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Read this manual carefully before operating this vehicle. OWNER’S MANUAL XVS65Y(C) XVS65AY(C) XVS65ATY(C) LIT-11626-22-20 3B6-28199-13...
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EAU10042 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Adjusting the shock absorber Cleaning the air filter element ..7-14 LABELS ..........1-1 assembly ........4-14 Carburetors ........7-16 Luggage strap holders ....4-15 Checking the engine idling SAFETY INFORMATION ....2-1 Sidestand ........4-15 speed ........
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Checking the wheel bearings ..7-29 ENDURO MOTORCYCLE Battery ..........7-30 LIMITED WARRANTY ....10-7 Replacing the fuses ......7-31 YAMAHA EXTENDED SERVICE Replacing the headlight bulb ..7-32 (Y.E.S.) ........10-9 Replacing a turn signal light bulb or the tail/brake light bulb ..7-33 Supporting the motorcycle ....7-34...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS 3 XVS65AY/ATY 3 XVS65Y 5FB-21668-01...
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LOCATION OF IMPORTANT LABELS 6 California only...
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly...
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SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel...
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The total weight of the operator, pas- Yamaha accessories, which are avail- senger, accessories and cargo must able only from a Yamaha dealer, have not exceed the maximum load limit. been designed, tested, and approved Operation of an overloaded vehicle by Yamaha for use on your vehicle.
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Yamaha vehicles. Yamaha is not in a Never install accessories or carry • Certain accessories can dis- position to test the products that these...
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
This warning light comes on or flashes if an electrical circuit monitoring the en- gine is not working correctly. If this oc- curs, have a Yamaha dealer check the 1. Push. self-diagnosis system. (See page 4-3 1. High beam indicator light “...
If any of those circuits are not working correctly, the engine trouble warning light will come on or flash. If this occurs, have a Yamaha dealer check the vehi- cle. ECA11170 NOTICE 1. Tripmeter reset knob To prevent engine damage, be sure 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU12400 EAU12500 EAU12820 Dimmer switch “ ” Horn switch “ ” Clutch lever Set this switch to “ ” for the high Press this switch to sound the horn. beam and to “ ” for the low beam. EAU12660 Engine stop switch “...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12880 EAU12890 Shift pedal (XVS65Y) Shift pedal (XVS65AY/ATY) Brake lever 1. Shift pedal 1. Shift pedal 1. Brake lever The shift pedal is located on the left The shift pedal is located on the left The brake lever is located at the right side of the engine and is used in com- side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13121 Brake pedal Fuel tank cap The fuel tank cap cannot be installed XVS65Y unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10131 WARNING Make sure that the fuel tank cap is...
WARNING bottom of the filler tube. Because Your Yamaha engine has been de- Gasoline is poisonous and can fuel expands when it heats up, signed to use regular unleaded gaso- cause injury or death.
Do not park the vehicle near ohol containing methanol possible fire hazards such as recommended by Yamaha because it grass or other materials that can cause damage to the fuel system easily burn. or vehicle performance problems. Park the motorcycle in a place...
INSTRUMENT AND CONTROL FUNCTIONS EAU13550 This indicates reserve. With the fuel Fuel cock cock lever in this position, the fuel re- The fuel cock supplies fuel from the serve is made available. Turn the fuel tank to the carburetors while also filter- cock lever to this position if you run out ing it.
INSTRUMENT AND CONTROL FUNCTIONS EAU13620 EAU14184 Tightening torque: Starter (choke) knob “ ” Seats (XVS65Y) Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Passenger seat To remove the passenger seat Remove the nut and washer, and then pull the passenger seat up. 1.
INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat holder EAU14192 Seats (XVS65AY/ATY) by installing its bolts. 3. Install the passenger seat. Passenger seat Make sure that the seats are properly To remove the passenger seat secured before riding. Remove the nut and washer, and then pull the passenger seat up.
