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ENAR REN655DY Instruction Manual

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Instruction manual
Double Vibrating Roller
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MI-REN655DY

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Summary of Contents for ENAR REN655DY

  • Page 1 Instruction manual Double Vibrating Roller MI-REN655DY...

  • Page 3: Table Of Contents

    Control elements ......................26 TrackPro (optional) ....................... 29 Transport ..........................30 Safety instructions for transport ..................30 Requirements and preparations ................... 30 Machine Lifting ......................30 Tie down the machine ....................31 Towing the machine ..................... 32 DOUBLE VIBRATING ROLLER REN655DY...
  • Page 4 Permanent decommissioning ..................54 12 Technical data ......................... 56 12.1 General indications ....................... 56 12.2 Noise and vibration data ....................56 12.3 Technical characteristics ....................57 12.4 Combustion engine ...................... 58 12.5 Conversion table ......................59 DOUBLE VIBRATING ROLLER REN655DY...

  • Page 5: Ec Declaration Of Conformity

    2006/42/EC • 2000/14/EC • 2014/30/EU•EN 500-1:2006+A1:2009 • EN 500-4:2011 EN ISO 13766-1:2018 Authorized representative for technical documentation Air Power sro, Jiznf Predmesti 2942, 301 00 Pilsen (CZ) Pilsen (CZ), 09.01.2024 Jiri Dvorak Manager Translation of the original Certificate of Conformity DOUBLE VIBRATING ROLLER REN655DY...

  • Page 6: Preface

    In case of loss or need for a second copy of this instruction manual, you have the following alternatives: • Available on the website: http://www.enar.es. • Contact the company representative. 2.2.1 Basics of the instruction manual This section helps you understand the instruction manual and the characters or character sequences used.
  • Page 7 It is used to warn about potential environmental hazards. Information symbol This symbol identifies informational notices. The information may, for example, be tips for operating the vehicle. These notices thus contribute to a better understanding and better use of the machine. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 8: Rules For Accident Prevention

    The manufacturer reserves the right to make changes to the information contained in this instruction manual without prior notice. Any modifications or additions to this instruction manual must be included immediately by the manufacturer. Group and type Material number (Mat. No.) REN655 REN655DY REN655DYB DOUBLE VIBRATING ROLLER REN655DY...

  • Page 9: Warranty Conditions

    Technical Assistance Service. The following contact options are therefore available to the customer: • Telephone: (+34) 976 464 094 • Email: sat@enar.es *For Mexico, Colombia and Poland, please review the last page (Contact Addresses) of the document. In the event that the guarantee assessment is positive, Enarco will adopt the most convenient option: •...

  • Page 10: Use

    • Transport people or equipment. • Towing other machines. • Fill the water irrigation system with other liquids (e.g. diesel). • Operating the machine with performance data that exceeds the stated or factory specifications. • Compacting trash. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 11: Security

    Security Safety symbols and signal words The following symbol indicates safety instructions. It is used to warn about possible risks to people. DANGER DANGER warns of a situation which, if not avoided, will result in serious injury or death. Consequences in case of non-compliance. ►...

  • Page 12: Structural Modifications

    • Specific national regulations, standards and directives for accident prevention and environmental protection must also be observed. The operating instructions must be supplemented with further information on compliance with company, official, national or general safety directives. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 13: Operator's Obligations

    General safety instructions The safety instructions in this chapter contain the "general safety instructions" that must be included in the operating manual in accordance with applicable standards. They may include instructions that are not relevant for this machine. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 14: Safety Of People

    • When working with this machine for a long time, long-term damage caused by vibrations cannot be completely ruled out. Vibration load,see Technical data on page • Make sure there are no other people in the risk area! DOUBLE VIBRATING ROLLER REN655DY...

  • Page 15: Specific Safety Instructions For Vibratory Rollers

    • In case of heavy rain on sloping surfaces. Risk of slipping! • In case of methane gas leaking from the ground near oil fields. Risk of explosion! • In places with dry and easily flammable vegetation. Risk of fire! • Near open flames. Risk of fire! DOUBLE VIBRATING ROLLER REN655DY...

  • Page 16: Operational Security

    The relevant regulations and standards for measuring, assessing and reducing vibration emissions must be observed, in particular DIN 4150-3. The manufacturer is not responsible for any possible damage to buildings. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 17: Safety Equipment

    • Carry out maintenance work in a clean and dry environment (e.g. in a workshop). • Keep the machine clean. • Replace missing, damaged or illegible warning labels immediately. Warning and information labels contain important information for the protection of the operator. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 18 Place all control elements in neutral position, switch off the engine and the machine and allow them to cool. • Hydraulic fluid is extremely flammable. If a leak is detected, take the machine out of service immediately. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 19: Combustion Engine

    • Engine and exhaust system surfaces can become very hot in a short period of time. Risk of burns! • Do not use any starting aids. These may cause faulty ignition or damage to the engine. Risk of fire! • No smoking! DOUBLE VIBRATING ROLLER REN655DY...

