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For spare parts drawings refer to the section " LIST OF COMPONENTS" enclosed to this manual.
• For any further information please contact your local dealer or call:
Phone (+39) 051 6781511 - Fax (+39) 051 846349 - e-mail: aftersales.emea@vsgdover.com
7300-M060-00
TYRE CHANGER SERIES
GA1440, G5440 and HP440
INSTRUCTION MANUAL
Applicable to the following models
SPA.G5440.205995
RAV.G5440.206022
SPA.G5440.206039
RAV.G5440.206145
RAV.G5440.206152
RAV.G5440.206169
RAV.G5440.206176
RAV.G5440.206183
ROT.HP440.201720
ROT.HP440.201737
TRANSLATION FROM THE
EN
ORIGINAL INSTRUCTIONS
VEHICLE SERVICE GROUP ITALY S.r.l
Via Filippo Brunelleschi, 9 - 44020 Ostellato - Ferrara - Italy
7300-M060-00 - Rev. n. 00 (09/2023)
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Table of Contents
Related Manuals for Dover VSG GA1440 Series
Summary of Contents for Dover VSG GA1440 Series
- Page 1 7300-M060-00 TYRE CHANGER SERIES GA1440, G5440 and HP440 INSTRUCTION MANUAL Applicable to the following models SPA.G5440.205995 RAV.G5440.206022 SPA.G5440.206039 RAV.G5440.206145 RAV.G5440.206152 RAV.G5440.206169 RAV.G5440.206176 RAV.G5440.206183 ROT.HP440.201720 ROT.HP440.201737 TRANSLATION FROM THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the section “ LIST OF COMPONENTS” enclosed to this manual. •...
- Page 2 PRINTING CHARACTERS AND SYMBOLS Throughout this manual, the following symbols and printing characters are used to facilitate reading: Indicates the operations which need proper care Indicates prohibition Indicates a possibility of danger for the operators BOLD TYPE Important information WARNING: before operating the machine, read carefully chapter 5 “Operation”...
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Page 3: Table Of Contents
CONTENTS INTRODUCTION GENERAL INFORMATION TRANSPORT, UNPACKING AND STORAGE INSTALLATION OPERATION INFLATING MAINTENANCE TROUBLESHOOTING ELECTRIC AND PNEUMATIC DIAGRAM CONTENT OF THE EC DECLARATION OF CONFORMITY CONTENT OF THE UK DECLARATION OF CONFORMITY 3 / 31 REV. 00... -
Page 4: Chapter 1 - Introduction
CHAPTER 1 – INTRODUCTION INTRODUCTION Thank you for purchasing a product from the line of Automatic tire changers. The machine has been manufactured in accordance with the very best quality principles. Follow the simple instructions provided in this manual to ensure the correct operation and long life of the machine. Read the entire manual thoroughly and make sure you understand it. - Page 5 • Any tampering or modification to the equipment carried out without the manufacturer’s prior authorization will free him from all responsibility for damage caused directly or indirectly by the above actions. • Removing or tampering with safety devices immediately invalidates the guarantee. •...
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Page 6: Chapter 2 - General Information
CHAPTER 2 – GENERAL INFORMATION INTENDED USE • This automatic tire changer has been designed and manufactured exclusively for removing and mounting tires from/onto rims from 10" to 24" and a maximum diameter of 1000 mm. • particular THE MANUFACTURER cannot be held responsible for any damage caused through the use of this tire changer for purposes other than those specified in this manual, and therefore inappropriate, incorrect and unreasonable. - Page 7 DANGER WARNING SIGNS 7 / 31 REV. 00...
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Page 8: Technical Specification
TECHNICAL SPECIFICATION 10” – 20” External locking rim dimension 11” – 21” 12” – 22” 12”- 22” Internal locking rim dimension 13” – 23” 14” – 24” Max. tire diameter 1000mm (39”) Max tire width 330mm (13”) Force on bead breaker blade (10 bar) 3000 kg Working pressure 10 bar (145 psi) -
Page 9: Chapter 3 - Transportation, Unpacking And Storage
CHAPTER 3 – TRANSPORTATION, UNPACKING AND STORAGE TRANSPORTATION • The tire changer must be transported in its original packaging and kept in the position shown on the package itself. • The packaged machine may be moved by means of a fork lift truck of suitable capacity. Insert the forks at the points shown in figure 3. -
Page 10: Chapter 4 - Installation
CHAPTER 4 – INSTALLATION 4.1 SPACE REQUIRED When choosing the place of installation be sure that it complies with current safety at work regulations. • The tire changer must be connected to the main electric power supply and the compressed air system. -
Page 11: Parts & Assembly
PARTS ASSEMBLY 4.2.1 Arm assembly • Unscrew the pallet fixing screws and set the tire changer on the floor. • Unscrew the screws from the body, set the vertical arm into the proper seat on the machine body (Fig. 5). •... - Page 12 • Tighten the screw (8) as shown in Fig. 8. • Fix the inflating gauge hook (9) on the vertical arm. • Tighten the screws and washers to fix the rubber protection as shown in Fig. 5/b. • Fix the wheel rubber support (S) by means of washers (12) and screws (13) as shown in Fig. 9/a.
- Page 13 • Connect the machine to the air supply (Fig. 9/b) • Press the bead breaker’s pedal to release the hook from the cylinder’s shaft (Fig. 9/c) • Mount the bead breaker arm as shown in Fig. 9/d: Set the arm into the proper seat, set the screw into the hole and screw the nut WITHOUT TIGHTENING.