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INSTRUMENT AND CONTROL FUNCTIONS 2. Install the passenger seat. Tightening torque: Passenger seat nut: 13 Nm (1.3 m·kgf, 9.4 ft·lbf) Make sure that the seats are properly secured before riding. 1. Bolt To install the rider seat 1. Insert the projection on the front of 1.
INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU14481 Helmet holder Storage compartment The storage compartment is located on the left side of the vehicle. To open the storage compartment 1. Slide the lock cover open, insert the key into the lock, and then turn it clockwise.
Maximum (hard): NOTICE sembly yourself. Take the shock To avoid damaging the mechanism, absorber assembly to a Yamaha do not attempt to turn beyond the 3. Install the passenger and rider dealer for any service. maximum or minimum settings.
INSTRUMENT AND CONTROL FUNCTIONS EAU15151 EAU15301 below and have a Yamaha dealer re- Luggage strap holders Sidestand pair it if it does not function proper- The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
INSTRUMENT AND CONTROL FUNCTIONS EAU15313 Ignition circuit cut-off system The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions. It prevents starting when the trans- mission is in gear and the side- stand is up, but the clutch lever is not pulled.
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WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is turned on. dealer check the system before riding. 3. Turn the key on.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
• Make sure that operation is smooth. • Check cable free play. Throttle grip 7-16, 7-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 7-26 •...
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• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 4-15 • If system is not working correctly, have Yamaha dealer check vehicle.
6. After starting the engine, move the neutral indicator light should come starter (choke) back halfway. on. If not, ask a Yamaha dealer to NOTICE: For maximum engine check the electrical circuit. life, always warm the engine up 4. Turn the starter (choke) on and before starting off.
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 Starting a warm engine Shifting The engine is warm when it responds Follow the same procedure as for start- XVS65Y normally to the throttle with the starter ing a cold engine with the exception (choke) turned off.
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OPERATION AND IMPORTANT RIDING POINTS Shifting gears lets you control the and drive train, which are not amount of engine power available for designed withstand When shifting gears in normal operat- starting off, accelerating, climbing hills, shock of forced shifting. ing conditions, use the recommended etc.
4th → 3rd: 25 km/h (15.5 mi/h) Since the engine is brand new, do not 3rd → 2nd: 25 km/h (15.5 mi/h) immediately have a Yamaha dealer put an excessive load on it for the first 2nd → 1st: 25 km/h (15.5 mi/h) check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17181 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
(if applicable). Yamaha your risk of injury or death during dealers are trained and equipped to service or while using the vehicle. If perform these particular services.
• Replace gasket(s) if necessary. Evaporative emis- • Check control system for dam- √ √ sion control system age. (For California only) • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months...
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PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months •...
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• Lubricate the throttle grip housing and cable. Lights, signals and • Check operation. √ √ √ √ √ √ 26 * switches • Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
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PERIODIC MAINTENANCE AND ADJUSTMENT From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17620 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake system •...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 XVS65AY/ATY XVS65Y Removing and installing pan- The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. XVS65Y 1.
Do not attempt to 1. Spark plug cap diagnose such problems yourself. In- 2. Remove the spark plug as shown, stead, have a Yamaha dealer check with the spark plug wrench includ- the vehicle. ed in the owner’s tool kit.
PERIODIC MAINTENANCE AND ADJUSTMENT 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19672 Canister (for California only) trode erosion and excessive car- gasket and its mating surface, and bon or other deposits, and replace then wipe off any grime from the it if necessary.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU19744 3. Remove the engine oil filler cap Engine oil and oil filter ele- and drain bolt to drain the oil from ment the crankcase. The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri-...
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PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 9. Refill with the specified amount of the recommended oil, and then in- stall and tighten the oil filler cap. Recommended engine oil: See page 9-1. Oil quantity: 1.
If any higher. leakage is found, have a Yamaha deal- Make sure that no foreign mate- The oil level should be at the brim of the er check and repair the vehicle. In addi- rial enters the crankcase.
