Woodward MicroNet TMR 5009C Manuals

Manuals and User Guides for Woodward MicroNet TMR 5009C. We have 2 Woodward MicroNet TMR 5009C manuals available for free PDF download: Product Manual

Woodward MicroNet TMR 5009C Product Manual (124 pages)

Digital Control System

Brand: Woodward | Category: Control Systems | Size: 1 MB

General Precautions
2
Proper Use
2
Table of Contents
3
Warnings and Notices
6
Electrostatic Discharge Awareness
7
Chapter 1. General Information
9
Introduction
9
Control System Installation Procedure
9
Chapter 2. Description
11
General
11
Control Fault Tolerance
11
Figure 2-1. System Module Diagram
12
Figure 2-2. Double Exchange and Vote Structure
13
Speed Inputs
13
Analog Inputs
14
Figure 2-3. Fault Tolerant Analog Input
15
Discrete Inputs
16
Figure 2-4. Fault Tolerant Discrete Input
16
Figure 2-5. Fault Tolerant Analog Output
18
Figure 2-6. Fault Tolerant Single Coil Actuator Output
20
Figure 2-7. Fault Tolerant Dual Coil Actuator Output
21
Relay Outputs
23
Figure 2-8. Fault Tolerant Discrete Output
24
Figure 2-9. Fault Tolerant DDE Communication Ports
25
Figure 2-10. Fault Tolerant Modbus Communication Ports
26
Figure 2-11. Fault Tolerant Modbus Communication Ports
27
Figure 2-12. Interface/Communications Logic
28
5009C Control System Inputs and Outputs
28
Speed Sensor Inputs
28
Figure 2-13. Proportional Controller Diagram
30
Figure 2-14. P Controller Diagram
31
Figure 2-15. PI Controller Diagram
31
Figure 2-16. PI Lag Controller Diagram
32
Figure 2-17. PI Lead Lag Controller Diagram
32
Figure 2-18. Three-Wire Transducer
33
Figure 2-19. Four-Wire Transducer
34
Figure 2-20. Five-Wire Transducer
34
Figure 2-21. Six-Wire Transducer
34
Pilot Valve Control (Cascade Position Loop)
35
Degraded Mode
36
Communication Ports
36
PC Interface Program
37
Figure 2-22. Main Screen
38
Chapter 3. Control Functionality Overview
39
Control Overview
39
Figure 3-1. Typical Extraction And/Or Admission Steam Turbine
39
Figure 3-2. Split Range or Admission Type of Turbine Configuration
40
Figure 3-3. Extraction And/Or Admission Steam Turbine
41
Block Diagrams
43
Figure 3-4. Overview of 5009C Control System Functionality Notes
43
Figure 3-5. Single or Split-Range Turbine Configurations (Speed PID with Remote Set Point)
44
Figure 3-6. Single or Split-Range Turbine Configurations
44
Figure 3-7. Extraction And/Or Admission Turbine Configurations (Coupled Mode)
44
Figure 3-8. Example of a Single Stage Turbine Using Dual Loop Actuator and Remote Speed Set Point
45
Chapter 4. Control Functionality
46
Introduction
46
Valves Selection
46
Figure 4-1. Typical Dual Loop Valve with Cylinder's LVDT and Pilot's LVDT as Represented in Woodward's HMI
48
Figure 4-2. Dual Control Loop Valve with Cylinder's LVDT and Pilot's LVDT and Degraded Mode
49
Turbine Start Modes
50
Figure 4-3. Manual Start Mode Example
51
Figure 4-4. Semiautomatic Start Mode Example
52
Figure 4-5. Automatic Start Mode Example
53
Zero Speed Signal Override
55
Valve Limiters
56
Turbine Start Routine
57
Figure 4-6. Automatic Start Sequence
58
Critical Speed Avoidance
60
Speed Control Overview
61
Figure 4-7. Speed Control Functional Diagram
61
Speed PID Operational Modes
62
Feed-Forward Control
62
Figure 4-8. Speed Relationships
65
Valve Redundancy Controller
66
Figure 4-9. Typical Redundant I/H System with a Transfer Valve
67
Figure 4-10. Typical Redundant I/P System with a Pressure Selecting Relay Valve
67
Extraction, Admission, or Extr/Adm Turbine Control
72
Figure 4-11. Ext/Adm Control Diagram
72
Set Point
76
Figure 4-12. Coupled HP & LP Mode
82
Figure 4-13. Decoupled Inlet or Exhaust Mode
83
Cascade Control
84
Figure 4-14. Decoupled HP&LP Mode
84
Figure 4-15. Cascade Functional Diagram
85
Cascade Droop
86
Remote Cascade Set Point
86
Seal GAS PID Control
87
Emergency Shutdown
88
Controlled Shutdown
89
Local / Remote Function
90
Relays
92
Chapter 5. 5009C Control System Operation
93
Introduction
93
5009C System Power-Up
93
Valve / Actuator Calibration & Test
94
Turbine Start
97
Auto Start Sequence
98
Dynamic Adjustments
98
Proportional Control
98
Figure 5-1. Proportional Gain Setting Effects
100
Figure 5-2. Open Loop Proportional and Integral Response
101
Figure 5-3. Closed Loop Proportional and Integral Response
102
Figure 5-4. Integral Gain (Reset) Setting Responses
103
Figure 5-5. Closed Loop Proportional and Derivative Action
104
Figure 5-6. Derivative Setting Effects
105
Figure 5-7. Closed Loop Proportional, Integral and Derivative Action
106
General Field Tuning Guidelines
107
Figure 5-8. Typical Response to Load Change
108
Speed, Casc, Decoupling, Seal Gas PID, and Ext/Adm Dynamics Adjustments
109
Tuning Derivative
110
Overspeed Test Function
111
Operation Information
113
Extraction/ Admission Control
115
Chapter 6. Service Options
117
Product Service Options
117
Woodward Factory Servicing Options
118
Returning Equipment for Repair
118
Packing a Control
119
Replacement Parts
119
Engineering Services
119
How to Contact Woodward
120
Technical Assistance
120

