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Woodward MicroNet TMR 5009C Product Manual

Woodward MicroNet TMR 5009C Product Manual

Digital control system
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Product Manual 26320V2
(Revision B)
Original Instructions
MicroNet™ TMR 5009C
Digital Control System
Volume 2
Installation/Hardware Manual
Manual 26320 consists of 3 volumes (26320V1, 26320V2, 26320V3).
Installation/Hardware Manual

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Summary of Contents for Woodward MicroNet TMR 5009C

  • Page 1 Product Manual 26320V2 (Revision B) Original Instructions MicroNet™ TMR 5009C Digital Control System Volume 2 Installation/Hardware Manual Manual 26320 consists of 3 volumes (26320V1, 26320V2, 26320V3). Installation/Hardware Manual...

  • Page 2: General Precautions

    Revisions—Changes in this publication since the last revision are indicated by a black line alongside the text. Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be correct and reliable. However, no responsibility is assumed by Woodward unless otherwise expressly undertaken.

  • Page 3: Table Of Contents

    CPU Module ......................80   Analog and Discrete I/O Modules ................. 81   Serial Input/Output (SIO) Module ................. 82   2 Channel Actuator Module .................. 83   Termination Modules .................... 83   Diagnostics ......................85   System Troubleshooting Guide ................86   Woodward...
  • Page 4 Figure 4-6. Example Single Coil Actuator Wiring Diagram ........44   Figure 4-7. Example Dual Coil Actuator Wiring Diagram ........45   Figure 4-8. Actuator FTM Circuitry and Wiring Diagram ........47   Figure 4-9. 5009C Compatible Position Resolver Schematics ......48   Woodward...
  • Page 5 Table 5-2. On-Line Test Failure Messages ............86   Table 5-3. Discrete In Cable Connections ............89   Table 5-4. Relay Cable Connections ..............90   Table 5-5. Analog Combo Module ................ 92   Table 5-6. DTM Interconnect Cables W14, W15, W16 ........93   Woodward...

  • Page 6: Warnings And Notices

    Start-up On- and off-highway Mobile Applications: Unless Woodward's control functions as the supervisory control, customer should install a system totally independent of the prime mover control system that...

  • Page 7: Electrostatic Discharge Awareness

    Do not touch the components or conductors on a printed circuit board with your hands or with conductive devices. To prevent damage to electronic components caused by improper handling, read and observe the precautions in Woodward manual 82715 , Guide for Handling and Protection of Electronic Controls, Printed Circuit Boards, and Modules.

  • Page 8: Installation Notes

    équipement pendant que le circuit est sous tension avant de s’assurer que la zone est non dangereuse. Ne pas raccorder ni débrancher tant que l’installation est sous tension, sauf en cas l’ambiance est décidément non dangereux. Woodward...
  • Page 9 DTM, extreme care must be taken to avoid contact with the cables. To comply with CE Marking under the European Low Voltage Directive (LVD), the maximum external circuit voltage for both the Discrete Inputs and Relay Output circuit are limited to 18–32 Vdc maximum. Woodward...
  • Page 10 5009C Installation/Hardware Manual 26320V2 viii Woodward...

  • Page 11: Chapter 1. General Information

    (Program, Service and Run), and a lists of the control’s Modbus registers and DDE tag names. *—Modbus is a registered trademark of Schneider Automation Inc. This volume provides hardware description, installation, and troubleshooting information for the Woodward 5009C Control System. It includes:  A list of all system hardware ...

  • Page 12: Chapter 2. Hardware Description

    Cooling fans are located on the top of the main chassis; with one fan per 6-slot card rack. The power supply chassis contains two cooling fans: one on top and one on the bottom of the chassis. See Figure 2-1. These fans run any time the 5009C chassis is powered up. Woodward...

  • Page 13: System Power Supplies

    24 V to each kernel section (A, B, C) of the 5009C control. Mounted in the main control chassis are three Kernel Power Supplies, which convert 24 V to 5 V at 10 A for their kernel’s CPU and I/O modules. Woodward...

  • Page 14: Physical Description

    Also at the top and bottom are two handles which, when toggled, move the modules out just far enough for the boards to disengage the motherboard connectors. Each module is protected with a molded plastic cover to prevent accidental component damage. Woodward...