  • Page 20: Starter Battery

    • When connecting the starter battery, always connect the positive pole first. Secure the pole cover. NOTE Never add acids or distilled water. Refer to the battery manufacturer's information for charging. Never open the battery! DOUBLE VIBRATING ROLLER REN655DY...

  • Page 21: Machine Description

    Material number (Mat. No.) Machine Version (Version) Machine number (machine no.) Year of manufacture Manufacturer AIR Power sro Jizni Predmesti 2942 CZ-301 00 PILSEN 3 Made for ENARCO SAU C/ Burtina, 16 PLAZA Logistics Platform 50197 ZARAGOZA (SPAIN) DOUBLE VIBRATING ROLLER REN655DY...
  • Page 22 Warning labels contain important information for the protection of the operator. ► Keep all safety, warning and operating instructions in good condition. ► Immediately replace missing, damaged or illegible stickers and signs. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 23 • Do not use the machine in closed spaces. • Risk of suffocation due to exhaust fumes! • Stop the machine before refueling. • No smoking, avoid fire and direct contact with light. Turn on the light DOUBLE VIBRATING ROLLER REN655DY...
  • Page 24 Lift the machine only from the centre support using certified lifting equipment and securing elements (safety load hook). Mooring points. Water irrigation system. Keep the instruction manual in the document box. Drain the hydraulic oil. Fill the hydraulic oil tank. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 25 Throttle lever positions: • Stop. • Idling. • Maximum speed. Vibrator lever positions: • Vibration off. • Maximum vibration. Gear lever positions: • March forward. • Neutral position, the machine does not move. • Go backwards. Nameplate. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 26: Components

    Components Lifting point Water tank Crane mast Document box (optional) Operating hour counter (optional) Drums Starter battery Drive motor Cover (optional) Vibrator Scraper bars DOUBLE VIBRATING ROLLER REN655DY...

  • Page 27: Control Elements

    Do not block, manipulate or modify the machine's control elements in an impermissible manner. Ignition key (optional) Water irrigation system lever Stop mechanism Gear lever Vibrator lever Throttle lever Mast locking by pedal Closing the cover (optional) DOUBLE VIBRATING ROLLER REN655DY...
  • Page 28 Throttle Manual start Starter decompressor DOUBLE VIBRATING ROLLER REN655DY...

  • Page 29: Trackpro (Optional)

    Upcoming maintenance notice (advance notice of the need for maintenance). • History and serial number access (detailed record of the usage history of each machine. Installation of the MyEnar App is required, available for iOS and Android. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 30: Transport

    Machine Lifting WARNING Risk of crushing! In the case of an unstable machine, lifting devices and lifting equipment may fail and fall. ► Check the stability of the raised machine before continuing work. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 31: Tie Down The Machine

    Tie down the machine to the tie down points as shown. ➢ Use suitable securing means, e.g. e.g. holding straps (1000 daN), chains (6/8 2200 daN). ➢ The machine this insured for no roll, slide eitheroverturn. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 32: Towing The Machine

    To tow the machine in the event of a fault or defect, it is necessary to manually deactivate the parking brake. ✓ The machine is on a flat surface. ✓ The machine and engine are out of service. ✓ The mast is locked. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 33 Secure the machine against unintentional movement, e.g. by placing wedges 1. Open cover 1. Fold rubber cover 2 to one side. Place lever 3 of the hydraulic pump in position A. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 34 After towing, secure the machine against unintentional rolling away, e.g. by placing chocks. Remove the fastening elements. Ask the company representative to repair the machine. Ask the company representative to reactivate the manually deactivated parking brake. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 35: Start-Up

    ► Stop the machine and raise it again onto a load-bearing surface. WARNING Improper handling can cause serious injury or property damage. ► Read and follow all safety instructions contained in this instruction manual. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 36 The maximum height of the screed depends on several factors of the soil characteristics. It is not possible to determine an exact number for this value. ▪ Determine maximum layer height by compaction or soil testing. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 37: Start

    Starting the machine with the reverse starter motor (in case of starter motor failure). 1. Set the vibrator lever 1 to position A. 2. The gear lever 2 remains in position A. 3. Place the throttle lever 3 in position A. 4. Open the fuel valve. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 38 If the choke is on, return it to position B after 3 seconds. ➢ You can hear the ratchet click into place. Place the throttle lever in position B. ➢ Allow the machine to warm up. ➢ The machine is ready for use DOUBLE VIBRATING ROLLER REN655DY...
  • Page 39 Possible engine damage! Do not keep the ignition key in position A for more than 15 seconds. Turn the ignition key to position A and hold. ➢ The engine starts. Turn the ignition key to position B. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 40 Place the throttle lever in position B. ➢ Allow the machine to warm up. ➢ The machine is ready for use. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 41: Management

    Drive and operate the machine with both hands from the steering knuckle. Water irrigation system The machine is equipped with a water irrigation system 1. Place the lever in position I. ➢ Passed of wáter open. Place the lever in position II. ➢ Passed of wáter closed. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 42: Vibration Adjustment

    Position B: Forward travel. The further the lever is pressed forward, the faster the machine will travel forward. Position C: Reverse. The machine will slowly move backwards. Information The parking brake is automatically released when a travel direction is selected and the machine is moved. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 43: Stop Mechanism

