Dover NAV43 Series Instruction Manual
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Dover NAV43 Series Instruction Manual

Dover NAV43 Series Instruction Manual

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ROT.N4315.201812 - ROT.N4315.200464 - ROT.N4315.200327
ROT.N6315.201836 - ROT.N6315.200310 - ROT.N6315.200341
RAV.G9256.206244 - RAV.G9256.200372 - RAV.G9256.200433
RAV.G0360.206237 - RAV.G0360.200358 - RAV.G0360.200426
SPA.G0360.205919 - SPA.G0360.200334 - SPA.G0360.200396
For spare parts drawings refer to the document "LIST OF COMPONENTS" to be requested from the manufacturer.
• For any further information please contact your local dealer or call:
Phone (+39) 051 6781511 - Fax (+39) 051 846349 - e-mail: aftersales.emea@vsgdover.com
7522-M010-00
TYRE-CHANGER SERIES
NAV43 - NAV63 - G9256 -
G10360 - GG60360
INSTRUCTION MANUAL
Applicable to the following models
TRANSLATION OF THE
EN
ORIGINAL INSTRUCTIONS
VEHICLE SERVICE GROUP ITALY S.r.l
Via Filippo Brunelleschi, 9 - 44020 Ostellato - Ferrara - Italy
7522-M010-00 - Rev. n. 00 (11/2023)

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  • Page 1 7522-M010-00 TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 INSTRUCTION MANUAL Applicable to the following models ROT.N4315.201812 - ROT.N4315.200464 - ROT.N4315.200327 ROT.N6315.201836 - ROT.N6315.200310 - ROT.N6315.200341 RAV.G9256.206244 - RAV.G9256.200372 - RAV.G9256.200433 RAV.G0360.206237 - RAV.G0360.200358 - RAV.G0360.200426 SPA.G0360.205919 - SPA.G0360.200334 - SPA.G0360.200396 TRANSLATION OF THE ORIGINAL INSTRUCTIONS For spare parts drawings refer to the document “LIST OF COMPONENTS”...

  • Page 2: Table Of Contents

    7522-M010-00 INSTRUCTION, USE AND Page 2 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 SUMMARY GENERAL DESCRIPTION 10.0 ELECTRICAL CONNECTIONS _______ 21 (ROT.N4315.201812 - ROT.N4315.200464 - 10.1 Handle control cable connection ______22 ROT.N4315.200327 - RAV .G9256.204264 - 10.2 Oil check on oil-pressure power unit __22 RAV .G9256.200372 - RAV .G9256.200433) ___ 5 10.3 Check of motor rotation direction ____22...
  • Page 3 7522-M010-00 INSTRUCTION, USE AND Page 3 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 17.0 SCRAPPING ________________________ 55 Drawing D - Hydraulic diagram (applies to models ROT.N6315.200310 - 18.0 REGISTRATION PLATE DATA ______ 55 RAV.G0360.200358 - SPA.G0360.200334) _____________63 19.0 FUNCTIONAL DIAGRAMS __________ 55...
  • Page 4 7522-M010-00 INSTRUCTION, USE AND Page 4 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 Model Features / Options Handle control with connector      Bluetooh controls     ...

  • Page 5: General Description (Rot.n4315.201812 - Rot.n4315.200464 - Rot.n4315.200327 - Rav.g9256.204264 - Rav.g9256.200372 - Rav.g9256.200433)

    7522-M010-00 INSTRUCTION, USE AND Page 5 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 GENERAL DESCRIPTION Fig. 1 (ROT.N4315.201812 - ROT.N4315.200464 - ROT.N4315.200327 - RAV.G9256.204264 - RAV.G9256.200372 - RAV.G9256.200433)
  • Page 6 7522-M010-00 INSTRUCTION, USE AND Page 6 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 KEY (Fig. 1) 1 – Main switch 15 – Self-centring chuck carriage 2 – Selector 1-0-2 self-centring 16 – Self-centring chuck arm chuck speed control 17 –...

