Caravaggi Bio 80 Use And Maintenance Instruction Manual
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Caravaggi Bio 80 Use And Maintenance Instruction Manual

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USE AND MAINTENANCE INSTRUCTION
MANUAL
Bio 80
BEFORE USING THE MACHINE, READ THE
INSTRUCTION MANUAL

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Summary of Contents for Caravaggi Bio 80

  • Page 1 USE AND MAINTENANCE INSTRUCTION MANUAL Bio 80 BEFORE USING THE MACHINE, READ THE INSTRUCTION MANUAL...
  • Page 2 1. HOW TO USE AND KEEP THE INSTRUCTION MANUAL This instruction manual is aimed at the user of the machine , the owner , the maintenance cleaning operator and the repair technician and must always be avaiable for consultation . The instruction manual shows the user for which the machine was designed and the machine’s technical characteristics .

  • Page 3: Identification Of Main Parts

    2. IDENTIFICATION OF MAIN PARTS 1. Hopper with guards 2. Chaff cutter hopper 3. Petrol engine-electric motor 4. Wheels / axle 5. Chassis 6. Sieve lever 7. Power take-off for MTC 8. Machine support...

  • Page 4: Correct Use Of The Machine

    The operator must be aware of all the instructions given in the instruction manual . 4. UNPACKING AND PREPARATION The Bio 80 bio-shredder is delivered partially dismantled. It ca be arranged on pallets to facilitate handling and transport before installation, depending on the versions.
  • Page 5 Fig. 4  Remove all the bio-shredder components from the packing.  Remove the snap catches from the axle and position the axle in its seat in line with the central pin.  Mount the castors and the stop washers. ...

  • Page 6: Technical Characteristics

    5. TECHNICAL CHARACTERISTICS The EC identification plate is clearly visible on the Bio 80 bio- chopper ( fig. 5 ) . In all communications with the manufacturer state the serial number on the identification plate . MACCHINE INDUSTRIALI 25037 PONTOGLIO (BS) - VIA M. ADAMELLO, 20 TELEF.

  • Page 7: Safety Norms

    6. SAFETY NORMS Training  The machine must not be used by under 16’s and persons who have not learnt the user instructions .  The operator is responsible for third parties present in the work area . Keep children and domestic animals at distance when the bio-chopper is in operation .
  • Page 8  If the blades undergo heavy shock and function in an anomalous manner , stop the engine , remove the spark plug hood and request expert advice . Caution ! The fuel is highly flammable :  Keep fuel only in the containers made avaiable for this purpose ; ...
  • Page 9 7. START - UP Caution ! Before starting up the engine / motor check that the bio- chopper is on a stable surface and that there are no animals or unauthorised persons in the work zone . Read the engine / motor manufacturer’s instruction book carefully . Check that there is oil and fuel in the tank .
  • Page 10 Upper hopper Load trimming and foliage into the upper loading hopper , taking account of avaiable power in function of the model you possess ( fig. 9 ) . Ø 2,5 Ø 7 0 Closed 1 Half-open 2 Open Fig. 9 Caution ! Take the material to the hopper mouth and let it fall in .

  • Page 11: Maintenance

    / motor and in any case ensure that there is no possibility of the machine functioning . Suitable gloves are obligatory for all maintenance operations . To facilitate transportation of the Bio 80 bio-chopper its overall size can be reduced by folding the side hopper inwards as follow : ...
  • Page 12 Maintenance and storage  Keep all nuts , bolts and screws perfectly tightened in order to work in safe conditions .  For safety reasons promptly replace worn or damage parts .  To protect hands during dismantling and assembly of the blades , wear suitable protective gloves .