  • Page 15: Figure 2-2. Kernel Power Supply Block Diagram

    An RS-232 Serial Port is located on the front of each CPU to interface with the PCI engineering workstation or other RS-232 compatible devices. The CPU has a PCMCIA (Personal Computer Memory Card International Association) slot on its front panel. The PCMCIA slot is used to down load application files to the CPU module. Woodward...

  • Page 16: Figure 2-3. Cpu Module

    (one per CPU) are provided with each system to protect the CPU from external system noise. These filter assemblies are shipped separately from the control and can be easily installed if use of the CPU port is required. Woodward...

  • Page 17: Figure 2-4. Cpu Communications Port Filter Kit Installation Instructions

    Manual 26320V2 5009C Installation/Hardware Figure 2-4. CPU Communications Port Filter Kit Installation Instructions Woodward...

  • Page 18: Figure 2-5. Mpu And Analog I/O Module

    5009C control. An ATM houses circuitry to:  route each input signal to the system’s three independent (rack mounted) analog modules  produce each output signal by summing the three independent analog modules’ respective outputs Woodward...

  • Page 19: Figure 2-6. Analog Termination Module Diagram

    For dual coil actuators, kernels A and B drive one coil and kernel C drives the second coil. Current readback circuitry identifies failed modules and allows the remaining outputs to be adjusted accordingly. Figure 2-6. Analog Termination Module Diagram Woodward...

  • Page 20: Figure 2-7. Discrete Input/Output Module

    Each DTM connects to the control’s three independent Discrete I/O modules through individual cables, and provides a common cage-clamp terminal connection for customer field wiring. A DTM contains circuitry for six contact inputs, three relay outputs and houses circuitry to: Woodward...
  • Page 21 When they are open, they are periodically closed individually, to ensure that they close. Any failures are annunciated, and further testing is disabled. Woodward...

  • Page 22: Figure 2-8. Dtm Block Diagram

    A and B kernels. Each SIO module includes four serial ports. Ports 1 and 2 are RS-232 communications based ports only. Ports 3 and 4 can be configured for RS-232, RS-422, or RS-485 communications. Refer to Chapter 4 of this volume for port related communication capabilities. Woodward...

  • Page 23: Figure 2-9. Sio Module Block Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 2-9. SIO Module Block Diagram Woodward...
  • Page 24 The Pilot signal can be redundant, if send to card A106 and card C106. If physically, only one LVDT signal is available, the excitation can only be taken from one card, but the signal can be put in parallel Woodward...

  • Page 25: Figure 2-10. 2 Channel Actuator Controller Module Block Diagram

    Actuator FTM. A low-density discrete (gray) cable must be used to connect the Actuator Module to the Actuator FTM. Do not use an analog (black) cable. An Actuator FTM houses circuitry to drive two actuator outputs according the module’s range and to read four LVDT or RVDT position feedbacks. Woodward...

  • Page 26: Cabinet (Optional)

    600 lbs (272.4 kg) including control. The provided cabinet meets NEMA 12 ratings. Refer to Chapter 6 of this Volume for all Cabinet material specifications. Refer to Figures 4-21a and 4-21b for control cabinet diagrams. This panel is a UL Listed industrial control panel. Woodward...

  • Page 27: Chapter 3. Mechanical Installation

    Discrete I/O Cable (10 ft/ 3 m) Standard W14 - W19 DTM to DTM Cable (6”/15 cm) Standard Control to PCI Cable (10 ft/3 m) Standard MISC. - A ATM Ground Terminals (used on DIN rail) Standard MISC. - B CPU Comm. Port Filters Standard Woodward...

  • Page 28: Figure 3-1. Hardware Identification

    5009C Installation/Hardware Manual 26320V2 Figure 3-1. Hardware Identification Woodward...

  • Page 29: Unit Location

    5. Connect Cabinet to earth ground using a 10 mm² (8 AWG) or larger wire or braid. ELECTROCUTION HAZARD—Leakage current exceeds 3.5 mA. The grounding conductor is required for safety. Woodward...

  • Page 30: Figure 3-2. Cabinet Dimensions

    5009C Installation/Hardware Manual 26320V2 Figure 3-2. Cabinet Dimensions Before beginning installation successfully identify all components and read this entire chapter. Woodward...

  • Page 31: Install 5009C Control And Power Chassis

    5. Verify that both the control and power chassis are at earth ground potential, and if they are not, connect them to earth ground via a 3 mm² (12 AWG) or larger yellow/green wire or braid. Figure 3-3. Chassis-to-Chassis Power Cable W1-B Woodward...

