Two-Stage, Single-Phase Unit with Optional Components and Internal Two-Way Water Valve........36 CT Motor..............80 Economizer .............. 36 Two-Stage, Single-Phase Unit with Optional Components and Hot Gas Reheat ............37 CA Motor ..............81 Boilerless Control ............37 CF Series Heat Pumps — 8733846299 (2024/11)
Follow all safety codes. Wear safety glasses and work gloves. Use a quenching cloth for brazing, and place a fire extinguisher close to the work area. CF Series Heat Pumps — 8733846299 (2024/11)
Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when Risk of Fire! handling parts. Flammable Refrigerant Used—To be repaired only by trained service personnel. DO NOT puncture refrigerant tubing. CF Series Heat Pumps — 8733846299 (2024/11)
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If a compressor is removed from this unit, refrigerant circuit oil will remain in the compressor. To avoid leakage of compressor oil, refrigerant lines of the compressor must be sealed after it is removed. CF Series Heat Pumps — 8733846299 (2024/11)
E — Pump/Valve Relay G — Boilerless Control J — Disconnect Switch K — Fire Alarm Relay/Dual Power L — Refrigerant Leak Sensor M — Wire Transformer to 208 Volts Fig. 1 Model Nomenclature CF Series Heat Pumps — 8733846299 (2024/11)
General Description CF series units are offered with a wide range of factory-installed 3 General Description options including: internal 2-way valves; DuoGuard™ air coils; 2“4-sided filter racks; MERV 13 filters (with constant airflow The CF series water-to-air heat pump provides an unmatched ECM motors);...
Note: Maximum and minimum operating limits may not be combined. Refer to Engineer Submittal Sheet on the product information page. (See the QR code on the back page of the IOM). Acronyms: LWT: Leaving Water Temperature EWT: Entering Water Temperature Table 2 Operating Limits CF Series Heat Pumps — 8733846299 (2024/11)
Note any visible damage or shortage on all copies of the freight bill. Concealed damage not discovered until after removing the units from packaging must be reported to Bosch by the original purchaser by filing a claim at: https://claims.bosch-homecomfort.us...
DO NOT use CF series units for temporary heating, air conditioning or ventilation during construction, especially when plastering, sanding, or painting. Care should be taken to avoid introduction of dust, paint, or debris into the air coil.
NOTICE It is generally not necessary to anchor the unit unless required by local code. All major service access for the CF Series vertical Equipment should never be used during construction due to models is from the front side of the unit. When installing the unit...
Fig. 4 Straight-Through Orientation Fig. 2 Vibration Absorbing Pad 5.6 Horizontal (HZ) Units 5.6.1 Configuring the Horizontal Supply Air Orientation The supply air location on CF Series Horizontal units can be field converted from end blow to straight through or vice-versa. NOTICE STRAIGHT...
HZ units. The rods must be securely anchored to the ceiling. Refer to the hanging bracket assembly and installation instructions for details. Fig. 6 Pitched Unit | 15 CF Series Heat Pumps — 8733846299 (2024/11)
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DANGER The rods must be securely anchored to the ceiling. 1. Remove and discard factory provided screws from locations where hanging brackets will be installed as shown in Fig. 8. 16 | CF Series Heat Pumps — 8733846299 (2024/11)
5.8 Duct System away from the unit a minimum of 1/8” per foot to allow the All CF Series models are provided with a supply air outlet collar condensate to flow away from the unit. and return air duct flange to facilitate duct connections.
Occasionally these valves produce a flow noise that can be reduced by applying some back pressure. To accomplish this, slightly close the leaving isolation valve. 18 | CF Series Heat Pumps — 8733846299 (2024/11)
Antifreeze may be added before, during, or after the flushing indicated on the unit’s nameplate or on the performance data process. Refer to the Antifreeze section below for more detail. sheet. | 19 CF Series Heat Pumps — 8733846299 (2024/11)
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The compressor power supply must be connected to the line (L) side of the compressor contactor. The 20 | CF Series Heat Pumps — 8733846299 (2024/11)
Because remote temperature sensors measure resistance, very long cable runs can cause slight errors in the measurement. For the highest temperature reading accuracy, avoid exceeding the maximum recommended wire lengths show in Table 8. 22 | CF Series Heat Pumps — 8733846299 (2024/11)
Using Bosch Flow Centers makes the installation easier. (Refer to Fig. 17) Anti-freeze solutions must be used when low loop temperatures Operation of an CF Series unit on a closed loop application are expected to occur. requires the extended range option.