Woodward MicroNet TMR 5009C Product Manual (116 pages)

Digital Control System

Brand: Woodward | Category: Control Systems | Size: 1 MB

General Precautions
2
Proper Use
2
Table of Contents
3
Warnings and Notices
6
Electrostatic Discharge Awareness
7
Installation Notes
8
Chapter 1. General Information
11
Chapter 2. Hardware Description
12
Introduction
12
Main Control Chassis
12
System Power Supplies
13
Figure 2-1. Control and Power Chassis
13
Physical Description
14
Module Descriptions
14
Figure 2-2. Kernel Power Supply Block Diagram
15
Figure 2-3. CPU Module
16
Figure 2-4. CPU Communications Port Filter Kit Installation Instructions
17
Figure 2-5. MPU and Analog I/O Module
18
Figure 2-6. Analog Termination Module Diagram
19
Figure 2-7. Discrete Input/Output Module
20
Figure 2-8. DTM Block Diagram
22
Figure 2-9. SIO Module Block Diagram
23
Figure 2-10. 2 Channel Actuator Controller Module Block Diagram
25
Cabinet (Optional)
26
Chapter 3. Mechanical Installation
27
Storage
27
Unpacking
27
Figure 3-1. Hardware Identification
28
Unit Location
29
Install Cabinet (if Included)
29
Figure 3-2. Cabinet Dimensions
30
Install 5009C Control and Power Chassis
31
Figure 3-3. Chassis-To-Chassis Power Cable W1-B
31
Install Modules
32
Figure 3-4A. Outline Drawing of 5009C Main Chassis
33
Figure 3-4B. Outline Drawing of 5009C Main Chassis
34
Figure 3-4C. Outline Drawing of 5009C Power Chassis
35
Figure 3-5. Outline Diagram of Module with Label
36
Figure 3-6. Module Location Diagram
36
Install Analog Termination Modules
37
Figure 3-7. DIN Rail & ATM Outline Drawing
38
Install Discrete Field Termination Modules
39
Figure 3-8. ATM Grounding Diagram
39
Figure 3-9. DTM Outline Drawing
40
Figure 3-10. DTM Mounting Configuration
41
Figure 3-11. Actuator Field Termination Module Dimensions
42
Chapter 4. Electrical Installation
43
Introduction
43
Cabinet (if Included)
43
System Cables (if Cabinet Is Not Included)
43
Shields and Grounding
44
Input Power
45
Figure 4-1. Shield Termination Diagram
45
Speed Sensor Inputs
47
Figure 4-2. Example MPU Interface Wiring Diagram
48
Figure 4-3A. Example 24 V Proximity Probe Wiring Diagram
49
Figure 4-3B. Example 12 V Proximity Wiring Diagram
49
Analog Inputs
51
Figure 4-4. Example Analog Input Wiring Diagrams
52
Analog Outputs
53
Actuator Outputs from Combo Card
53
Figure 4-5. Example Analog Output Wiring Diagram
53
Figure 4-6. Example Single Coil Actuator Wiring Diagram
54
Actuator Outputs from Actuator Cards