  • Page 32: Install Modules

    If resistance is encountered when installing a module, do not force the module. Remove the module and check the connectors for bent contacts or foreign objects. Forcing a module into place may break the connector. Woodward...

  • Page 33: Figure 3-4A. Outline Drawing Of 5009C Main Chassis

    Manual 26320V2 5009C Installation/Hardware Figure 3-4a. Outline Drawing of 5009C Main Chassis Woodward...

  • Page 34: Figure 3-4B. Outline Drawing Of 5009C Main Chassis

    5009C Installation/Hardware Manual 26320V2 Figure 3-4b. Outline Drawing of 5009C Main Chassis Woodward...

  • Page 35: Figure 3-4C. Outline Drawing Of 5009C Power Chassis

    Manual 26320V2 5009C Installation/Hardware Figure 3-4c. Outline Drawing of 5009C Power Chassis Woodward...

  • Page 36: Figure 3-5. Outline Diagram Of Module With Label

    5009C Installation/Hardware Manual 26320V2 Figure 3-5. Outline Diagram of Module with Label Figure 3-6. Module Location Diagram Woodward...

  • Page 37: Install Analog Termination Modules

    ATMs. See Figure 3-8. 7. Connect a 12 AWG (4.0 mm²) green/yellow wire between each ground terminal and ATM terminal “Chassis Ground”. This wire should be kept as short as possible and be no longer than six inches (15 cm) in length. Woodward...

  • Page 38: Figure 3-7. Din Rail & Atm Outline Drawing

    5009C Installation/Hardware Manual 26320V2 Figure 3-7. DIN Rail & ATM Outline Drawing Woodward...

  • Page 39: Install Discrete Field Termination Modules

    4. If the panel the DTMs are mounted on is not at earth ground potential connect it to earth ground via a 12 AWG (4.0 mm²) or larger green/yellow wire or braid; keeping the wire/braid as short as possible. Woodward...

  • Page 40: Figure 3-9. Dtm Outline Drawing

    5009C Installation/Hardware Manual 26320V2 Figure 3-9. DTM Outline Drawing Woodward...

  • Page 41: Figure 3-10. Dtm Mounting Configuration

    Manual 26320V2 5009C Installation/Hardware Figure 3-10. DTM Mounting Configuration Woodward...

  • Page 42: Figure 3-11. Actuator Field Termination Module Dimensions

    5009C Installation/Hardware Manual 26320V2 3.54 6.165 Figure 3-11. Actuator Field Termination Module Dimensions Woodward...

  • Page 43: Chapter 4. Electrical Installation

    2. Connect a grounding cable, 10 mm² (8 AWG) or larger, from an acceptable earth ground to the cabinet frame. System Cables (if cabinet is not included) If the system was provided with a cabinet, no cable installation is required, and you can go directly to the Input Power installation instructions. Woodward...

  • Page 44: Shields And Grounding

    Relay outputs, contact inputs, and power supply wiring do not normally require shielding, but can be shielded if desired. For compliance with EMC standards, it is required that all analog and discrete input/output wiring be separated from all power wiring. Woodward...

  • Page 45: Input Power

    Use only time-delay fuses or circuit breakers to avoid nuisance trips. A fixed wiring installation is required. Power supply leakage current exceeds 3.5 mA so a protective earth ground connection is required. Woodward...
  • Page 46 Significant inrush currents are possible when current is applied to the main power supply. The magnitude of the inrush current depends on the power source impedance, so Woodward cannot specify the maximum inrush current. Time- delay fuses or circuit breakers must be used to avoid nuisance trips.

  • Page 47: Speed Sensor Inputs

    0.25 to 1.02 mm (0.010 to 0.040 inch) from tooth face to pole piece. For information on selecting the correct MPU or gear size, please refer to Woodward manual 82510. See Figure 4-2 for wiring schematic. A proximity probe may be used to sense very low speeds. With a proximity probe, speed can be sensed down to 0.5 Hz.

  • Page 48: Figure 4-2. Example Mpu Interface Wiring Diagram

    Each channel’s prox return input accepts 5–28 Vdc. Alternatively with either 12 Vdc or 24 Vdc open collector probes. When interfacing to open collector type probes a pull-up resistor between the four voltage terminal and the proximity return terminal is required. Figure 4-2. Example MPU Interface Wiring Diagram Woodward...

