Dover VSG AIKIDO.EVO Series Instruction Manual
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Dover VSG AIKIDO.EVO Series Instruction Manual

Dover VSG AIKIDO.EVO Series Instruction Manual

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For spare parts drawings refer to the document "LIST OF COMPONENTS" to be requested from the manufacturer.
• For any further information please contact your local dealer or call:
Phone (+39) 051 6781511 - Fax (+39) 051 846349 - e-mail: aftersales.emea@vsgdover.com
7109-M008-00
TYRE-CHANGER SERIES
AIKIDO.EVO
INSTRUCTION MANUAL
Applicable to the following models
ROT.AIKID.200235
ROT.AIKID.200075
ROT.AIKID.200099
TRANSLATION OF THE
EN
ORIGINAL INSTRUCTIONS
VEHICLE SERVICE GROUP ITALY S.r.l
Via Filippo Brunelleschi, 9 - 44020 Ostellato - Ferrara - Italy
7109-M008-00 - Rev. n. 00 (04/2024)

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  • Page 1 7109-M008-00 TYRE-CHANGER SERIES AIKIDO.EVO INSTRUCTION MANUAL Applicable to the following models ROT.AIKID.200235 ROT.AIKID.200075 ROT.AIKID.200099 TRANSLATION OF THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the document “LIST OF COMPONENTS” to be requested from the manufacturer. • For any further information please contact your local dealer or call: VEHICLE SERVICE GROUP ITALY S.r.l Via Filippo Brunelleschi, 9 - 44020 Ostellato - Ferrara - Italy Phone (+39) 051 6781511 - Fax (+39) 051 846349 - e-mail: aftersales.emea@vsgdover.com...

  • Page 2: Table Of Contents

    7109-M008-00 INSTRUCTION, USE AND Page 2 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO SUMMARY GENERAL DESCRIPTION _________________ 5 12.2 Preliminary operations - Preparing the wheel _____________________________25 SYMBOLS USED IN THE MANUAL ________ 7 12.3 Use of the front lifting device ________26 12.4 Wheel clamping ______________________27 PLATES LOCATION DRAWING ____________ 8...
  • Page 3 7109-M008-00 INSTRUCTION, USE AND Page 3 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 16.0 STORING ___________________________ 70 CONTENT OF THE EC DECLARATION OF CONFORMITY ________________________ 81 17.0 SCRAPPING ________________________ 70 CONTENT OF THE UK DECLARATION 18.0 REGISTRATION PLATE DATA ______ 70 OF CONFORMITY ________________________ 82 19.0 FUNCTIONAL DIAGRAMS __________ 70 Drawing A - Wiring diagram ________________71...
  • Page 4 7109-M008-00 INSTRUCTION, USE AND Page 4 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Model Features / Accessories Tubeless inflation unit system  Universal centring flange  = standard ...

  • Page 5: General Description

    7109-M008-00 INSTRUCTION, USE AND Page 5 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO GENERAL DESCRIPTION Fig. 1...
  • Page 6 7109-M008-00 INSTRUCTION, USE AND Page 6 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO KEY (Fig. 1) 1 - Chuck 15 - Inflation pressure gauge 2 - Toolhead 16 - Two-faced cone 3 - Upper bead breaker roller 17 - Reverse wheels protection 4 - Lower bead breaker roller 18 - Beadpusher with puller 5 - Frontal lifting device...

  • Page 7: Symbols Used In The Manual

    7109-M008-00 INSTRUCTION, USE AND Page 7 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Danger! Read instruction manual. Be particularly careful. Note. Indication and/or useful Wear work gloves. information. Move with fork lift truck or pal- Wear work shoes.