    The machine automatically enters a vibration state, the drive lever is released. ► Stop the machine with the following measures. Set the vibrator lever 1 to position A. Place the gear lever 2 in position A. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 44: Stopping The March

    Stopping the march ✓ The machine is on a flat surface. Release the gear lever, the lever automatically moves to position A. Set the vibrator lever 1 to position A. Place the throttle lever in position A. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 45 Turn the ignition key to position A. Remove the ignition key. Allow the machine and motor to cool. ➢ The machine is out of service. ➢ The parking brake is activated automatically. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 46: Maintenance

    Do not clean the machine and components with gasoline or other solvents. WARNING Risk of burns due to hot engine oil! Hot oil splashes can cause skin burns. ► Turn off the engine and allow it to cool. ► Use protective gloves. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 47 Avoid environmental damage! ► Clean the machine in a suitable place where contaminated waste water can be collected in an environmentally friendly manner. ► Collect dirty water and dispose of it in an environmentally friendly way. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 48: Maintenance Program

    Engine maintenance work Every 250 Every 500 h Every 1500 h hours ● Replace engine oil and oil filter.* ● Check valve clearance.* ● Change the filter element.* ● Change the fuel filter.* ● Clean the radiator fins.* DOUBLE VIBRATING ROLLER REN655DY...

  • Page 49: Maintenance Work

    Check the fuel fill level. ➢ Fuel fill level to the lower edge of thefiller caps. Refuel if necessary, see Technical Datain the page 56. Do not overfill the fuel tank. Close the tank cap firmly. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 50 9.3.7 Check the engine oil fill level ✓ The machine is on a flat surface. ✓ The machine is out of service. Check the engine oil fill level on the engine oil dipstick. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 51 Disconnecting the starter battery: ✓ The machine is out of service. Turn all electrical switches to the OFF position. Disconnect the black negative (-) cable from the starter battery. Disconnect the red positive (+) cable from the starter battery. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 52: Malfunctions

    Low fill level in the hydraulic oil tank. Fill the hydraulic oil tank. The machine does not move forward Parking brake defect. Request machine repair.* or backward. * Ask the company representative to carry out this work. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 53: Start The Machine With The Auxiliary System For Starting Up

    Connect terminal 3 of the second cable to the negative (-) pole of the assistance battery. Connect the other terminal 4 of the second cable to the negative (-) pole of the starter battery. Try to start the engine and the machine. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 54: Detention

    Have the machine disassembled and disposed of properly by an authorized recycling company. Proper disposal of this machine prevents negative effects on people and the environment, contributes to the selective treatment of pollutants and allows the reuse of valuable raw materials. DOUBLE VIBRATING ROLLER REN655DY...
  • Page 55 National laws and regional regulations also stipulate, under certain circumstances, the separate disposal of batteries. Therefore, battery disposal must be ensured in accordance with national regulations. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 56: Technical Data

    • The LWA value was determined in accordance with EN ISO 3744 and EN 500-4. Total value of vibrations calculated hand-arm vibrations The ahv value was determined in accordance with EN ISO 20643 and EN 500-4 DOUBLE VIBRATING ROLLER REN655DY...

  • Page 57: Technical Characteristics

    -15 - +45 Storage temperature range [°C] -15 - +45 Sound pressure level at the operator's location LpA [dB(A)] Measured sound power level LWA [dB(A)] Guaranteed sound power level LWA [dB(A)] Total value of vibrations ahv [m/s2] 1170 DOUBLE VIBRATING ROLLER REN655DY...

  • Page 58: Combustion Engine

    Number of revolutions [1/min] 3300 Rule ISO 3046-1 Escape level EU Phase V CO2 emissions* [g/kWh] Battery [V] * Value obtained from CO2 emissions at the time of engine certification without considering the application in the machine. DOUBLE VIBRATING ROLLER REN655DY...

  • Page 59: Conversion Table

    1 bar 14.5 psi 1 kg/cm² 14.22 lbs/in² Strength/power 1 kN 224.81 lbf 1 kW 1.34 hp 1 PS 0.986 hp Torque 1 Nm 0.74 ft.lbs Speed 1 km/h 0.62 mph Acceleration 1 m/s² 3.28 ft/s² DOUBLE VIBRATING ROLLER REN655DY...
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  • Page 62 DOUBLE VIBRATING ROLLER REN655DY...
  • Page 63 FOR ANY REQUIREMENTS REGARDING THE PARTS LIST OF OUR MACHINES, PLEASE REFER TO OUR WEBSITE. www.enargroup.com DOUBLE VIBRATING ROLLER REN655DY...

  • Page 64: Contact Addresses

    E-mail:comercial@mopycsa.com.mx • SAT Email:sat@mopycsa.com.mx • Address: Access II No. 5 INT. 1 - Santa Lucia Complex - Industrial Subdivision, Benito Juarez -76120 Santiago de Querétaro, (Mexico) ENAR COLOMBIA • Phone: (+57) 313 851 0656 • Email Technical Assistance Service: satcolombia@enar.es...

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