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Remove the oil filler bolt and drain 6. Check the final gear case for oil EAU33383 Cleaning the air filter element bolt to drain the oil from the final leakage. If oil is leaking, check for The air filter element should be cleaned gear case.
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PERIODIC MAINTENANCE AND ADJUSTMENT If dust or water collects in the air filter check hose, remove the clamp from it, and then remove the plug to drain the hose. 1. Air filter element 1. Air filter element holder 2. Projection 4.
Therefore, all carburetor adjusted by a Yamaha dealer at the in- adjustments should be left to a Yamaha tervals specified in the periodic mainte- dealer, who has the necessary profes- nance and lubrication chart.
33 psi) from occurring, the valve clearance regarding the specified tires. XVS65ATYC 225 kPa (2.25 must be adjusted by a Yamaha dealer kgf/cm², 33 psi) at the intervals specified in the periodic Tire air pressure XVS65AY 225 kPa (2.25 maintenance and lubrication chart.
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XVS65AYC 198 kg (437 lb) in it, or if the sidewall is cracked, con- Tire information XVS65Y 180 kg (397 lb) tact a Yamaha dealer immediately and This motorcycle is equipped with spoke XVS65YC 178 kg (392 lb) have the tire replaced.
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After extensive tests, only the tires list- XVS65ATY BRIDGESTONE/EXE- DRA G702 ed below have been approved for this DRA G703 XVS65AYC BRIDGESTONE/EXE- model by Yamaha Motor Co., Ltd. XVS65ATYC BRIDGE- DRA G702 STONE/EXEDRA G703 XVS65Y BRIDGESTONE/EXE- XVS65AY BRIDGESTONE/EXE- DRA G546...
XVS65AYC age before each ride. If any dam- 5.0–10.0 mm (0.20–0.39 in) age is found, have a Yamaha XVS65Y dealer replace the wheel. Do not 10.0–15.0 mm (0.39–0.59 in) attempt even the smallest repair to XVS65YC 1.
PERIODIC MAINTENANCE AND ADJUSTMENT 5. To increase the clutch lever free EAU22093 Adjusting the brake lever free play, turn the adjusting nut in direc- If the specified clutch lever free play play tion (a). To decrease the clutch le- could be obtained as described above, ver free play, turn the adjusting nut tighten the locknut and skip the rest of in direction (b).
If there is air in the hy- XVS65Y draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin- ish the braking performance, which may result in loss of con- 1.
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WARNING adjusting bolt in direction (a). To turn the adjusting nut at the brake rod in It is advisable to have a Yamaha lower the brake pedal, turn the ad- direction (a). To decrease the brake justing bolt in direction (b).
(a). To make the brake light the wear indicator grooves. If a brake the wear limit line, have a Yamaha come on later, turn the adjusting nut in pad has worn to the point that the wear dealer replace the brake shoes as a direction (b).
EAU22721 Checking the brake fluid level Changing the brake fluid brake fluid, otherwise the rubber Have a Yamaha dealer change the seals may deteriorate, causing brake fluid at the intervals specified in leakage and poor braking perfor- the TIP after the periodic maintenance mance.
If a cable is damaged maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. WARNING! Damage to the outer housing of cables may result in in- ternal rusting and cause interfer- ence with cable movement.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23142 Recommended lubricant: Recommended lubricants: Checking and lubricating the Lithium-soap-based grease Brake lever: brake and clutch levers Silicone grease Clutch lever: Brake lever Lithium-soap-based grease Clutch lever The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary.
WARNING push down hard on the handlebars If the sidestand does not move up several times to check if the front and down smoothly, have a Yamaha fork compresses and rebounds dealer check or repair it. Otherwise, smoothly. the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
If any damage is found or the front hicle so there is no danger of it fork does not operate smoothly, falling over. have a Yamaha dealer check or re- [EWA10751] 2. Hold the lower ends of the front pair it.