Fouling due to iron bacteria can also pose problems in some open loop installations. Iron bacteria fouling can quickly degrade system performance and plug heat exchangers. Air in the water system will greatly accelerate the fouling or corrosion process. | 27 CF Series Heat Pumps — 8733846299 (2024/11)
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< 10 ppm, < 600 µm size** Erosion Maximum Water Velocity 6 ft/sec 6 ft/sec * No "rotten egg" smell present at < 0.5 ppm H ** Equivalent to 30 mesh strainer Table 9 Water Quality Table 28 | CF Series Heat Pumps — 8733846299 (2024/11)
9.2 Checking Scroll Compressor Rotation Scroll compressors, like the ones used on the CF series, are NOTICE phase sensitive. When out of phase, the compressors will run in reverse. After a few minutes of reverse operation, a scroll Do not use fan rotation as an indication of the unit’s phase...
Allow five minutes between tests for the pressure to equalize. 1. Turn thermostat to lowest setting and set thermostat switch to HEAT position. 2. Slowly turn the thermostat to a higher temperature until the compressor activates. 30 | CF Series Heat Pumps — 8733846299 (2024/11)
When a malfunction light is used for diagnostic purposes, the [10] UPM Settings DIP Switch (SW1) connection is made at the dry contact connection terminals of [11] A2L Sensor the UPM board. [12] 24VAC Power Common | 31 CF Series Heat Pumps — 8733846299 (2024/11)
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120 seconds, the controller will shut down the compressor and enter into a soft-lockout condition. The default freeze limit trip is 25°F. 32 | CF Series Heat Pumps — 8733846299 (2024/11)
UPM board is set starting at the same time after power up or after a power to "PULSE." interruption, in order to avoid creating a large electrical spike. | 33 CF Series Heat Pumps — 8733846299 (2024/11)
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Both the status LED and the alarm contact will be active. The status LED will be active, 34 | CF Series Heat Pumps — 8733846299 (2024/11)
13 Options CF series heat pumps can be provided an optional waterside A number of options are available on CF Series of Heat Pumps. economizer. The waterside economizer option allows a cooling The following details the purpose, function, and components of demand to be satisfied by circulating cold water through a water- each option.
If, during a call for heating, the supply water temperature CF series heat pumps can be provided with an optional hot gas climbs above the set point specified in the option card or reheat. The hot gas reheat option cools and dehumidifies the...
The HRP consists of three major components: CF Series model has a number of heater sizes. Refer to Engineer • Double-wall, vented refrigerant-to-water heat exchanger Submittal Sheet on the product information page for heater •...
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Heat exchanger ruptures that occur due to freezing will void the heat recovery package warranty along with the heat pump warranty. 40 | CF Series Heat Pumps — 8733846299 (2024/11)
3. Depress the hot water tank pressure relief valve handle to installation. ensure there is no air remaining in the tank. | 41 CF Series Heat Pumps — 8733846299 (2024/11)
DC motor (ECM) motor is required, but the features of a constant airflow motor are not required, the CF series is offered with a constant torque ECM motor option. 42 | CF Series Heat Pumps — 8733846299 (2024/11)
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Off delay = 30 seconds = After receiving an OFF command motor will continue running for 30 seconds. CFM based on wet coil and 1" Merv 5 Throwaway. DH is the default tap for Dehumidification. 44 | CF Series Heat Pumps — 8733846299 (2024/11)
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Off delay = 30 seconds = After receiving an OFF command motor will continue running for 30 seconds. CFM based on wet coil and 1" Merv 5 Throwaway. DH is the default tap for Dehumidification. 46 | CF Series Heat Pumps — 8733846299 (2024/11)
Off delay = 30 seconds = After receiving an OFF command motor will continue running for 30 seconds. CFM based on wet coil and 1" Merv 5 Throwaway. DH is the default tap for Dehumidification. 48 | CF Series Heat Pumps — 8733846299 (2024/11)
For installations where constant air delivery is critical or where external static pressure drop can vary greatly (such as with high-MERV value filters) the CF series is offered with a constant air flow ECM motor option. This option provides ECM motor efficiency combined with a constant air delivery across a wide range of external static pressures.