  • Page 7: Spa.g0360.205919 - Spag0360.200334

    7522-M010-00 INSTRUCTION, USE AND Page 7 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 GENERAL DESCRIPTION Fig. 2 (ROT.N6315.201836 - ROT.N6315.200310 - ROT.N6315.200341 - RAVG0360.206237 - RAV.G0360.200358 - RAV.G0360.200426 - SPA.G0360.205919 - SPAG0360.200334 - SPA.G0360.200396)
  • Page 8 7522-M010-00 INSTRUCTION, USE AND Page 8 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 KEY (Fig. 2) 1 – Main switch 15 – Self-centring chuck carriage 2 – Selector 1-0-2 self-centring 16 – Self-centring chuck arm chuck speed control 17 –...

  • Page 9: Symbols Used In The Manual

    7522-M010-00 INSTRUCTION, USE AND Page 9 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 SYMBOLS USED IN THE MANUAL Symbols Description Symbols Description Note. Indication and/or useful Read instruction manual. information. Move with fork lift truck or pal- Wear work gloves.

  • Page 10: Plate Location Drawing

    7522-M010-00 INSTRUCTION, USE AND Page 10 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 PLATE LOCATION DRAWING (ROT.N4315.201812 - ROT.N4315.200464 - ROT.N4315.200327 - RAV.G9256.204264 - RAV.G9256.200372 - RAV.G9256.200433) Fig. 3...

  • Page 11: Rav.g9256.200372 - Rav.g9256.200433)

    7522-M010-00 INSTRUCTION, USE AND Page 11 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 Code numbers of nameplates B1477900 Air handle control double speed nameplate (applies to models with air handle control) Danger nameplate B1541001 Rotation indicating nameplate B4219000...

  • Page 12: Plate Location Drawing

    7522-M010-00 INSTRUCTION, USE AND Page 12 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 PLATE LOCATION DRAWING (ROT.N6315.201836 - ROT.N6315.200310 - ROT.N6315.200341 - RAV.G0360.206237 - RAV.G0360.200358 - RAV.G0360.200426 - SPA.G0360.205919 - SPA.G0360.200334 - SPA.G0360.200396) Fig.

  • Page 13: Rav .G0360.200358 - Rav .G0360.200426

    7522-M010-00 INSTRUCTION, USE AND Page 13 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 Code numbers of nameplates B1477900 Air handle control double speed nameplate (applies to models with air handle control) B1541001 Danger nameplate B4219000 Rotation indicating nameplate...

  • Page 14: General Introduction

    7522-M010-00 INSTRUCTION, USE AND Page 14 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 INTENDED USE SOME OF THE PICTURES IN THIS MANUAL HAVE BEEN OBTAINED The equipment described in this manual is a tyre FROM PICTURES OF PROTO - changer that uses two systems: TYPES, THEREFORE THE STAND-...

  • Page 15: Safety Devices

    7522-M010-00 INSTRUCTION, USE AND Page 15 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 SAFETY DEVICES DAILY CHECK THE INTEGRITY AND THE FUNCTIONALITY OF THE SAFETY AND PRO- TECTION DEVICES ON THE EQUIPMENT. The product is equipped with: •...

  • Page 16: Residual Risks

    7522-M010-00 INSTRUCTION, USE AND Page 16 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 Residual risks IMPORTANT SAFETY INSTRUC- TIONS The equipment was subjected to a complete analysis of risks according to reference standard EN ISO 12100. When using your garage equipment, basic safety pre- Risks are as reduced as possible in relation with tech- cautions should always be followed, including the...

  • Page 17: General Safety Rules

    7522-M010-00 INSTRUCTION, USE AND Page 17 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 General safety rules OPERATORS MUST WEAR SUIT- ABLE WORK CLOTHES, PROTEC- TIVE GLASSES AND GLOVES, AGAINST THE DANGER FROM THE SPRAYING OF DANGEROUS •...