  • Page 8: Plates Location Drawing

    7109-M008-00 INSTRUCTION, USE AND Page 8 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO PLATES LOCATION DRAWING Fig. 2...
  • Page 9 7109-M008-00 INSTRUCTION, USE AND Page 9 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Code numbers of nameplates B1541001 Danger nameplate B1594000 Date indicating nameplate B2166001 Bead breaker danger nameplate B2168001 Tyre burst danger indicating nameplate B2170000 Max. inflation pressure rating nameplate B4182000 Electric motor specifications nameplate (placed on the motor) B4221000...

  • Page 10: General Introduction

    7109-M008-00 INSTRUCTION, USE AND Page 10 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO INTENDED USE SOME OF THE PICTURES IN THIS MANUAL HAVE BEEN OBTAINED The equipment described in this manual is a tyre FROM PICTURES OF PROTO - changer that uses two systems: TYPES, THEREFORE THE STAND- •...

  • Page 11: Safety Devices

    7109-M008-00 INSTRUCTION, USE AND Page 11 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO SAFETY DEVICES • Non-adjustable (balancing valve) pressure relief device. DAILY CHECK THE INTEGRITY This allows inflation of tyres in reasonable safety. In AND THE FUNCTIONALITY OF fact, this limiter does not allow inflation of tyres to THE SAFETY AND PROTECTION over 4.2 ±...

  • Page 12: Important Safety Instruc- Tions

    7109-M008-00 INSTRUCTION, USE AND Page 12 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO IMPORTANT SAFETY INSTRUC- General safety rules TIONS When using your garage equipment, basic safety pre- cautions should always be followed, including the following: • Any tampering with or modification to the machine 1.

  • Page 13: Packing And Mobilization For Transport

    7109-M008-00 INSTRUCTION, USE AND Page 13 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO PACKING AND MOBILIZATION FOR OPERATORS MUST WEAR SUIT- TRANSPORT ABLE WORK CLOTHES, PROTEC- TIVE GLASSES AND GLOVES, AGAINST THE DANGER FROM THE SPRAYING OF DANGEROUS DUST, AND POSSIBLY LOWER BACK SUPPORTS FOR THE LIFT- HAVE THE EQUIPMENT HANDLED BY SKILLED ING OF HEAVY PARTS.

  • Page 14: Unpacking

    7109-M008-00 INSTRUCTION, USE AND Page 14 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO MOBILIZATION UNPACKING DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL THE LIFTING EQUIPMENT MUST WITHSTAND (NAILS, ETC.). A MINIMUM RATED LOAD EQUAL TO THE WEIGHT OF THE EQUIPMENT (SEE PARA- GRAPH TECHNICAL SPECIFICATIONS).

  • Page 15: Working Environment Condi- Tions

    7109-M008-00 INSTRUCTION, USE AND Page 15 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO WORKING ENVIRONMENT CONDI- The location of the equipment requires a usable space as indicated in Fig. 7. The positioning of the equip- TIONS ment must be executed according to the distances The equipment must be operated under proper condi- shown.

  • Page 16: Assembly And Preparation For Use

    7109-M008-00 INSTRUCTION, USE AND Page 16 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO ASSEMBLY AND PREPARATION FOR • To secure the equipment to the floor, use anchoring bolts/studs (Fig._8 ref. 1) with a threaded shank M8 (UNC 5/16) suitable for the floor on which the tyre changer will be secured and in a number equal to ALL EQUIPMENT ASSEMBLY OR the number of mounting holes on the bottom frame;...

  • Page 17: Assembly Procedures

    7109-M008-00 INSTRUCTION, USE AND Page 17 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Assembly procedures attach the grease-holder ring (Fig._11 ref._1) to the tool box with the bolts (Fig._11 ref._2) supplied. Secure the wheel lift cradle support hose (Fig. 9 Fit the folded support (Fig._11 ref._3) with the ref._1) to the bracket of the base support (Fig.