- Page 14 4.2.2 Mounting and connecting the GT tank(optional) • Fix the tank on the back side of the machine body through the proper screw. Fig. 10. • Demount the side panel. • Route the hose (2), situated inside the machine body, though the hole on the back side of the body.
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Page 15: Operating Tests
COMMISSIONING Any electric connection job must be carried out by professionally qualified personnel. Make sure that the power supply is right. Make sure the connection of the phases is right. Improper electrical hook-up can damage motor and will not be covered under warranty. •... - Page 16 4.4.1 GT version(optional) Do NOT LEAN on the turntable during this operation. Possibly dirty dust on turntable could offend the operator’s eyes. For the same reason, be carefully as not to accidentally push the inflating pedal while working. • When the pedal located on the left side of the machine body is pushed down to its intermediate position (B), air is released from the airline gauge.
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Page 17: Chapter 5 - Operation
CHAPTER 5 – OPERATION Do not use the machine until you have read and understood the entire manual and the warning provided. Before carrying out any operation, deflate the tire and take off all the wheel balancing weights. The operation of the tire changer is divided into three parts: a) BREAKING THE BEAD b) REMOVING THE TIRE c) MOUNTING THE TIRE... - Page 18 REMOVING THE TIRE Before any operation make sure to remove the old wheel balancing weights and check that the tire is deflated. During arm tilting make sure that nobody stats behind the tire changer. • Press pedal (H) to tilt the arm (P) thereby clearing the turntable. •...
- Page 19 • With the lever held in this position, rotate the turntable (Y) in a clockwise direction by pressing pedal (Z) down until the tire is completely separated from the wheel rim (Fig. 17). • In order to remove the inner tube if there is one, tilt the arm (P) by pushing the pedal (H) down directly without unlocking the mounting bar.
- Page 20 Never keep your hands onto the wheel: the arm recovery to “working position” could set the operator at risk of hand crushing between rim and mounting head. • Move the tire so that the bead passes below the front section of the mounting head and is brought up against the edge of the rear section of the mounting head itself.
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Page 21: Chapter 6 - Inflating
CHAPTER 6 – INFLATING The greatest attention is called for when inflating the tires. Keep strictly to the following instructions since the tire changer is NOT designed and built to protect (or anyone else in the vicinity of the machine) if the tire bursts accidentally. - Page 22 INFLATING TIRES WITH GT SYSTEM (OPTIONAL) The GT inflating system facilitates inflation of tubeless tires to a powerful jet of air from the nozzle positioned on the clamps. During this phase of work the level of noise can reach 85db (A). It is advisable to use a noise protection.
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Page 23: Chapter 7 - Maintenance
CHAPTER 7 – MAINTENANCE 7.1 GENERAL WARNINGS Unauthorized personnel may not carry out maintenance work. • Regular maintenance as described in the manual is essential for correct operation and long lifetime of the tire changer. • If maintenance is not carried out regularly, the operation and reliability of the machine may be compromised, thus placing the operator and anyone else in the vicinity at risk. - Page 24 If necessary to adjust the vertical arm locking plate because the tool does not lock or it does not rise from the rim of 2mm necessary for working, adjust nuts as shown in Fig. 25. For cleaning or replacing the silencer for opening/closing clamps valves, see Fig 26 and proceed as follows: 1.
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Page 25: Chapter 8 - Trouble-Shooting
CHAPTER 8 – TROUBLE-SHOOTING ROUBLE OSSIBLE AUSE OLUTION Turntable rotates only in Reverser broken Replace reverser one direction. Belt broken Replace Reverser broken Replace reverser Turntable does not rotate. Check for loose wire in the motor, plug or socket. Problem with motor Replace motor Turntable locks Belt loose... -
Page 26: Chapter 9 - Electric And Pneumatic Diagram
CHAPTER 9 – ELECTRIC AND PNEUMATIC DIAGRAM 26 / 31 REV. 00... - Page 27 27 / 31 REV. 00...
- Page 28 ESQUEMA NEUMÁTICO STND 1. Manómetro inflable 2. 1/4" Silenciador 3. 1/8" Silenciador 4. Válvula de alivio rápido 5. Cilindro de corte de cordón 6. Cilindro de la plataforma giratoria 7. Válvula de rotura de talón 8. Válvula para plataforma giratoria 9.
- Page 29 ESQUEMA NEUMÁTICO GT 3. Válvula de seguridad 4. Tanque 5. Ajuste de la electroválvula Esquema neumático STND 6. Válvula de pedal GT 7. Regulador de presión 8. Válvula de seguridad 9. Cabezal inflable 10. Separador 11. Manómetro 12. Unidad de inflado 13.
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Page 30: Chapter 10 - Content Of The Ec Declaration Of Conformity
CHAPTER 10 – CONTENT OF THE EC DECLARATION OF CONFORMITY Content of the EC declaration of conformity (with reference to point 1.7.4.2, letter c) of directive 2006/42/EC) With reference to annex II, part 1, section A of directive 2006/42/EC, the declaration of conformity accompanying the machinery contains: 1. -
Page 31: Chapter 11 - Content Of The Uk Declaration Of Conformity
CHAPTER 11 – CONTENT OF THE UK DECLARATION OF CONFORMITY Content of the declaration of conformity (with reference to Schedule 2, Part 1, Annex I, point 1.7.4.2, letter c) of UK Statutory Instrument 2008 No. 1597) With reference to schedule 2 annex I, part1, section A of UK Statutory Instrument 2008 No. 1597, the declaration of conformity accompanying the machinery contains: 1.
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