  • Page 18: Packing And Mobilization For Transport

    7522-M010-00 INSTRUCTION, USE AND Page 18 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 PACKING AND MOBILIZATION FOR UNPACKING TRANSPORT DURING UNPACKING, ALWAYS WEAR GLOVES TO PREVENT ANY INJURY CAUSED BY CONTACT WITH PACKAGING MATERIAL HAVE THE EQUIPMENT HANDLED BY SKILLED (NAILS, ETC.).

  • Page 19: Mobilization

    7522-M010-00 INSTRUCTION, USE AND Page 19 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 MOBILIZATION WORKING ENVIRONMENT CONDI- TIONS If the equipment has to be moved. The equipment must be operated under proper condi- tions as follows: •...

  • Page 20: Assembly And Preparation For Use

    7522-M010-00 INSTRUCTION, USE AND Page 20 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 The location of the equipment requires a usable space ASSEMBLY AND PREPARATION FOR as indicated in Fig._8. The positioning of the equip- ment must be executed according to the distances shown.

  • Page 21: Electrical Connections

    7522-M010-00 INSTRUCTION, USE AND Page 21 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 10.0 ELECTRICAL CONNECTIONS The equipment is supplied with a cable. A plug cor- responding to the following requirements must be connected to the cable: ALL ELECTRICAL CONNECTIONS ARE TO BE DONE BY QUALIFIED...

  • Page 22: Handle Control Cable Connection

    7522-M010-00 INSTRUCTION, USE AND Page 22 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 10.1 Handle control cable connection 10.2 Oil check on oil-pressure power unit Connect the cable through connectors (Fig. 10 ref. 1) THE OIL-PRESSURE POWER UNIT to the equipment socket (Fig.

  • Page 23: Electrical Checks

    7522-M010-00 INSTRUCTION, USE AND Page 23 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 10.4 Electrical checks For all models BEFORE STARTING UP THE TYRE- The product is equipped with a device for the inter- CHANGER, BE SURE TO BECOME ruption of the communication between the control and FAMILIAR WITH THE LOCATION...

  • Page 24: Controls

    7522-M010-00 INSTRUCTION, USE AND Page 24 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 11.0 CONTROLS Fig. 12 11.1 Control device (applies to models with handle control with connector) The control (handle control) can be moved according to the positioning necessities of the operator.

  • Page 25: Control Device With Bluetooth

    7522-M010-00 INSTRUCTION, USE AND Page 25 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 11.2 Control device with bluetooth transmis- - lever upwards or downwards: it operates respectively the rising and the lowering of the self-centring chuck sion (applies to models with bluetooth arm.

  • Page 26: Air Handle Control

    7522-M010-00 INSTRUCTION, USE AND Page 26 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 11.3 Air handle control (standard on some Fig. 14 models) The control (handle control) can be moved according to the positioning necessities of the operator. When the lever (Fig.

  • Page 27: Use Of The Equipment

    7522-M010-00 INSTRUCTION, USE AND Page 27 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.0 USE OF THE EQUIPMENT FITTING A TYRE WITH A DAM- AGED BEAD, TREAD AND/OR 12.1 Precaution measures during tyre re- SIDEWALL ON A WHEEL RIM RE- moval and fitting DUCES THE SAFETY OF A VEHI-...

  • Page 28: Preliminary Operations

    7522-M010-00 INSTRUCTION, USE AND Page 28 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.2 Preliminary operations THE USE OF AN INADEQUATE, WORN OR OTHERWISE DAMAGED In view of the tyre changer structure and of LEVER TO REMOVE TYRE BEADS its intended use, the operator must work with MAY LEAD TO DAMAGE TO A...