  • Page 18: Connection To The Compressed Air Supply

    7109-M008-00 INSTRUCTION, USE AND Page 18 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Connection to the compressed air sup- THE MINIMUM OPERATING PRES- SURE OF THE SUPPLY HOSE AND INSTALLED FITTINGS MUST BE ANY PNEUMATIC ATTACHMENTS AT LEAST 300 psi. THE MAXIMUM MUST BE CARRIED OUT BY QUALI- BURST PRESSURE OF THE SAME FIED STAFF .

  • Page 19: Electrical Connections

    7109-M008-00 INSTRUCTION, USE AND Page 19 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 10.0 ELECTRICAL CONNECTIONS The equipment is supplied with a cable. A plug cor- responding to the following requirements must be connected to the cable: ALL ELECTRICAL CONNECTIONS ARE TO BE DONE BY QUALIFIED FIT A TYPE-APPROVED (AS RE- PERSONNEL ONLY.

  • Page 20: Electrical Checks

    7109-M008-00 INSTRUCTION, USE AND Page 20 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 10.1 Electrical checks 11.0 CONTROLS 11.1 Control device BEFORE STARTING UP THE TYRE- CHANGER, BE SURE TO BECOME The control device consists of a panel with integrated FAMILIAR WITH THE LOCATION keys and push buttons.

  • Page 21: Storing Of Toolhead Vertical Position

    7109-M008-00 INSTRUCTION, USE AND Page 21 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO • Push button “I” has a hold-to-run control position 11.2 Storing of toolhead vertical position and it controls the toolhead vertical shift. If pushed Place the toolhead next to the rim edge (see Fig._15). on its lower part (), it will control the downwards movement.

  • Page 22: Return Of Toolhead Vertical Position

    7109-M008-00 INSTRUCTION, USE AND Page 22 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 11.2.1 Return of toolhead vertical position 11.3 Pedalboard Press storing push button (Fig._16 ref. 1) in order “Pedal A” has two hold-to-run control operative posi- to automatically move the toolhead in the previously tions.

  • Page 23: Use Of The Equipment

    7109-M008-00 INSTRUCTION, USE AND Page 23 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.0 USE OF THE EQUIPMENT Fig._17 12.1 Precaution measures during tyre re- moval and fitting Before fitting a tyre, observe the following safety rules: • rim and tyre must always be clean, dry and in good condition;...
  • Page 24 7109-M008-00 INSTRUCTION, USE AND Page 24 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO FITTING A TYRE WITH A DAM- THE USE OF AN INADEQUATE, AGED BEAD, TREAD AND/OR WORN OR OTHERWISE DAMAGED SIDEWALL ON A WHEEL RIM RE- LEVER TO REMOVE TYRE BEADS DUCES THE SAFETY OF A VEHI- MAY LEAD TO DAMAGE TO A CLE AND CAN LEAD TO TRAFFIC...

  • Page 25: The Wheel

    7109-M008-00 INSTRUCTION, USE AND Page 25 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.2 Preliminary operations - Preparing the AN INCORRECT POSITIONING OF wheel THE VALVE AT THE BEGINNING OF THE DISASSEMBLY AND/OR • Remove the wheel balancing weights from both sides ASSEMBLY OPERATIONS OF EACH of the wheel.

  • Page 26: Use Of The Front Lifting Device

    7109-M008-00 INSTRUCTION, USE AND Page 26 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.3 Use of the front lifting device place the wheel on the chuck and lock it with the locking ring nut; CARRY OUT A DAILY CHECK OF lift the pedal (Fig._20 ref._1) upwards in order to THE HOLD -TO -RUN CONTROL lower the lifting tubular;...