Air flow is 69% of tabulated values during fan-only operation. When passive dehumidification mode is enabled, air flow i s 85% of tabulated value. CFM based on wet coil and 1" Merv 5 Throwaway. | 51 CF Series Heat Pumps — 8733846299 (2024/11)
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Air flow is 69% of tabulated values during fan-only operation. When passive dehumidification mode is enabled, air flow is 85% of tabulated value. CFM based on wet coil and 1" Merv 5 Throwaway. | 53 CF Series Heat Pumps — 8733846299 (2024/11)
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During fan only operation air flow is 69% of tabulated value. When passive dehumidification mode is enabled, air flow is 85% of tabulated value. CFM based on wet coil and 1" Merv 5 Throwaway. | 55 CF Series Heat Pumps — 8733846299 (2024/11)
• air temperature problems. Use of the pressure and temperature charts for the unit may be required to properly determine the cause. 56 | CF Series Heat Pumps — 8733846299 (2024/11)
Intrinsically-safe components must be replaced. for the purpose and to the correct specification. At all times the manufacturer's maintenance and service guidelines must be followed. If in doubt, consult Bosch service and support for 17.8 Check Cabling assistance. Check that cabling will not be subject to wear, corrosion, excessive pressure, vibration, sharp edges, or any other adverse environmental effects.
Be sure to label the system when charging is complete (if not already). Use extreme care not to overfill the refrigerating system. Ensure the system is pressure-tested with the appropriate purging gas prior to recharging the system. 58 | CF Series Heat Pumps — 8733846299 (2024/11)
Remove the three screws positioned above the motor. Drop down and slide off the welded pins situated on the opposite side from the motor. (See Fig. 27.) | 59 CF Series Heat Pumps — 8733846299 (2024/11)
Before carrying out this procedure, it is essential that the technician is completely familiar with the equipment and all its Ensure that there are labels on the equipment stating the detail. equipment contains flammable refrigerant. 60 | CF Series Heat Pumps — 8733846299 (2024/11)
Is the Fault LED flow Inspect the air coil for dirt/debris. blinking two (2) times? Check duct work—Are dampers closed or blocked? Low pressure Check refrigerant pressure with a gauge set. fault—Low refrigerant | 61 CF Series Heat Pumps — 8733846299 (2024/11)
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Check that the condensate sensor is mounted on Condensate fault— the drain pan, and the terminal is not touching False trigger sheet metal. 62 | CF Series Heat Pumps — 8733846299 (2024/11)
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If not check the resistance of the compressor Burned out windings using the values shown in the compressor compressor characteristics chart. Note that the compressor must be cool (70° F) when checking the windings. | 63 CF Series Heat Pumps — 8733846299 (2024/11)
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Test (ON) while verifying that G to C has 24 volts. If the motor does not start, replace the ECM motor. If the motor starts, replace the ECM Interface Board. 64 | CF Series Heat Pumps — 8733846299 (2024/11)
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Low refrigerant capacity High humidity Check unit performance against building load Unit oversized calculations. Short cycling Poor thermostat Make sure that the thermostat is not located near a location supply air duct. | 65 CF Series Heat Pumps — 8733846299 (2024/11)
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Clean/descale water coil. water coil elevating heat pressure Low air flow Check filter. elevating head Increase fan speed. pressure Fast-closing valves Change valves to slow-close type. Water hammer installed Table 18 Unit Troubleshooting 66 | CF Series Heat Pumps — 8733846299 (2024/11)
Is the W_OUT LED No Boilerless Control the Option Card is heat, then check the Heating on the Option Card operation set above the electric heat water operation. temperature. Table 19 Option Card Troubleshooting | 67 CF Series Heat Pumps — 8733846299 (2024/11)
12.0 16.0 11.3 CF060 15.0 20.0 10.1 10.4 13.5 CF070 18.0 24.0 14.0 14.4 Note: All values are based upon pure water at 70° F. Table 21 Water-Side Pressure Drop Table 74 | CF Series Heat Pumps — 8733846299 (2024/11)
73.6 87.2 108.4 73.6 51.4 CF070 HZ 145.4 49.2 39.6 23.3 33.4 39.6 49.2 33.4 23.3 *The front is the control box end of the unit. Table 23 Corner Weights (HZ) 76 | CF Series Heat Pumps — 8733846299 (2024/11)
21.1 Two-Stage, Single-Phase, Standard Unit with Constant Torque (CT) Motor Fig. 29 Two-Stage, Single-Phase, Standard Unit with CT Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 78 | CF Series Heat Pumps — 8733846299 (2024/11)