  • Page 29: Wheel Clamping

    7522-M010-00 INSTRUCTION, USE AND Page 29 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.4 Wheel clamping Fig. 16 DUE TO THE SIZE AND WEIGHT OF THE WHEEL/TYRE, MAKE USE OF A SECOND OPERATOR TO HOLD THE WHEEL INTO VER- TICAL POSITION, IN ORDER TO ENSURE SAFE OPERATIVE CON-...
  • Page 30 7522-M010-00 INSTRUCTION, USE AND Page 30 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 To clamp the wheel proceed as follows: Fig. 17 - move the tool holder arm (Fig. 19 ref. 1) to “out of work”...

  • Page 31: Functioning Of Tool Holder Arm

    7522-M010-00 INSTRUCTION, USE AND Page 31 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.5 Functioning of tool holder arm To shift from “working” position to “out of work” posi- tion, the tools holder arm moves by the handle control During the working phases, the tool holder arm can that activates the cylinder (Fig.

  • Page 32: Tubeless Tyres

    7522-M010-00 INSTRUCTION, USE AND Page 32 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.6 Tubeless tyres 6. turn the self/centring chuck counter-clockwise and, at the same time, gradually move the tool carrier inwards to bead the tyre.

  • Page 33: Demounting

    7522-M010-00 INSTRUCTION, USE AND Page 33 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.6.2 Demounting - move the rim away from the hook tool by about 4-5 cm (1.57”- 1.97”) to avoid possible unhooking THROUGHOUT TYRE MOUNT- of the bead from the same tool;...

  • Page 34: Mounting

    7522-M010-00 INSTRUCTION, USE AND Page 34 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.6.3 Mounting ALWAYS MAKE SURE THAT THE ARM IS CORRECTLY HOOKED TO WHEN DEMOUNTING VERY HEAVY CARRIAGE. TYRES, IT IS IMPORTANT TO MOVE THE WHEEL AS CLOSE AS POSSIBLE TO THE BASE BEFORE - set to work position D (Fig.
  • Page 35 7522-M010-00 INSTRUCTION, USE AND Page 35 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 9. move the bead breaker roller away from the wheel; THE BEAD LOCKING CLAMP MUST 10. remove the bead locking clamp and fit it in the BE TIGHTLY SECURED TO THE same position (6 o’clock) outside the second bead;...
  • Page 36 7522-M010-00 INSTRUCTION, USE AND Page 36 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 3. mount the bead locking clamp (Fig. 27 Ref. 1) on 13. bead locking clamp; the external edge of the rim at the highest point; 14.

  • Page 37: Tyres With Inner Tube

    7522-M010-00 INSTRUCTION, USE AND Page 37 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.7 Tyres with inner tube 2. carry out the tool holder head 180° rotation, accord- ing to the descriptions in the relevant paragraph, in order to insert the hook between the rim edge 12.7.1 Bead breaking and the tyre bead;...

  • Page 38: Mounting

    7522-M010-00 INSTRUCTION, USE AND Page 38 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 10. extract the inner tube and lift the wheel again; WHEN DEMOUNTING VERY HEAVY 11. move to work position D (Fig. 8); TYRES, IT IS IMPORTANT TO MOVE THE WHEEL AS CLOSE AS 12.
  • Page 39 7522-M010-00 INSTRUCTION, USE AND Page 39 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 19. lower the self-centring chuck up to the wheel rests on the footboard. Move the self-centring chuck PAY ATTENTION WHEN REPOSI- backward to create the necessary space between TIONING THE TOOL HOLDER ARM tyre edge and rim for the introduction of the inner...
  • Page 40 7522-M010-00 INSTRUCTION, USE AND Page 40 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 24. lift the self-centring chuck and mount the bead 30. remove lever (Fig. 36 ref. 1), bead locking clamp locking clamp (Fig.