  • Page 27: Wheel Clamping

    7109-M008-00 INSTRUCTION, USE AND Page 27 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.4 Wheel clamping Fig._23 All wheels must be locked on the rubber plate (Fig._21 ref. 1) through the central hole using the proper locking device (Fig._21 ref. 2). Fig._21 FOR WHEELS WITH ALLOY RIMS, USE THE PROPER PLASTIC GUARD...
  • Page 28 7109-M008-00 INSTRUCTION, USE AND Page 28 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO by removing the locking ring nut (Fig. 25 ref. 1) rotate clockwise the small internal levers (Fig. 27 from the activator support (Fig. 25 ref. 2), the ref.
  • Page 29 7109-M008-00 INSTRUCTION, USE AND Page 29 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 7. at the end of the operations, unlock the ring nut Applies to model with universal centring flange by loosening first the cone using the outside levers and then moving the ring nut and the cone away Fig._30 from the rim with the small levers.
  • Page 30 7109-M008-00 INSTRUCTION, USE AND Page 30 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Fig._31...

  • Page 31: Chuck Height Adjustment

    7109-M008-00 INSTRUCTION, USE AND Page 31 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.4.1 Chuck height adjustment 12.4.2 Reverse wheel pan protection The chuck with central locking has 3 different height In case reversed wheels are used, in order to protect mode.

  • Page 32: Bead Breaking Through Vertical Rollers

    7109-M008-00 INSTRUCTION, USE AND Page 32 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.5 Bead breaking through vertical rollers g on with the vertical approaching movement, ac- tivating the wheel rotation in clockwise direction. For what concerns bead breaking, there are two differ- The contact between feeler pin and rim edge will ent options, which can be activated through the selector automatically activate the progress of the upper...
  • Page 33 7109-M008-00 INSTRUCTION, USE AND Page 33 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO only now turn the wheel clockwise pressing the UNTIL BOTH UPPER AND LOWER pedal (Fig. 17 ref. A) and, at the same time, ROLLERS ARE NOT BACK TO the push button (Fig.

  • Page 34: Demounting The Tyre

    7109-M008-00 INSTRUCTION, USE AND Page 34 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.6 Demounting the tyre place the bead press tool (Fig. 40 ref. 3) to “4 o'clock” position as shown in Fig. 40 and press When both beads are broken, the tyre can be de- on the tyre operating the lever of the bead press mounted: device control unit (Fig.
  • Page 35 7109-M008-00 INSTRUCTION, USE AND Page 35 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO move the toolhead forward so that it penetrates Wheels with rim protector between rim and tyre (see Fig._42). While this With this type of tyre, there could be cases where operation is being performed, the toolhead rotates the rim protector doesn’t allow the toolhead to around the rim edge until it hooks the tyre bead...
  • Page 36 7109-M008-00 INSTRUCTION, USE AND Page 36 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO lift the toolhead (Fig. 44 ref. 1) through the position the toolhead (see Fig. 46 ref. 1) just next provided control (Fig. 14 ref. I) (). When the to the rim edge.

  • Page 37: Mounting The Tyre

    7109-M008-00 INSTRUCTION, USE AND Page 37 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO then, move forward the lower bead breaker roller 12.7 Mounting the tyre through the provided control (Fig. 14 ref. H) () To mount the tyre, proceed as follows: so that it is inserted between the rim edge and the lubricate tyre beads;...

  • Page 38: Fitting The Tyre Upper Bead Using Beadpusher With Puller

    7109-M008-00 INSTRUCTION, USE AND Page 38 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.7.1 Fitting the tyre upper bead using rotate clockwise up to tyre complete assembly (see Fig. 53); beadpusher with puller FOR THE MOUNTING OF VERY Assemble the beadpusher (Fig. 51 ref. 1) with puller next to the rim edge (see Fig.

  • Page 39: Special Use Of The Bead-Breaker

    7109-M008-00 INSTRUCTION, USE AND Page 39 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.8 Special use of the bead-breaker 12.9 Tyre inflation In addition to its use during mounting and demounting, TYRE INFLATING OPERATIONS the bead breaker rollers can also be used for matching ARE HAZARDOUS FOR THE OP- the tyre to the rim.

  • Page 40: Tyre Inflation With

    7109-M008-00 INSTRUCTION, USE AND Page 40 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.9.1 Tyre inflation with pressure gauge Fig. 55 Connect the inflation device to the tyre valve and in- flate the same tyre using the pedal provided (Fig. 17 ref.

