Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Introduction Thank you for purchasing our “CKU series” dust collector. This dust collector is an energy-saving cleaning box that packs “air technology” in a compact body. This manual describes how to perform maintenance on the machine.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
When making a request, please note the model number and serial number of the product in advance before contacting us. CHIKO AIRTEC CO., LTD. 2-27-24, Hakunoshima, Minoh-shi, Osaka, 562-0012 Japan Contact Information Phone: +81-72-720-5151 Business hours: 9:00 a.m.
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Table of Contents INTRODUCTION .......... 1 5 CONFIGURING SETTINGS AND CHECKING INFORMATION ........25 REPRINTING AND COPYING ......1 5.1 Screen Transitions on the Control Panel ....25 SAFETY-RELATED SYMBOLS ......
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 1 Precautions for Using the Product Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Safety Precautions 1.2.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 WARNING Use transportation equipment (such as slings, cranes, and forklifts) that has been inspected and maintained, and has adequate capacity for the load of the machine. 1. The machine should be lifted using the installed hooks or fiber slings. 2.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 NOTE Use an appropriately sized pipe for the suction port. Using a thin pipe for the suction port may cause the motor to become hot due to increased pressure. Install the machine in a dust-free environment of 40°C or lower.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 1.2.5 Precautions for Cleaning and Maintenance WARNING Always unplug the power cord or otherwise turn off the power before cleaning. Failure to do so may cause electric shock. Be sure to use genuine replacement parts specified by us.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2 Specifications and Appearance 2.1 Machine Specifications CKU-750AT3-HC(-V1) Model Power 1000W Voltage 200V, single phase 200–230V, single phase Current value 9.5A Frequency 50/60Hz Maximum suction airflow 13.2m /min Maximum suction static 3.6kPa pressure...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.2 Exterior Features Name Function Intake filter chamber Contains primary and secondary filter. Suction port Connect an intake duct. (removable flange) Exhaust door Contains the exhaust filter. Snap locks Lock the exhaust door.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.3 Items Included 200V(for Model -T) 220–230V(for Model -CE) Name Function Primary filter Collects dust. Secondary filter Protects electrical and electronic components from dust. Exhaust filter Keeps exhaust air clean. Exhaust HEPA filter Keeps exhaust air clean.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.4 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.5 Remote Cable (Optional) 2.5.1 Remote Control The remote cable (optionally available) enables the machine to be remotely controlled to work with peripheral devices. • Remote cable: MT-173-8 (3m) •...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.5.3 Standard Connection Diagram 2 Specifications and Appearance Original instructions...
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Connection Examples Pins 1 and 4 (input) Dust collector side Customer’s equipment side Do not apply voltage. Pin 1 or 4 Pin 8 Pin 2 (analog output) Dust collector side Customer’s equipment side Measuring...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.5.4 Pin Assignment Wire Color Signal Name Description Black Operation input Remote Short-circuit pins 4 and 8 and then short- signal signal(*1) circuit pin 1 to start operation. (input) Red/white Remote control...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 2.6 Communication Feature (Optional) The communication board set (model: RS-485 or RS-EN) can be used to operate or stop the machine, change the suction level, and otherwise control the machine. It also allows you to read out information indicating problems such as clogging and insufficient pressure.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 3 Installation 3.1 Installation Environment To ensure safety during use and to maximize the performance of the machine, install it in a location that meets the conditions below. Power Supply Use a power supply rated for Overvoltage Category II.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 3.2 How to Install the Machine 1. Be sure to shut off the power before installation. Failure to do so may cause electric shock. WARNING 2. Install the machine in a location that meets environmental requirements. Failure to do so may result in unexpected accidents.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 3.3 Wiring and Piping Be sure to shut off the power before wiring or piping work. Failure to do so may cause electric shock. WARNING 3.3.1 Wiring 1. Do not bend or pull any cables too hard. Doing so may cause fire or electric shock.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 3.3.2 Piping If you plan to replace the pipe with one that does not fit the removable flange, Important you need to replace the flange. Please contact us if this is the case. Connect an intake pipe (prepared by user) by following these steps: Attach the removable flange to the suction port.