  • Page 41: Wheels With Bead Wire

    7522-M010-00 INSTRUCTION, USE AND Page 41 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.8 Wheels with bead wire 12.8.1 Beading and demounting As an example Fig. 37 and Fig. 38 illustrate sections NEVER STAND IN FRONT OF THE and compositions of types of wheels with bead wire WHEEL WHILE THE INFLATION...
  • Page 42 7522-M010-00 INSTRUCTION, USE AND Page 42 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 11. remove the bead wire; 6. set the tool holder arm to “out of work” position 12. remove the O-Ring, when featured; (Fig.

  • Page 43: Mounting

    7522-M010-00 INSTRUCTION, USE AND Page 43 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 12.8.2 Mounting 10. move to work position B (Fig. 8); 11. position the bead wire (Fig. 42 ref. 1) on the rim, THROUGHOUT TYRE MOUNT- fit the stop ring with the help of the bead breaker ING/DEMOUNTING OPERATIONS,...

  • Page 44: Routine Maintenance

    7522-M010-00 INSTRUCTION, USE AND Page 44 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 13.0 ROUTINE MAINTENANCE Fig. 43 BEFORE CARRYING OUT ANY ROUTINE MAINTENANCE OR AD- JUSTMENT PROCEDURE, DISCON- NECT THE EQUIPMENT FROM THE ELECTRICITY SUPPLY USING THE SOCKET/PLUG COMBINATION AND CHECK THAT ALL MOBILE PARTS...
  • Page 45 7522-M010-00 INSTRUCTION, USE AND Page 45 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 B. Check belt tensioning (Fig. 45 ref. 1): PERFORM THIS OPERATION ONLY • Remove the upper guard (Fig. 45 ref. 2) with a WITH THE EQUIPMENT COM- screwdriver.

  • Page 46: Handle Control Cable Replacement

    7522-M010-00 INSTRUCTION, USE AND Page 46 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 C. Check periodically and, if necessary, adjust the play 13.1 Handle control cable replacement (ap- of slide (Fig. 46 ref. 1) on guide plates (Fig. 46 plies to models with handle control ref.

  • Page 47: Troubleshooting Table

    7522-M010-00 INSTRUCTION, USE AND Page 47 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 14.0 TROUBLESHOOTING TABLE Possible troubles which might occur to the tyre-changer are listed below. The manufacturer disclaims all responsibility for damages to people, animals or objects due to improper operation by non-unauthorised personnel.
  • Page 48 7522-M010-00 INSTRUCTION, USE AND Page 48 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 Problem Possible cause Remedy a) Solenoid valve not receiving a) Call the after-sales When a control device is operated the equipment does not move at power.

  • Page 49: Technical Data

    7522-M010-00 INSTRUCTION, USE AND Page 49 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 15.0 TECHNICAL DATA 15.1 Technical electrical data ROT.N6315.201836 ROT.N6315.200310 ROT.N4315.201812 ROT.N6315.200341 ROT.N4315.200464 RAV.G0360.206237 ROT.N4315.200327 RAV.G0360.200358 RAV.G9256.206244 RAV.G0360.200426 RAV.G9256.200372 SPA.G0360.205919 RAV.G9256.200433 SPA.G0360.200334 SPA.G0360.200396...

  • Page 50: Technical Mechanical Data

    7522-M010-00 INSTRUCTION, USE AND Page 50 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 15.2 Technical mechanical data ROT.N6315.201836 ROT.N6315.200310 ROT.N4315.201812 ROT.N6315.200341 ROT.N4315.200464 RAV.G0360.206237 ROT.N4315.200327 RAV.G0360.200358 RAV.G9256.206244 RAV.G0360.200426 RAV.G9256.200372 SPA.G0360.205919 RAV.G9256.200433 SPA.G0360.200334 SPA.G0360.200396 Tyre maximum diameter (mm) 2360 (93”) 2700 (106”)