  • Page 41: Instructions For Replacing Rf (Run-Flat) And Uhp (Ultra High-Performance) Tyres

    7109-M008-00 INSTRUCTION, USE AND Page 41 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10 Instructions for replacing RF (Run-Flat) and UHP (Ultra High-Performance) tyres 12.10.1 Preliminary operations - Preparing the wheel • Remove the wheel balancing weights from both sides of the wheel. •...

  • Page 42: Wheel Clamping

    7109-M008-00 INSTRUCTION, USE AND Page 42 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.2 Wheel clamping Load the wheel with the lifting device on the rubber plate of the chuck, making sure that the puller pin (Fig. 60 ref. 1) engages in one of the holes on the rim. If the thickness of the wheel rim is too high compared to the driv- ing pin, use the extension (Fig.

  • Page 43: Bead Breaking Through Vertical Rollers

    7109-M008-00 INSTRUCTION, USE AND Page 43 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.3 Bead breaking through vertical rollers THE CONTROL ASSEMBLY MAY VARY ACCORDING TO THE MODEL OF APPLIANCE IN YOUR POSSESSION. BELOW ARE IMAGES AND DESCRIPTIONS OF A CONTROL AS- SEMBLY AS AN EXAMPLE.
  • Page 44 7109-M008-00 INSTRUCTION, USE AND Page 44 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO DURING LUBRICATION, DO NOT PUSH TOO DEEP ON THE TYRE SIDEWALL. DURING THE ROTATION OF THE TYRE, ABUNDANTLY GREASE THE INSIDE OF THE BEAD AND THE ENTIRE SHOULDER OF THE TYRE, UP TO THE TREAD (FIG. 66; FIG.
  • Page 45 7109-M008-00 INSTRUCTION, USE AND Page 45 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Continue clockwise rotation of the wheel and at the same time press the lower bead breaker arm up button (Fig. 63 ref. B). Place the bead breaker roller on the tyre (Fig. 68) and start pushing, greasing the whole bead of the tyre abundantly (Fig.

  • Page 46: Disassembly Of The Tyre

    7109-M008-00 INSTRUCTION, USE AND Page 46 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.4 Disassembly of the tyre Disassembly operation using the Bead press device. Press the tool descent button (Fig. 63 ref. C) and place it on the tyre without pushing. At the same time rotate the wheel until the valve is placed next to the extraction tool (Fig.
  • Page 47 7109-M008-00 INSTRUCTION, USE AND Page 47 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO When the valve is at 9 o'clock, slightly lift the tool, straighten it without bringing it to the extraction posi- tion, and continue the rotation until the valve is exactly under the toolhead (Fig. 73). Fig.
  • Page 48 7109-M008-00 INSTRUCTION, USE AND Page 48 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Insert the bead protection tool together with the plastic sheets between the tyre bead and the rim and lock the protection tool with your hand. Press the rotation pedal and remove the first bead of the tyre (Fig. 76). Fig.
  • Page 49 7109-M008-00 INSTRUCTION, USE AND Page 49 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Applies to manual mode When the bead breaker roller has passed the edge of the rim , press the advance button of the bead breaker roller cam (Fig. 63 ref. E) (Fig. 78). Fig.