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 4 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “1.2” (p.6), and fully understand all instructions. Do not move the machine while it is in operation. If the power fails or the machine stops unexpectedly, shut off the power.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 4.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5 Configuring Settings and Checking Information The control panel allows you to configure various machine settings and check the error history. 5.1 Screen Transitions on the Control Panel 5.1.1 Screen Transitions for Different Modes Normal Mode...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.2 Registering and Clearing Initial Pressure • When starting the machine for the first time, be sure to register the initial pressure. Operating the machine without registering initial pressure will cause the “WARN6” Important warning (initial pressure not registered) to appear.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.2.2 Clearing the Initial Pressure Press [OFF] on the control panel to stop the machine. Press and hold [OFF] for 3 seconds. When the display shows “Initial DP Clr Y”, press [ENTER].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.3 Configuring Settings 5.3.1 Displaying Setup Modes You can display each mode from the Mode Select screen. Press [OFF] on the control panel to stop the machine. Press [MODE SELECT]. Press [ ] to select the mode you want to display, and press [ENTER].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.3.2 Configuring Communication Format Settings For information on configuring communication format settings, refer to the separate document “AT3 Communication Specifications”. 5.3.3 Setting When to Display Insufficient Airflow Notifications The insufficient airflow notification timing is set automatically when the initial pressure is set.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.3.4 Resetting the Cumulative Operating Hours Follow the steps below to reset the cumulative operating hours. Display [Other Setting] by referring to “5.3.1”. Press [ ] to select [Runtime Reset].
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 5.3.5 Initializing Settings Performing this procedure initializes the settings for the following items: • Communication format: Default • Insufficient airflow notification timing: Default • Cumulative operating hours: Reset Display [Other Setting] by referring to “5.3.1”.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 6 Maintenance and Inspection 6.1 Cleaning the Machine Always unplug the power cord to shut down the electric path before cleaning. Otherwise, it may cause electric shock. WARNING 1.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 6.2 When to Replace Parts Name When to Replace When the “WARN2” or “WARN4” warning is Primary filter 6.3.1 displayed When the pressure fails to recover after the Secondary filter 6.3.2 primary filter is replaced...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 6.3.2 Replacing the Secondary Filter If pressure fails to recover after the primary filter is replaced, or every 3 to 6 months as necessary, replace the secondary filter. Replace the secondary filter in a location with enough space to open the intake Important filter chamber.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Remove the exhaust filter. Exhaust port cover Exhaust filter Snap lock Install the new exhaust filter. When installing the filter, do not mistake the back side for the front side. The frame of the filter grate is the exhaust side.
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Install a new fuse. • Specified fuse: Littelfuse 218 Series [0218015.MXP] Fuse Put the fuse box back in place. Fuse box 6 Maintenance and Inspection Original instructions...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 7 Troubleshooting If an error (ERR) or warning (WARN) occurs, the error indicator on the control panel lights up or flashes, and the display alternately shows relevant data and the error number. See “7.1”...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 When the display shows “ERROR CLEAR Y”, press [ENTER]. This clears the errors or warnings. Once WARN6 or WARN7 has been cleared, no warnings are displayed until the Important main power switch is turned back on.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 7.3 Troubleshooting 7.3.1 Nothing Appears on the Display Cause Solution The machine is not turned on. Turn on the main power switch. The fuse is blown. Replace the fuse. Neither of the above applies.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 7.3.4 Dust Leaks Out Cause Solution The primary/secondary/exhaust Reinstall the primary/secondary/exhaust filter. filter is not installed properly. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter. filter is damaged. The primary/secondary/exhaust Replace the primary/secondary/exhaust filter.
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 8 Appendix 8.1 Consumables List Part Name Replacement Cycle* Part Number Primary filter 1 to 3 months FB-700-33-125 Secondary filter 3 to 6 months CHF-3535-95 Exhaust filter CHF-3535-95 6 to 12 months Exhaust HEPA filter* HEP-3535-96...
Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 8.3 Compliance with International Standards 8.3.1 EU Standards (Declaration of Conformity) 8 Appendix Original instructions...
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Compact Dust Collector Instruction Manual for Installation and Maintenance Document No.: CIM-10004-02 Notes Original instructions...
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Document No.: CIM-11004-02 Introduction Thank you for purchasing our “CKU series” dust collector. This dust collector is an energy-saving cleaning box that packs “air technology” in a compact body. This manual is intended for operators and describes how to handle the machine.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 Safety-Related Symbols This manual contains instructions indicated by the symbols and signal words listed below to prevent worker accidents and damage to the machine. Instructions marked DANGER, WARNING, or CAUTION are information necessary in order to use the machine correctly and to ensure the desired performance.
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When making a request, please note the model number and serial number of the product in advance before contacting us. CHIKO AIRTEC CO., LTD. 2-27-24, Hakunoshima, Minoh-shi, Osaka, 562-0012 Japan Contact Information Phone: +81-72-720-5151 Business hours: 9:00 a.m.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 Table of Contents INTRODUCTION ........................ 1 REPRINTING AND COPYING ..................... 1 SAFETY-RELATED SYMBOLS ....................2 CONVENTIONS ........................2 WARRANTY AND AFTER-SALES SERVICE ................. 3 1 PRECAUTIONS FOR USING THE PRODUCT ..............5 1.1 Safety Warning Labels........................
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 1 Precautions for Using the Product 1.1 Safety Warning Labels The warning labels shown below are attached to the machine to provide important safety information that helps prevent worker accidents. Important If a warning label is defaced or damaged, please contact us immediately.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 1.2 Safety Precautions 1.2.1 General Precautions WARNING Carefully read this manual and fully understand all instructions before beginning work. Observe all warnings and cautions and use the machine correctly. Do not operate the machine in a manner or for a purpose not specified in this manual. Doing so may result in an accident.
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 1.2.2 Precautions for Operation WARNING Use the machine to suck up non-explosive dry dust. Explosive dust: Aluminum, magnesium, titanium, zinc, cobalt, nickel, wheat flour, etc. Do not operate the machine or perform suction in or around areas with stagnant fog, smoke, or gas containing flammable, explosive, or corrosive substances.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 2 Specifications and Appearance 2.1 Machine Specifications CKU-750AT3-HC(-V1) Model 1000W Power Voltage 200 V, single phase 200–230V, single phase Current value 9.5A Frequency 50/60Hz Maximum suction 13.2m /min airflow Maximum suction static 3.6kPa pressure Noise level...
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 2.2 Exterior Features Name Function Intake filter chamber Contains primary and secondary filter. Suction port Connect an intake duct. (removable flange) Exhaust door Contains the exhaust filter. Control panel Used to operate the machine. (AT3 panel) Main power switch Turns the machine on and off.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 2.3 Control Panel (AT3 Panel) Name Function Display Displays operating status and various settings. Also displays an error or warning number when an error or warning has occurred. Suction level The suction level is indicated by green lights.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 3 Operation This chapter describes how to operate the machine. Before you begin, carefully read this chapter and “1.2” (p.6), and fully understand all instructions. Do not move the machine while it is in operation. If the power fails or the machine stops unexpectedly, shut off the power.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 3.2 Starting the Machine Please operate the control panel ON/OFF after an interval of at least 3 minutes. Repeated ON/OFF operation of the control panel within 3 minutes, especially NOTE within 30 seconds, may cause malfunction.
Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 3.4 Display Items 3.4.1 Checking Information (During Non-Operation) Program version, RS-485 Ver*.** ID.** communication station number 3.4.2 Checking Operating Status (During Operation) Press [ ] during operation to check operating status. **.**kPa External pressure **.**kPa...
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Compact Dust Collector Instruction Manual for Operators Document No.: CIM-11004-02 Notes Original instructions...
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