  • Page 51: Dimensions

    7522-M010-00 INSTRUCTION, USE AND Page 51 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 15.3 Dimensions ROT.N4315.201812 - ROT.N4315.200464 - RAV.G9256.206244 - RAV.G9256.200372 Fig. 48...
  • Page 52 7522-M010-00 INSTRUCTION, USE AND Page 52 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 ROT.N4315.200327 - RAV.G9256.200433 Fig. 49...
  • Page 53 7522-M010-00 INSTRUCTION, USE AND Page 53 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 ROT.N6315.201836 - ROT.N6315.200310 - RAV.G0360.206237 - RAV.G0360.200358 - Fig. 50 SPA.G0360.205919 - SPA.G0360.200334...
  • Page 54 7522-M010-00 INSTRUCTION, USE AND Page 54 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 ROT.N6315.200341 - RAV.G0360.200426 - SPA.G0360.200396 Fig. 51...

  • Page 55: Registration Plate Data

    7522-M010-00 INSTRUCTION, USE AND Page 55 of 65 MAINTENANCE MANUAL TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - G10360 - GG60360 16.0 STORING 18.0 REGISTRATION PLATE DATA If storing for long periods (6 months or longer) dis- connect the main power supply and take measures to protect the equipment from dust build-up.
  • Page 56 CONNECTOR QS2 TERMINALS TERMINALS INSTALLATION CHARGED TO CUSTOMER 1 mm2 blue 1 mm2 brown GROUND POWER CABLE 3P + GROUND x 2.5 mm2 1 mm2 blue 1.5 mm2 black 1.5 mm2 yellow/green POWER SUPPLY FRAME 6 mm2 yellow/green Rh chuck rota- Lh chuck rota- tion tion...
  • Page 57 CONNECTOR 15 16 tool chuck chuck tool tool tool movement second Tool rh Tool lh chuck lh chuck rh mandrel mandrel closes opens case case rh movement speed rotation rotation movement movement rising lowering circulation lowering rising Page 57 of 65 LIST OF COMPONENTS WIRING DIAGRAM 2/5 TYRE-CHANGER SERIES...
  • Page 58 IV12 YV11 IV10 Page 58 of 65 LIST OF COMPONENTS WIRING DIAGRAM 3/5 TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - Drawing N°A - Rev. 0 752205782 G10360 - GG60360 7522-M010-00...
  • Page 59 Page 59 of 65 LIST OF COMPONENTS WIRING DIAGRAM 4/5 TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - Drawing N°A - Rev. 0 752205782 G10360 - GG60360 Cod. Description Electrolytic capacitor Diode 1N4007 Line protection fuse Primary protection fuse Secondary protection fuse Secondary protection fuse Control block relay Second speed control relay...
  • Page 60 Page 60 of 65 LIST OF COMPONENTS WIRING DIAGRAM 5/5 TYRE-CHANGER SERIES NAV43 - NAV63 - G9256 - Drawing N°A - Rev. 0 752205782 G10360 - GG60360 Cod. Description YV13 Oil circulation solenoid valve ■ Clamp 7522-M010-00...
  • Page 61 POWER UNIT#752235820 BLUETOOTH CONTROLS #752235820 #790070470 #790070470 #790070480 #790070490 #790070490 #790070500 YV12 YV11 YV14 YV10 130 bar 130 bar 1885 psi 1885 psi B3 A3 B4 A4 B5 A5 B6 A6 YV13 B1 A1 B2 A2 SPF817 170 bar 2466 psi AP100- 6,5cc/rev FLOW CONTROL VALVE...

  • Page 62: Spa.g0360.200396)

    POWER UNIT#752235820 BLUETOOTH CONTROLS #790070470 #790070470 #790070480 #790070490 #790070490 #790070500 #752235820 YV12 YV11 YV14 YV10 130 bar 130 bar 1885 psi 1885 psi B3 A3 B4 A4 B5 A5 B6 A6 YV13 B1 A1 B2 A2 SPF817 170 bar 2466 psi FLOW CON- TROL VALVE AP100- 6,5cc/rev...

  • Page 63: Spa.g0360.200334)

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  • Page 64: Content Of The Ec Declaration Of Conformity

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