  • Page 50: Mounting Of The Tyre

    7109-M008-00 INSTRUCTION, USE AND Page 50 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.5 Mounting of the tyre Assembly operation using the Bead press device. Generously grease the rim, taking care to keep the valve clean and not greased (Fig. 81). Generously grease the tyre, both the lower part of the bead and the external part of the same, up to the tyre tread, and at least 3 cm (1.18”) per side inside the tyre (Fig.
  • Page 51 7109-M008-00 INSTRUCTION, USE AND Page 51 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO FOR EQUIPMENT EQUIPPED WITH THE FOURTH TOOL, TO INSERT THE FIRST BEAD, FOLLOW THE PROCEDURE DESCRIBED IN POINT 3. Pressing the rotation pedal, place the valve at approximately 3 o'clock. Using the appropriate push button (Fig.
  • Page 52 7109-M008-00 INSTRUCTION, USE AND Page 52 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO While pressing the rotation pedal, slowly bring the bead press and the plastic guard to 6 o'clock position (Fig. 88). Insert the bead press device at 3 o'clock (Fig. 89), and slowly finish the tyre mounting operation (Fig.
  • Page 53 7109-M008-00 INSTRUCTION, USE AND Page 53 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO At the end of the operation remove all the tools used (Fig. 91). Fig. 91...

  • Page 54: Tyre Demounting Procedure Using The Bead Pressing Extension

    7109-M008-00 INSTRUCTION, USE AND Page 54 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.6 Tyre demounting procedure using the bead pressing extension Follow all the operations previously described in paragraph “12.10.3 Bead breaking through vertical rollers”, for the correct preparation and lubrication of the tyre. Press the tool descent button (Fig.
  • Page 55 7109-M008-00 INSTRUCTION, USE AND Page 55 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO IN THE CASE OF AN EH2 OR EH2+ RIM IT IS NECESSARY TO USE THE WEDGES ON THE SIDE HIGHLIGHTED BY THE PRINTED SIGN “EH2” (THE DEEPER ONES) (SEE FIG. 93). Fig. 93 Press the rotation pedal and insert all the wedges one at a time. THE VALVE MUST BE PLACED AT APPROXIMATELY “9 O'CLOCK”...
  • Page 56 7109-M008-00 INSTRUCTION, USE AND Page 56 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO By pressing the up button of the lower bead breaker arm (Fig. 63 ref. B) rest the bead breaker roller on the tyre. Push slightly to reduce the tension on the opposite bead of the tyre and hold it in place (Fig. 96). Finish lifting the toolhead.
  • Page 57 7109-M008-00 INSTRUCTION, USE AND Page 57 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 10. By pressing the rotation pedal, place the valve next to the bead breaker roller. Manually push the tyre on the bead breaker roller (Fig. 99), and using the appropriate button (Fig. 63 ref. B), lift the lower bead breaker roller.

  • Page 58: Fitting Of The First Bead Using The Bead Pressing Extension

    7109-M008-00 INSTRUCTION, USE AND Page 58 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.7 Fitting of the first bead using the bead pressing extension Generously grease the rim, taking care to keep the valve clean and not greased (Fig. 100). Generously grease the tyre, both the lower part of the bead and the external part of the same, up to the tyre tread, and at least 3 cm (1.18”) per side inside the tyre (Fig.
  • Page 59 7109-M008-00 INSTRUCTION, USE AND Page 59 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO IN ORDER NOT TO DAMAGE THE TPMS VALVE, IT IS IMPORTANT THAT THE DISTANCE BETWEEN THE TRACTION POINT (CONTACT POINT OF TYRE BEAD ON THE RIM) AND THE VALVE, IS ALWAYS BETWEEN 10 cm (3.94”) AND 15 cm (5.91”) BEFORE THE VALVE, TO OBTAIN THIS RESULT, ALWAYS INSERT BEAD PRESS NEXT TO THE VALVE.

  • Page 60: Wheel Inflation

    7109-M008-00 INSTRUCTION, USE AND Page 60 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 12.10.8 Wheel inflation The inflation of a wheel must always take place without the inner core of the valve (Fig. 56). Inflate the tyre following the safety procedures and inflation instructions given by the tyre manufacturer. INFLATE AT INTERVALS.

