  • Page 6: Warranty Terms And Conditions

    • Any locally assigned identification Vendor Parts Warranty Period Other equipment and parts used, but not manufactured by Racine Railroad Products, Inc., are covered directly by the manufacturer's warranty for their products. Warranty Parts and Service We will repair or replace, without charge, F.O.B. factory, Racine, Wisconsin, USA, any part Racine Railroad Products manufactures which is proven to be defective during the warranty period.
  • Page 7: Safety Information

    910500 – 4-Cycle Gas Power Impact Wrench Impact Safety Information For safe installation and operation of this equipment, carefully read and understand the contents of this manual. Improper operation, handling, or maintenance can result in equipment damage and personal injury.
  • Page 8 Do not make any modifications without authorization or written approval from Racine Railroad Products. Replace all Racine Railroad Products and OEM parts with genuine Racine Railroad Products and OEM parts. Using non-OEM parts may compromise the safety of the machine.
  • Page 9 910500 – 4-Cycle Gas Power Impact Wrench Impact Fuel Safety Petrol is highly flammable and must be handled and stored carefully. Use a container approved for fuel for storing petrol and/or fuel/oil mixture. Use an approved container for fuel. Do not smoke or allow smoking near fuel or the tool or while using the tool.
  • Page 10: Section 2: Specifications And Installation

    910500 – 4-Cycle Gas Power Impact Wrench Impact Section 2: Specifications and Installation Specifications Impact Wrench Square drive section ............... 1-inch [25.4 mm] Max torque ................. 5000 r/min / 2.2 Nm Weight (no fuel) ................40 lbs [18 kg] Dimensions ............. L 25.5 in x H 14.5 in x W 10.6 in ..............
  • Page 11: Installation

    910500 – 4-Cycle Gas Power Impact Wrench Impact Installation Unpacking Instructions Upon receiving your impact wrench, promptly remove it from the shipping container. Always keep the top side of container up. Inspect unit for damage which may have incurred during shipping and report it to carrier for claim.
  • Page 12: Section 3: Tool Operation

    910500 – 4-Cycle Gas Power Impact Wrench Impact Section 3: Tool Operation Engine Engine Controls Engine Components Engine Start Up Always check the following before starting the engine: 1. Before each use, look around the engine for signs of oil or fuel leaks.
  • Page 13: Check The Engine

    910500 – 4-Cycle Gas Power Impact Wrench Impact Check the Engine Check the fuel level. • Starting with a full tank will help to eliminate or reduce operating interruptions for refueling. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
  • Page 14: Starting The Engine

    910500 – 4-Cycle Gas Power Impact Wrench Impact Starting the Engine 1. To start a cold engine, move the choke level [1] to the CLOSED [A] position. • To restart a warm engine, leave the choke lever in the OPEN [B] position.
  • Page 15: Operation

    910500 – 4-Cycle Gas Power Impact Wrench Impact Operation When increasing the engine speed, operate the throttle slowly. If operating too fast may cause unexpected accidents. Operate engine with both hand on the machine. Once starting the engine, do not leave the tool alone. Always hold handle...
  • Page 16: Section 3: Troubleshooting & Maintenance

    910500 – 4-Cycle Gas Power Impact Wrench Impact Section 3: Troubleshooting & Maintenance Problem Possible Cause Remedy Fuel System Wet spark plugs due to too much 1. Remove spark plug. intake of fuel. 2. Exhaust exceeded fuel by pulling recoil starter handle 5-6 times.
  • Page 17 910500 – 4-Cycle Gas Power Impact Wrench Impact Problem Possible Cause Remedy Wrong selection of spark plug Replace. Use recommended parts only. Clogged cylinder with dirt. Clean up. Engine Overheats. Clogged cooling duct with dirt. Clean up. Worn out of drum shoe on clutch arm, Replace.
  • Page 18: Maintenance

    910500 – 4-Cycle Gas Power Impact Wrench Impact Maintenance It is highly recommended to practice regular check-ups and maintenance in accordance with the usage frequency to keep your tool in better condition and reduces total running costs. Maintenance should be performed only by those who have read and understood the instruction manual for this product.
  • Page 19: Maintenance Safety

    910500 – 4-Cycle Gas Power Impact Wrench Impact Maintenance Safety Make sure the engine is off before beginning any maintenance or repairs. To prevent any unwanted startups, disconnect the spark plug cap. This will eliminate several potential hazards. Read instructions before starting and make sure you have the tools and skills required.
  • Page 20: Oil Change

    910500 – 4-Cycle Gas Power Impact Wrench Impact Oil Change 1. Drain the used oil with the engine is warm. Warm oil drains quickly and completely. 2. Check that the fuel filler cap is tightened securely. 3. Place a suitable container below the engine to catch the used oil.
  • Page 21: Spark Plug

    910500 – 4-Cycle Gas Power Impact Wrench Impact Spark Plug Recommended spark plug: CM5H (CMR5H (NGK) Note: Incorrect spark plug can cause engine damage. For good performance, the spark plug must be properly gapped and free of deposits. 1. Loosen the hex bolt [1] with a hexagon wrench, then remove the top cover [2].
  • Page 22: Fuel Filter Inspection And Fuel Tank Cleaning

    910500 – 4-Cycle Gas Power Impact Wrench Impact Fuel Filter Inspection and Fuel Tank Cleaning 1. Check that the engine oil filler cap/dipstick [1] is tightened securely. 2. Remove the fuel filler cap. 3. Drain the fuel filler neck by hooking the black fuel tube with a piece of wire.
  • Page 23: Product Inspection Range

    910500 – 4-Cycle Gas Power Impact Wrench Impact Product Inspection Range When performing the inspection, make sure the engine is stopped and empty. The durability of parts differs depending on the frequency of use. When the impact or rotation sound is abnormal (the impact rhythm is different, the work efficiency is reduced, the vibration is large, etc.) request inspection and repair.
  • Page 24: Section 4: Parts And Service Support

    910500 – 4-Cycle Gas Power Impact Wrench Impact Section 4: Parts and Service Support Technical Support & Service Telephone and web-based technical support is available for current production models through our Customer Service Department. Service Manuals and limited technical support may be available for models that are no longer in production.
  • Page 25: Service Parts

    910500 – 4-Cycle Gas Power Impact Wrench Impact Service Parts Phone: (262) 637-9681 5.2022 Rev 1 Page 25 of 27 Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 26: Motor Exploded View

    910500 – 4-Cycle Gas Power Impact Wrench Impact Motor Exploded View Phone: (262) 637-9681 5.2022 Rev 1 Page 26 of 27 Email: custserv@racinerailroad.com racinerailroad.com...
  • Page 27: Wrench Exploded View

    910500 – 4-Cycle Gas Power Impact Wrench Impact Wrench Exploded View Phone: (262) 637-9681 5.2022 Rev 1 Page 27 of 27 Email: custserv@racinerailroad.com racinerailroad.com...

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