  • Page 49: Figure 4-3A. Example 24 V Proximity Probe Wiring Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-3a. Example 24 V Proximity Probe Wiring Diagram Figure 4-3b. Example 12 V Proximity Wiring Diagram Woodward...
  • Page 50 If the MPU device is not providing a voltage greater than 1.5 Vrms, the MPU device should be moved closer to the gear where speed is being monitored. The following graph shows the minimum voltage necessary to detect speed at the various frequencies. Woodward...

  • Page 51: Analog Inputs

    Isolation is provided through diodes on the power and common lines. This 24 Vdc output is capable of providing 24 Vdc with +10% regulation. Power connections are be made through terminals located on system ATMs. Woodward...

  • Page 52: Figure 4-4. Example Analog Input Wiring Diagrams

    Cable shields must be electrically continuous from the signal source to the point the signal wire enters the 5009C Analog Termination Module.  ATM terminals accept wires from 0.08–2.5 mm² (27–12 AWG). Figure 4-4. Example Analog Input Wiring Diagrams Woodward...

  • Page 53: Analog Outputs

    Actuator Outputs from Combo Card The control has two proportional actuator output drivers (one output per ATM). The actuator output drive currents can be programmed to interface with Woodward Governor Company actuators (typically 20–160 mA drive currents) or non-Woodward actuators (4–20 mA drive currents). Each actuator output can be individually configured to interface with Woodward or non-Woodward type actuators.

  • Page 54: Figure 4-6. Example Single Coil Actuator Wiring Diagram

    Dither is a low frequency (25 Hz) signal consisting of a 5 millisecond pulse modulated onto the control’s DC actuator-drive current to reduce stiction in linear type actuators. Woodward TM-type actuators typically require dither. See Volume #3 of this manual for details on adjusting dither.

  • Page 55: Actuator Outputs From Actuator Cards

    Cable shields must be electrically continuous from the signal source to the point the signal wire enters the 5009C Analog Terminal Module.  Actuator FTM terminals accept wires from 0.08–2.5 mm² (27–12 AWG) wire.  Actuator outputs are not isolated, so they should be not be connected to non-isolated devices. Woodward...
  • Page 56 EXC - EXC - SHLD SHLD FDBK 2A + FDBK 2A + FDBK 2A - FDBK 2A - SHLD SHLD FDBK 2B + FDBK 2B + FDBK 2B - FDBK 2B - Table 4-2b. Pilot Position Feedback Termination Points Woodward...

  • Page 57: Figure 4-8. Actuator Ftm Circuitry And Wiring Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-8. Actuator FTM Circuitry and Wiring Diagram Woodward...

  • Page 58: Figure 4-9. 5009C Compatible Position Resolver Schematics

    5009C Installation/Hardware Manual 26320V2 Figure 4-9. 5009C Compatible Position Resolver Schematics Woodward...

  • Page 59: Figure 4-10A. Example Of Single Loop With Dual Coil And Two Lvdts Type (A-B)/(A+B) On Cylinder Valve

    Manual 26320V2 5009C Installation/Hardware Figure 4-10a. Example of Single Loop with Dual Coil and Two LVDTs Type (A–B)/(A+B) on Cylinder Valve Woodward...

  • Page 60: Figure 4-10B. Example Of Dual Loop With Dual Coil And Two Lvdts Type

    5009C Installation/Hardware Manual 26320V2 Figure 4-10b. Example of Dual Loop with Dual Coil and Two LVDTs Type (A–B)/(A+B) on Cylinder Valve and Two VDTs Type (A–B)/(A+B) on Pilot Valve Woodward...

  • Page 61: Dtm Contact Inputs (F/T Relay-Discrete In)

    Vdc internal power source is used as for contact wetting, jumpers are required between DTM terminals 33 & 34, and terminals 33 & 35. If an external power source is used for contact wetting, the external source’s common must be connected to the DTM’s discrete input commons (terminals 34 & 35). Woodward...

  • Page 62: Figure 4-11. Optional Internal 24Vdc Contact Wetting Configuration

    5009C Installation/Hardware Manual 26320V2 Figure 4-11. Optional Internal 24Vdc Contact Wetting Configuration Figure 4-12. Optional External Contact Wetting Configurations Woodward...