  • Page 61: Routine Maintenance

    7109-M008-00 INSTRUCTION, USE AND Page 61 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 13.0 ROUTINE MAINTENANCE IN ORDER TO ENSURE A GOOD FUNCTIONING AND TO AVOID THE BEFORE CARRYING OUT ANY ROU- PRESENCE OF CONDENSATION TINE MAINTENANCE PROCEDURE, IN THE AIR TREATMENT ASSEM- DISCONNECT THE EQUIPMENT BLIES WITH SEMI-AUTOMATIC FROM ITS POWER SUPPLY SOURC-...

  • Page 62: Replacement Of The Feeler Pin

    7109-M008-00 INSTRUCTION, USE AND Page 62 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO • Periodically (at least every 100 working hours) check 13.1 Replacement of the feeler pin reduction gear lubricating oil level (Fig._109 ref. 5). After a certain number of operations it’s possible that Such operation must be performed by removing the (upper and/or lower) feeler pin deform so that it the bolts (Fig._109 ref.

  • Page 63: Lubricants

    7109-M008-00 INSTRUCTION, USE AND Page 63 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 13.2 Lubricants 13.3 Neck adjustment In case of fulcrum-type bolt (Fig. 111 ref. 2) with To grease the chuck movement control reduction gear, use ESSO GEAR OIL GX140. neck (Fig.
  • Page 64 7109-M008-00 INSTRUCTION, USE AND Page 64 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Blow off the compressed air from neck cylinder slacken lock nut (Fig. 114 ref. 1) of adjusting (Fig. 112 ref. 1). Make neck (Fig. 110 ref. 3) grub screw (Fig.
  • Page 65 7109-M008-00 INSTRUCTION, USE AND Page 65 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO the position reached at point (3), remove neck operate cylinder (Fig. 117 ref. 1), supplying it adjusting grub screw counter-clockwise by 2 com- with compressed air, and make sure its stroke is plete turns (Fig.

  • Page 66: Troubleshooting Table

    7109-M008-00 INSTRUCTION, USE AND Page 66 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel.
  • Page 67 7109-M008-00 INSTRUCTION, USE AND Page 67 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Problem Possible cause Remedy The chuck rotates slowly but it Pedalboard reversible de-calibra- 1. Keep the pedal to rest position. does not operate on the motor tion. 2.

  • Page 68: Technical Data

    7109-M008-00 INSTRUCTION, USE AND Page 68 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 15.0 TECHNICAL DATA 15.1 Technical electrical data Motor power (kW) 0.75 (1 Hp) Inverter motor power (kW) 1.5 (2 Hp) Voltage (V) 200 - 240 Power supply Number of phases Frequency (Hz) 50/60...

  • Page 69: Dimensions

    7109-M008-00 INSTRUCTION, USE AND Page 69 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 15.3 Dimensions Fig. 119 * on model with tubeless inflation system vessel...

  • Page 70: Storing

    7109-M008-00 INSTRUCTION, USE AND Page 70 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods disconnect the main power supply and take measures to protect the equipment from dust build-up. Lubricate parts that could be damaged from drying out.

