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Caravaggi Bio 55 Use And Maintenance Instruction Manual

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USE AND MAINTENANCE INSTRUCTION MANUAL
Bio 55
BEFORE USING THE MACHINE, READ THE INSTRUCTION
MANUAL.
Caravaggi Srl - Via Monte Adamello, 20 - 25037 Pontoglio (BS) - ITALY

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Summary of Contents for Caravaggi Bio 55

  • Page 1 USE AND MAINTENANCE INSTRUCTION MANUAL Bio 55 BEFORE USING THE MACHINE, READ THE INSTRUCTION MANUAL. Caravaggi Srl - Via Monte Adamello, 20 - 25037 Pontoglio (BS) - ITALY...

  • Page 2: Declaration Of Conformity

    20, Via Monte Adamello, 25037 Pontoglio (BS), ITALY Declares under its own responsibility that the Bio 55 B BIOSHREDDER Model Bio 55 petrol 5 HP/ 5.5 HP / 6.5 HP Serial number: see rating plate Year built: see rating plate...
  • Page 3 20, Via Monte Adamello, 25037 Pontoglio (BS), ITALY Declares under its own responsibility that the Bio 55 E BIOSHREDDER Model Bio 55 Electric 3 HP 220 V Serial number: see rating plate Year built: see rating plate Complies with all the provisions regarding the following European...
  • Page 4 1. HAZARD PICTORIALS Warning! Wear a hard hat, hearing protectors and protective glasses or goggles. Warning! Wear protective gloves. Warning! Wear safety shoes. Warning! Wear clothes that are suitable for work on machines with moving parts.
  • Page 5 Warning! Unplug from the mains before carrying out any maintenance. Warning! Remove the engine spark plug before carrying out any maintenance. Warning! Switch off the engine before carrying out any maintenance. Hazard! Projection of splinters. Keep to a safety distance from loading and unloading equipment.
  • Page 6 Hazard! Keep arms well away from moving parts. Hazard! Keep fingers well away from cutting elements. Hazard! Make sure the blades have stopped completely before approaching. STOP Caution! Only one person must operate the machine.
  • Page 7 Caution! Do not use petrol engines in closed environments. Risk of intoxication. Caution! Machine running on electricity. Risk of electrocution. Caution! Machine lifting point.
  • Page 8 2. HOW TO USE AND KEEP THE INSTRUCTION MANUAL This instruction manual is aimed at the user of the machine, the owner, the maintenance cleaning operator and the repair technician and must always be available for consultation. The instruction manual shows the user for which the machine was designed and the machine’s technical characteristics.

  • Page 9: Identification Of Main Parts

    3. IDENTIFICATION OF MAIN PARTS 1 - Hopper 2 - Baffle discharge 3 - Axle frame 4 - Wheels 5 - Machine frame 6 - Electric motor/engine Fig. 2...

  • Page 10: Correct Use Of The Machine

    Stop the machine immediately if anyone approaches. The Caravaggi Bio 55 bioshredder is designed for shredding vegetables, leaves and wood up to 4 cm in diameter. The machine must never be used for any other purposes, such as breaking up bottles or tins.

  • Page 11: Unpacking And Preparation

    Depending on the model, can already be mounted to facilitate handling and transport prior to operation by the user. The handling of the Bio 55 is permitted with packed using pallet or similar capable of supporting a weight of 60 kilos. Avoid: hoisting the bio-chopper with ropes or unsuitable hoists;...
  • Page 12 Fig. 5 1. Remove all the components of the Bio-Shredder from their packing. 2. Insert the hopper in its position by locking the nuts.

  • Page 13: Technical Characteristics

    6. TECHNICAL CHARACTERISTICS The EC identification plate is clearly visible on the Bio 55 bio-chopper (fig.6). In all communications with the manufacturer state the serial number on the identification plate. 25037 PONTOGLIO (BS) - VIA M. ADAMELLO, 20 TEL. 030 7470464 - FAX 030 7470004 - ITALY Fig.

  • Page 14: Safety Rules

    7. SAFETY RULES This handbook contains rules on how to use the machine properly and details of the hazards that may be encountered. Besides following the rules, the operator should use the machine sensibly, based on his experience, and adopt all the necessary precautions to prevent accident or injury.
  • Page 15 • Do not place any tools or other objects on the machine as they could damage it or injure the operator. • Use only original spares provided by Caravaggi. Safety rules during operation • Check the hopper is empty before starting up the machine.
  • Page 16 7.2 SPECIFIC SAFETY AND ACCIDENT PREVENTION RULES 7.2.1 Electric version • Maintenance, adjustment and cleaning operations (e.g. removing foreign bodies from the hopper) must be done with the machine resting firmly on the ground, switched off and disconnected from the power supply. •...
  • Page 17 8. START UP Caution! Before starting up the engine/motor check that the bio- chopper is on a stable surface and that there are no animals or unauthorised persons in the work zone. Petrol engine version • Read the engine/motor manufacturer’s instruction book carefully. •...
  • Page 18 Start / Stop Fig. 10 Functioning Having correctly prepared the bio-chopper you can now proceed to working the material to be chopped. Hopper Load trimming and foliage into the upper loading hopper, taking account of available power in function of the model you possess (fig.11).

  • Page 19: Maintenance

    9. MAINTENANCE Caution! Before proceeding with maintenance operations with off the engine/motor and in any case ensure that there is no possibility of the machine functioning. Suitable gloves obligatory for maintenance operations. If the blades undergo heavy shock and function in an anomalous manner, stop the engine, remove the spark plug hood and request expert advice.
  • Page 20 9.1 Replacing the chipping blade • Unscrew the three screws. Remove the blade and replace • Fit and tighten the three screws. Fig. 11...
  • Page 21 9.2 Replacing the counterblade • Remove the side hopper by unscrewing the 7 nuts (fig.12). • Unscrew the two security nuts of the counter blade to remove the counter blade (fig.13). Fig. 12 Fig. 13...
  • Page 22 9.3 Replacing the cutting elements Insert the keys and unscrew the two screws. • Replacing the knives, keeping to the original position for • proper balancing. Fit and tighten the two screws. • Fig. 14...
  • Page 23 9.4 Routine maintenance Beginning Before End of of season each job season Check engine oil level ♦ Check screws, tightness, casing, ♦ ♦ hopper, etc. Check belt tension and state of wear ♦ ♦ Check wear on cutters ♦ ♦ Check wear on blade ♦...

  • Page 24: Troubleshooting-Remedies

    10. TROUBLESHOOTING-REMEDIES Troubleshooting Remedies The bio-chopper does Check belt tension and condition, blocked not start pulleys, PTO or gears. Check cutters, blade, counter-blade presence of material in the milling chamber. Check state engine/motor (consult instruction manual supplied). Difficult start-up or loss Check belt tension and condition, blocked of power pulleys, PTO or gears.
  • Page 25 Manufacturer a written claim and proceed as follows: 1. The machine must be returned to the Seller or the authorised CARAVAGGI importer. 2. You are required to present the guarantee duly filled in or the bill, if this is not available.
  • Page 26 CARAVAGGI MACCHINE INDUSTRIALI Via Monte Adamello, 20 25037 Pontoglio (BS) - ITALY Tel. +39 030 7470464 - Fax +39 030 7470004 Internet http://www.caravaggi.com Email info@caravaggi.com Rev.1-2010...