  • Page 63: Dtm Relay Outputs (F/T Relay Outputs)

    Applications requiring programmable relay outputs must have the desired switch condition or specific analog value assigned to them within the control’s program. Refer to Volume 3 of this manual for a complete list of programmable relay output options. Woodward...
  • Page 64 To prevent failure of a load to de-energize, careful consideration should be given, to ensure that the voltage developed across the load due to leakage current is below the load’s drop-out voltage. Woodward...
  • Page 65 29.5 Vac too high for LFD. By following the graph along the 25 Vac line to the 110 V line, a total load resistance of 900 Ω is needed. By placing a properly rated 3600 Ω resistor in shunt with the load, (1200//3600900) LFD can be used. Woodward...

  • Page 66: Figure 4-13. Latent Fault Detection Verification Graph-18-32 Vdc Circuitry

    5009C Installation/Hardware Manual 26320V2 Figure 4-13. Latent Fault Detection Verification Graph—18–32 Vdc Circuitry Figure 4-14. Latent Fault Detection Verification Graph—88–132 Vac Circuitry Woodward...

  • Page 67: Figure 4-15. Latent Fault Detection Verification Graph-100-150 Vdc Circuitry

    (By using the DTM’s internal relay coil power this start-up routine is automatically performed.) With this system’s power configuration it is recommended that the control’s internal power be used to supply the DTM’s relay coils at all times. Woodward...
  • Page 68 Refer to Figure 4-16. LFD can be jumper configured to be compatible with the following circuit voltages:  18–32 Vdc circuit power (meets CE & UL ratings)  88–132 Vac circuit power (meets UL ratings only)  100–150 Vdc circuit power (meets UL ratings only) Woodward...

  • Page 69: Figure 4-16. Jumper And Relay Location Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-16. Jumper and Relay Location Diagram Woodward...

  • Page 70: Figure 4-17. Dtm Labels

    When using high voltage relay circuit power, it is recommended that care be taken not to touch exposed connectors when replacing relays or cables. If possible remove relay circuit power from all DTM relays before replacing any DTM relay or cable. Woodward...

  • Page 71: Serial Communications

    (unless SIO-B is installed), Alarm/Trip printer driver port. It can also be configured to automatically become the PCI interface port if CPU-C fails.  CPU-C port (RS-232) functions as a DDE communication port for PCI.  SIO-A Port 1 (RS-232) functions as an Alarm/Trip Printer driver port. Woodward...
  • Page 72 5009C Installation/Hardware Manual 26320V2  SIO-A port 2 (RS-232) functions as an interface port to Woodward’s servPanel program.  SIO-A port 3 (RS-232/422/485) functions as Modbus #1 port 1.  SIO-A port 4 (RS-232/422/485) functions as Modbus #2 port 1 or DDE communication for PCI.

  • Page 73: Figure 4-19. Cpu Communications Port

    Manual 26320V2 5009C Installation/Hardware Figure 4-19. CPU Communications Port Figure 4-20. Typical Communications Cable Connections Woodward...

  • Page 74: Printer

    6 Confirm each connection before operating unit. 7 All analog inputs must be isolated from earth ground. 8 Follow authorized standards for conduit loading and sealing. 9 All wires to terminal blocks shall have wire markers, marked with associated terminal number. Woodward...

  • Page 75: Figure 4-21A. Cabinet-Device Location Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-21a. Cabinet—Device Location Diagram Woodward...

  • Page 76: Figure 4-21B. Cabinet-Device Location Diagram

    5009C Installation/Hardware Manual 26320V2 Figure 4-21b. Cabinet—Device Location Diagram Woodward...

  • Page 77: Figure 4-22. System Cable Layout Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-22. System Cable Layout Diagram Woodward...

  • Page 78: Figure 4-23. Power Supply Wiring Diagram

    5009C Installation/Hardware Manual 26320V2 Figure 4-23. Power Supply Wiring Diagram Woodward...

  • Page 79: Figure 4-24. Atm-1 Wiring Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-24. ATM–1 Wiring Diagram Woodward...

  • Page 80: Figure 4-25. Atm-2 Wiring Diagram

    5009C Installation/Hardware Manual 26320V2 Figure 4-25. ATM–2 Wiring Diagram Woodward...

  • Page 81: Figure 4-26. Dtm-1 Wiring Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-26. DTM–1 Wiring Diagram Woodward...