  • Page 71: Drawing A - Wiring Diagram

    ALIM 1x2.5 BK ALIMENTAZIONE ALIMENTATORE A2 HLG-320H-24 Vedi foglio 4, 1-A POWER SUPPLY A2 1x2.5 BK HLG-320H-24 see sheet 4, 1-A X2 (PAG. 4-2D) X2 (PAG. 4-2D) 02.8A 1x2.5 BK ALIMENTAZIONE ALIMENTATORE AL. ALIM. SCHEDA AIKIDO. Vedi foglio 2, 8-A 02.8A POWER SUPPLY 1x2.5 BK...
  • Page 72 1x2.5 BK 01.5C 1x0.5 BU 1x2.5 BK 01.5C 1x0.5 BN JP2-4 JP2-4 1x0.5 BK 1x1 BU 1x1 BU 1x1 BU 1x1 BU 1x1 BU AIKIDO 1x0.5 BK PS11 JP16 JP18 JP18-8 JP18-8 JP16-8 1x0.5 BK JP18-7 JP18-7 JP16-7 1x0.5 BK JP18-6 JP18-6 JP16-6...
  • Page 73 JP16-8 1x0.5 BK JP16-7 1x0.5 BK JP16-6 1x0.5 BK JP16-5 1x0.5 BK JP16-4 1x0.5 BK JP16-3 1x0.5 BK JP16-2 1x0.5 BK JP16-1 1x0.5 BK EV4A EV4B EV5A EV5B EV1A EV2B EV3A JP18-1 1x0.5 BK JP18-2 1x0.5 BK JP18-3 1x0.5 BK JP18-4 1x0.5 BK JP18-5...
  • Page 74 PAG.1 7-D PAG.1 7-D JP19-4 JP19-5 L N T HLG-320H-24 JP19-6 02.2F 1x0.5 BK JP19-5 02.2F 1x0.5 BK JP19-4 02.2F 1x0.5 BK JP17-4 02.3F 1x0.5 BK JP17-5 02.3F 1x0.5 BK JP17-6 02.3F 1x0.5 BK Page 74 of 82 LIST OF COMPONENTS WIRING DIAGRAM 4/4 TYRE-CHANGER SERIES Drawing N°A - Rev.

  • Page 75: Drawing B - Pneumatic Diagram

    Applies to model without tubeless inflation system Page 75 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°B - Rev. 1 710905020 AIKIDO.EVO 7109-M008-00...
  • Page 76 Page 76 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°B - Rev. 1 710905020 AIKIDO.EVO Cod. Description 317007 8x6 black rilsan hose L=1900 317007 8x6 black rilsan hose L=1100 317009 8x6 blue rilsan hose L=1000 317007 8x6 black rilsan hose L=550 317007 8x6 black rilsan hose L=700 317007...
  • Page 77 Page 77 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°B - Rev. 1 710905020 AIKIDO.EVO Cod. Description N.O. black N.C. white 325181 Y8-fitting 710890250 D.125 pneumatic cylinder assembly 710880720 Lower bead breaker arm cylinder 710990640 Pneumatic cylinder D.100 399284 Flow regulator 710090661...

  • Page 78: Drawing C - Pneumatic Diagram

    Applies to model with tubeless inflation system Page 78 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°C - Rev. 1 710905030 AIKIDO.EVO 7109-M008-00...
  • Page 79 Page 79 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°C - Rev. 1 710905030 AIKIDO.EVO Cod. Description 317007 8x6 black rilsan hose L=1900 317007 8x6 black rilsan hose L=1100 317007 8x6 black rilsan hose L=1100 317007 8x6 black rilsan hose L=550 317007 8x6 black rilsan hose L=700 317007...
  • Page 80 Page 80 of 82 LIST OF COMPONENTS PNEUMATIC DIAGRAM TYRE-CHANGER SERIES Drawing N°C - Rev. 1 710905030 AIKIDO.EVO Cod. Description N.O. black N.C. white 325181 Y8-fitting 710890250 D.125 pneumatic cylinder assembly 710880720 Lower bead breaker arm cylinder 710990640 Pneumatic cylinder D.100 399284 Flow regulator 710090661...

  • Page 81: Content Of The Ec Declaration Of Conformity

    7109-M008-00 INSTRUCTION, USE AND Page 81 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO Content of the EC declaration of conformity (with reference to point 1.7.4.2, letter c) of directive 2006/42/EC) With reference to annex II, part 1, section A of directive 2006/42/EC, the declaration of conformity accompanying the machinery contains: 1. the business name and full address of the manufacturer and, where applicable, its authorised representative;...
  • Page 82 7109-M008-00 INSTRUCTION, USE AND Page 82 of 82 MAINTENANCE MANUAL TYRE-CHANGER SERIES AIKIDO.EVO...

This manual is also suitable for:

Vsg rot.aikid.200235Vsg rot.aikid.200075Vsg rot.aikid.200099

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