To charge the battery burns. Avoid any contact with Have a Yamaha dealer charge the bat- skin, eyes or clothing and al- tery as soon as possible if it seems to ways shield your eyes when have discharged.
6. Spare fuse page 7-8.) stant-voltage battery charger, If a fuse is blown, replace it as follows. have a Yamaha dealer charge 1. Turn the key to “OFF” and turn off your battery. the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Headlight coupler 2. Headlight bulb cover 3. Unhook the headlight bulb holder, 1.
6. Install the headlight unit by install- wise until it stops. ing the screws. 4. Install the lens by installing the 7. Have a Yamaha dealer adjust the screws. NOTICE: Do not over- headlight beam if necessary. tighten the screws, otherwise the lens may break.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 a jack either under each side of the EAU24360 Supporting the motorcycle Front wheel frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions EAU24601 To remove the front wheel...
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PERIODIC MAINTENANCE AND ADJUSTMENT 2. Lift the wheel up between the fork Tightening torque: legs. Wheel axle: 59 Nm (5.9 m·kgf, 43 ft·lbf) Make sure that there is enough space 6. Tighten the front wheel axle pinch between the brake pads before insert- bolt to the specified torque.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 4. Remove the brake pedal free play Rear wheel adjusting nut, and then disconnect the brake rod from the brake cam- EAU25142 shaft lever. To remove the rear wheel EWA10821 WARNING To avoid injury, securely support the vehicle so there is no danger of it falling over.
(See page 7-22.) self. However, should your motorcycle EWA10660 require any repair, take it to a Yamaha WARNING dealer, whose skilled technicians have After adjusting the brake pedal free the necessary tools, experience, and...
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PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 7-38...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Rust and corrosion can develop matte colored finished parts. Be ECA10771 even if high-quality components are sure to consult a Yamaha dealer for NOTICE advice on what products to use be- used. A rusty exhaust pipe may go un- Avoid using strong acidic wheel fore cleaning the vehicle.
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MOTORCYCLE CARE AND STORAGE cleaning products, solvent or After normal use 2. After drying the motorcycle, apply thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild a corrosion protection spray on all movers or inhibitors, brake flu- detergent, and a soft, clean sponge, metal, including chrome- and nick- id, antifreeze or electrolyte.
MOTORCYCLE CARE AND STORAGE EWA11131 EAU26231 Storage WARNING Consult a Yamaha dealer for advice on Contaminants on the brakes or tires what products to use. Short-term can cause loss of control. Always store your motorcycle in a cool, Make sure that there is no oil or dry place and, if necessary, protect it wax on the brakes or tires.
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MOTORCYCLE CARE AND STORAGE 3. Drain the carburetor float cham- spark plug electrodes while °C (90 °F)]. For more information bers by loosening the drain bolts; turning the engine over. on storing the battery, see page this will prevent fuel deposits from 7-30.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the rider seat. (See page 4-10.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10-2...
If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
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CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months 10-6...
CONSUMER INFORMATION EAU26663 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants that CUSTOMER’S RESPONSIBILITY under this Engine new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period...
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CUSTOMER SERVICE What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase.
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
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Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
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INDEX Parking ............6-5 Part locations .......... 3-1 Air filter element, cleaning..... 7-14 Final gear oil ......... 7-13 Pre-operation check list......5-2 Front fork, checking ......7-28 Fuel............4-7 Battery........... 7-30 Fuel cock ..........4-9 Rear brake light switch, adjusting ..7-24 Brake and clutch levers, checking and Fuel tank cap ..........
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INDEX Troubleshooting........7-37 Troubleshooting chart ......7-39 Turn signal indicator light......4-2 Turn signal light bulb or tail/brake light bulb, replacing ......7-33 Turn signal switch........4-4 Valve clearance ........7-17 Vehicle identification number....10-1 Warranty, extended ......10-9 Warranty, limited........10-7 Wheel bearings, checking ....
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.04-1.0×2 CR...
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