55
Figure 4-7. Example Dual Coil Actuator Wiring Diagram
55
Figure 4-8. Actuator FTM Circuitry and Wiring Diagram
57
Figure 4-9. 5009C Compatible Position Resolver Schematics
58
Figure 4-10A. Example of Single Loop with Dual Coil and Two Lvdts Type (A-B)/(A+B) on Cylinder Valve
59
Figure 4-10B. Example of Dual Loop with Dual Coil and Two Lvdts Type
60
DTM Contact Inputs (F/T Relay-Discrete In)
61
Figure 4-11. Optional Internal 24Vdc Contact Wetting Configuration
62
Figure 4-12. Optional External Contact Wetting Configurations
62
DTM Relay Outputs (F/T Relay Outputs)
63
Figure 4-13. Latent Fault Detection Verification Graph-18-32 VDC Circuitry
66
Figure 4-14. Latent Fault Detection Verification Graph-88-132 Vac Circuitry
66
Figure 4-15. Latent Fault Detection Verification Graph-100-150 VDC Circuitry
67
Figure 4-16. Jumper and Relay Location Diagram
69
Figure 4-17. DTM Labels
70
Serial Communications
71
Figure 4-18. Example Relay Output Wiring Diagram
71
Figure 4-19. CPU Communications Port
73
Figure 4-20. Typical Communications Cable Connections
73
Printer
74
Control Wiring Diagrams
74
Figure 4-21A. Cabinet-Device Location Diagram
75
Figure 4-21B. Cabinet-Device Location Diagram
76
Figure 4-22. System Cable Layout Diagram
77
Figure 4-23. Power Supply Wiring Diagram
78
Figure 4-24. ATM-1 Wiring Diagram
79
Figure 4-25. ATM-2 Wiring Diagram
80
Figure 4-26. DTM-1 Wiring Diagram
81
Figure 4-27. DTM-2 Wiring Diagram
82
Figure 4-28. DTM-3 Wiring Diagram
83
Figure 4-29. DTM-4 Wiring Diagram
84
System Power-Up
85
Figure 4-30. Opview Cable Diagram
85
Figure 4-31. Optional Alarm Printer Diagram
85
Figure 4-32. Cabinet Fan Diagram
85
Chapter 5. Troubleshooting and Module Replacement
87
Introduction
87
Main Power Supply
87
Kernel Power Supply (A1)
89
CPU Module
90
Analog and Discrete I/O Modules
91
Serial Input/Output (SIO) Module
92
Channel Actuator Module
93
Termination Modules
93
Figure 5-1. ATM Fuse Locations
94
Off-Line Diagnostics
95
Diagnostics
95
System Troubleshooting Guide
96
Chapter 6. Hardware Specifications
104
Power Supply Specifications
105
Chapter 7. System Maintenance
111
Cables and Connections
111
Fans
111
Air Filter Maintenance
111
Battery Check
111
Chapter 8. Micronet™ TMR Compatible Products
112
Figure 8-1. Micronet Compatible Products
112
Operator Control Panel (OCP)
113
Figure 8-2. Operator Control Panel
114
Figure 8-3. Inside View of Door
115

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