  • Page 82: Figure 4-27. Dtm-2 Wiring Diagram

    5009C Installation/Hardware Manual 26320V2 Figure 4-27. DTM–2 Wiring Diagram Woodward...

  • Page 83: Figure 4-28. Dtm-3 Wiring Diagram

    Manual 26320V2 5009C Installation/Hardware Figure 4-28. DTM–3 Wiring Diagram Woodward...

  • Page 84: Figure 4-29. Dtm-4 Wiring Diagram

    5009C Installation/Hardware Manual 26320V2 Figure 4-29. DTM–4 Wiring Diagram Woodward...

  • Page 85: System Power-Up

    1. Turn the power for one power supply on and verify that the power supply’s green LED is the only power supply LED on. 2. Turn the power for second power supply on and verify that the power supply’s green LED is the only power supply LED on. Woodward...
  • Page 86 CPUs will go to a running state. Improperly calibrated devices can cause turbine damage and possible personnel injury or death. Before starting the turbine for the first time, and periodically thereafter, verify the calibration of all external input and output devices. Woodward...

  • Page 87: Chapter 5. Troubleshooting And Module Replacement

    If after following this chapter’s guidance the cause of a problem cannot be found, contact the Woodward technical assistance group. Only qualified service personnel should perform the following module replacement procedures.
  • Page 88 6. With even pressure exerted at the top and bottom of the supply’s front panel, firmly push the unit into place. 7. Tighten the screws that secure the module in place (two at the top and two at the bottom). 8. Re-apply power to the input of the power supply. Woodward...

  • Page 89: Kernel Power Supply (A1)

    Remove the module by pulling straight out and place it into a conductive plastic bag (Woodward P/N 4951-041). 5. Install the replacement supply module by aligning the circuit board edge in the card guides and push the module into the slots until the connector on the module and the connector on the motherboard make contact.

  • Page 90: Cpu Module

    3. Switch the CPU’s Reset switch to its reset position (push top of switch in). 4. Disconnect any communication cable. 5. Unscrew the CPU module’s captive-screw fasteners and release the module from the motherboard connectors by pressing the top handles up and the bottom handles down. Woodward...

  • Page 91: Analog And Discrete I/O Modules

    5009C Installation/Hardware 6. Remove the module by pulling straight out and place it into a conductive plastic bag (Woodward P/N 4951-041). 7. Install the replacement CPU by aligning the circuit board edge in the card guides and push the module into the slots until the connector on the module and the connector on the motherboard make contact.

  • Page 92: Serial Input/Output (Sio) Module

    With this control, the removal of any single kernel will not cause the control to shut down. However, if other faults are present within other kernels, those faults, combined with any faults caused by shutting down the kernel power supply, may cause a system shutdown. Woodward...

  • Page 93: Channel Actuator Module

    The procedure used in the replacement of termination modules on-line varies based on the control’s configuration and system wiring configuration. Contact a Woodward representative to establish the correct termination procedure to use based on your configuration.

  • Page 94: Figure 5-1. Atm Fuse Locations

    2. Remove ATM cover. 3. Verify that the circuit problem has been corrected. 4. Locate and replace fuse (See Figure 5-1) with one of the same size and rating (24 Vdc/0.1 A). 5. Replace ATM Cover. Figure 5-1. ATM Fuse Locations Woodward...

  • Page 95: Off-Line Diagnostics

    Control Status Register test failed DUART test failed Local RAM test failed Local RAM Misaligned test failed Flash Memory test failed Clock Interrupt test failed VME Bus Timeout test failed EEPROM test failed Floating Point Math Co-processor test failed Real-Time Clock failed Woodward...

  • Page 96: System Troubleshooting Guide

    Exception Error Vector # System Troubleshooting Guide The following is a troubleshooting guide for areas to check which may present potential difficulties. By making these checks prior to contacting Woodward for technical assistance your system problems can be more quickly and accurately assessed.
  • Page 97 Are all signal wires shielded?  Are shields continuous from the device to the control?  Are the shields terminated according to Woodward specifications?  Are there low voltage signal wires running in the same wiring trays as high voltage wiring? ...
  • Page 98 FTM is given. If a signal is shorted or missing, the tables can be used to troubleshoot the problems to the FTM, cables, or the respective I/O module. Woodward...
  • Page 99 Manual 26320V2 5009C Installation/Hardware Table 5-3. Discrete In Cable Connections Woodward...
  • Page 100 5009C Installation/Hardware Manual 26320V2 Table 5-4. Relay Cable Connections Woodward...
  • Page 101 Manual 26320V2 5009C Installation/Hardware Table 5-4. Relay Cable Connections (cont.) Woodward...
  • Page 102 5009C Installation/Hardware Manual 26320V2 Table 5-5. Analog Combo Module Woodward...
  • Page 103 Manual 26320V2 5009C Installation/Hardware Table 5-6. DTM Interconnect Cables W14, W15, W16 Woodward...