21.2 Two-Stage, Single-Phase, Standard Unit with Constant Airflow (CA) Motor Fig. 30 Two-Stage, Single-Phase, Standard Unit with CA Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 79 CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 31 Two-Stage, Single-Phase Unit with Optional Components and CT Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 80 | CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 32 Two-Stage, Single-Phase Unit with Optional Components and CA Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 81 CF Series Heat Pumps — 8733846299 (2024/11)
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Fig. 33 Two-Stage, Single-Phase Unit with CT Motor and Electric Heat FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 82 | CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 34 Two-Stage, Single-Phase Unit with CA Motor and Electric Heat FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 83 CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 35 Two-Stage, Single-Phase Unit with Optional Components, CT Motor, and Electric Heat FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 84 | CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 36 Two-Stage, Single-Phase Unit with Optional Components, CA Motor, and Electric Heat FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 85 CF Series Heat Pumps — 8733846299 (2024/11)
21.9 Two-Stage, Three-Phase, Standard Unit with CT Motor Fig. 37 Two-Stage, Three-Phase, Standard Unit with CT Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. 86 | CF Series Heat Pumps — 8733846299 (2024/11)
21.10 Two-Stage, Three-Phase, Standard Unit with CA Motor Fig. 38 Two-Stage, Three-Phase, Standard Unit with CA Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 87 CF Series Heat Pumps — 8733846299 (2024/11)
21.11 Two-Stage, Three-Phase Unit with Optional Components and CT Motor Fig. 39 Two-Stage, Three-Phase Unit with Optional Components with CT Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. CF Series Heat Pumps — 8733846299 (2024/11)
Fig. 40 Two-Stage, Three-Phase Unit with Optional Components with CA Motor FOR REFERENCE ONLY Actual unit wiring may vary from this example. Always refer to the wiring diagram attached to the unit. | 89 CF Series Heat Pumps — 8733846299 (2024/11)
Return) Table 25 Vertical (VT) Unit Dimensions • Specifications subject to change without notice. • All dimensions within ±0.125". • Overall unit dimensions do not include filter rack or duct flanges. 90 | CF Series Heat Pumps — 8733846299 (2024/11)
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Dimensional Drawings Fig. 41 Vertical (VT) Unit Drawings | 91 CF Series Heat Pumps — 8733846299 (2024/11)
• Filter rack dimensions does not include 1" duct flange. • 2" filter racks can accept either a 1" or 2" filter. • 4" filter racks can accept either a 2" or 4" filte 92 | CF Series Heat Pumps — 8733846299 (2024/11)
• All dimensions within ±0.125". • Overall unit dimensions do not include filter rack or duct flanges. • Unit sizes 015–070 can be field converted between end blow and straight-through supply air configurations. 94 | CF Series Heat Pumps — 8733846299 (2024/11)
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Dimensional Drawings Fig. 43 Horizontal (HZ) Units Dimensional Drawings | 95 CF Series Heat Pumps — 8733846299 (2024/11)
• Filter rack dimensions does not include 1" duct flange. • 2" filter racks can accept either a 1" or 2" filter. • 4" filter racks can accept either a 2" or 4" filter. 96 | CF Series Heat Pumps — 8733846299 (2024/11)
Hand Return) Table 29 Counter Flow Unit Dimensions • Specifications subject to change without notice. • All dimensions within ±0.125". • Overall unit dimensions do not include filter rack or duct flanges. 98 | CF Series Heat Pumps — 8733846299 (2024/11)
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Dimensional Drawings Fig. 45 Counter Flow Unit Dimensions Drawings | 99 CF Series Heat Pumps — 8733846299 (2024/11)
• 2" filter racks can accept either a 1" or 2" filter. • 4" filter racks can accept either a 2" or 4" filter. • Economizer Drains are 3/4" FNPT. • HRP Connections are 1/2" FNPT. 100 | CF Series Heat Pumps — 8733846299 (2024/11)
Dimensional Drawings 22.7 Service Clearance Vertical and CounterFlow Cabinet Service Clearance Horizontal Cabinet Service Clearance Fig. 47 Vertical and Horizontal Cabinet Service Clearance 102 | CF Series Heat Pumps — 8733846299 (2024/11)
Decommissioning — Means the final shut-down and removal from operation or usage of a product or piece of equipment containing fluorinated greenhouse gases. Discharge Pressure — Referring to the pressure leaving compressor. | 103 CF Series Heat Pumps — 8733846299 (2024/11)
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Additional Product Information Page To see additional product information and documentation, please visit the product page: www.bosch-homecomfort.com/us/ or scan the QR code below. Bosch Thermotechnology Corp. 65 Grove Street Watertown, MA 02472 Tel: +1 (800) 283-3787 Fax: +1 (603) 965-7568...
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