  • Page 104: Chapter 6. Hardware Specifications

    Environmental Classifications for Options For systems with the optional Cabinet, the presence of any of the following options reduces the Environmental Class of the cabinet assembly to the lowest classification of the options present. Woodward Mfg. Temp. Cabinet Max. Part No.

  • Page 105: Power Supply Specifications

    Rated Maximum Current = 6.5 A  Maximum Power = 1150 VA  Input Power Fuse/Breaker Rating = 10 A slow blow  Wire Size = 2.5 mm² (14 AWG) or larger  Holdup Time = 1 cycle @ 220 Vac Woodward...
  • Page 106 1–25 Vrms Input impedance: 2000 Ω Isolation: Channel to Channel 500 Vdc To Chassis 200 Vdc continuous, 600 Vdc DWV Resolution: dependent on frequency Accuracy: software calibrated to 0.03%, minimum Time Stamping High & Low Alarms to 5 ms resolution Woodward...
  • Page 107 500 Vdc continuous, 600 Vdc DWV; HD Max load resistance: 600 Ω Current Readback: 10 bits Resolution: 10 bits Accuracy: software calibrated to 0.2% Temperature Drift: 125 ppm/°C, maximum Readback accuracy: 0.1% Readback temp drift: 400 ppm/°C, worst case Woodward...
  • Page 108 Position Error Programmable threshold and delay Microcontroller Software watchdog is monitored by the CPU module. Hardware watchdog monitors logic power, microcontroller activity. System Outputs turn off if communications with the CPU module are lost Woodward...
  • Page 109 NOTE—Dry contacts “wetted” by customer-supplied circuits. Relay Output North America International Voltage (UL) (CE Marking) 28 Vdc 10 A Resistive 10 A Resistive 120 Vac 15 A Resistive 1/3 hp 150 Vdc 3 A Resistive 240 Vac 15 A Resistive 1/2 hp Woodward...
  • Page 110 Fan Air Filter—Replacement recommended every 60 days to 18 months based on environment. OpView (future option) Power Requirements (for Color or Monochrome units)  90–250 Vac, 50/60 Hz, (110 W max.) For all OpView specifications, refer to documentation included with the CTC Power Station. Woodward...

  • Page 111: Chapter 7. System Maintenance

    50 000 hours, and the cabinet front door fan every 60 000 hours. For replacement, use fans of like design and specification, or purchase replacement fans from Woodward. See Chapter 6 of this Volume for fan voltage and power specifications.

  • Page 112: Chapter 8. Micronet™ Tmr Compatible Products

    5009C Installation/Hardware Manual 26320V2 Chapter 8. MicroNet™ TMR Compatible Products The following is a list of compatible Woodward products that may be used with the MicroNet™ TMR 5009C System: Operator Control Panel DSLC Panel Real Power Sensor Figure 8-1. MicroNet Compatible Products...

  • Page 113: Operator Control Panel (Ocp)

    1. Mark the panel location and mounting holes (see Figure 8-2). 2. Drill and tap the mounting holes using the appropriate size hardware. 3. Place the panel in position, insert the mounting screws into the tapped holes, and tighten the hardware securely. Woodward...

  • Page 114: Figure 8-2. Operator Control Panel

    5009C Installation/Hardware Manual 26320V2 Figure 8-2. Operator Control Panel Woodward...

  • Page 115: Figure 8-3. Inside View Of Door

    Manual 26320V2 5009C Installation/Hardware Figure 8-3. Inside View of Door Woodward...
  • Page 116 Email and Website—www.woodward.com Woodward has company-owned plants, subsidiaries, and branches, as well as authorized distributors and other authorized service and sales facilities throughout the world. Complete address / phone / fax / email information for all locations is available on our website.

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