  • Page 13: Blade Replacement

    8.1 Blade replacement  Remove the side hopper by unscrewing the 3 nuts as shown in fig. 12. Fig. 12  Unscrew the retaining screws and remove the upper hopper .  Insert keys apertures ( fig. 13 ) and remove the blade .
  • Page 14 8.2 Counter-blade replacement  Remove the side hopper by unscrewing the 3 nuts as shown in fig. 14. Fig. 14  Unscrew the retaining screws and remove the upper hopper .  Insert keys apertures ( fig. 15 ) and remove the counter-blade .
  • Page 15 8.3 Breaker bar removal , inversion and replacement  Unscrew the retaining screws and remove the upper hopper  Remove the side hopper by unscrewing the 3 nuts ( fig. 14 ) .  Remove the transmission belt casing as shown in fig. 18 . ...
  • Page 16 8.4 Replacing the sieve  Remove the two nuts and detach the sieve from the lever.  Remove the sieve.  Mount the new sieve and the lever, then tighten the nuts.  The lever can be used partially opened out for shredding green or wet material (Fig.
  • Page 17 8.5 Replacing and tensioning the drive belt  Remove the belt guard.  Remove the belt and mount a new one.  To tension the belt unscrew the 4 screws of the motor and pull it in the direction shown by the arrow. The tighten the screws but avoid over- stretching the belt.
  • Page 18 8.6 Replacing and tensioning the drive belt  Remove the belt guard .  Remove the belt and mount a new one.  To tension the belt unscrew the 4 screws securing it to the motor- cultivator plate and pull the plate in the direction shown by the arrow. ...
  • Page 19 8.7 Routine maintenance Beginning Before End of of season each job season  Check engine oil level   Check screws , tightness , casing , hopper , etc .   Check belt tension and state of wear  ...

  • Page 20: Troubleshooting - Remedies

    9. TROUBLESHOOTING - REMEDIES Troubleshooting Remedies The bio-chopper does Check belt tension and condition , blocked pulleys , not start PTO or gears . Check cutters , blade , counter-blade and presence of material in the milling chamber . Check state engine / motor ( consult...
  • Page 21 Seller authorised CARAVAGGI importer . 2. You are required to present the guarantee duly filled in or the bill , if this is not avaiable. 3. The claim will be completed by the Dealer , who will forward it to the Manufacturer .

  • Page 22: Declaration Of Conformity

    11. DECLARATION OF CONFORMITY The company Caravaggi , hereby declares under its own responsability , that the machine BIO - SHREDDER Type Bio 80 electric , petrol and PTO versions , complies with the Basic Safety and Health Requirements prescribed in EC Directive 98/37, 89/336 and 73/23 and subsequent modifications thereto 89/686 , 91/368 , 93/44 and 93/68.
  • Page 23 12. SPARES BIO 80 B / E...
  • Page 24 13. SPARES BIO 80 B / E Pos. Description Q.ty Code Engine HP 9 ( GX ) 014100002 Adapter plate (1) 081007060 Electric motor 015300000 Adapter plate (3) 081007061 Engine HP 5.5 ( GC ) 014100000 Motor support 080002000 Spacer 15 F2...
  • Page 25 14. SPARES BIO 80 B / E Pos. Description Q.ty Code Retainer washer (5-45) 510000843 Electric frame 081007040 Spacer L = 13 080005019 Pulley 1A 140 (5-45) 080007200 Engine HP 8 016300000 Screw TE M 10x20 500020010 Belt A-49 (3)
  • Page 26 15. SPARES BIO 80 B / E Pos. Description Q.ty Code Screw TE M 8x40 500006208 Washer  9x27 510005509 Rivet  4,9x16 Al 530002000 Self lock nut M 10 520002010 Screw TE M6x20 520004506 Washer  11x22 530001800 Screw TSPEI M 8x20...
  • Page 27 16. SPARES BIO 80 MTC...
  • Page 28 17. SPARES BIO 80 MTC Pos. Description Q.ty Code Seeger ring E-20 510011000 Bearing 6204 2RS 540002000 Support AR 080010302 Gudgeon pin 010202000 Pin R 530001000 Shaft 010203000 Belt cover casing 080010400 MTC Support 080010300 Lock pin M8 080010200 Machine support...
  • Page 29 18. SPARES BIO 80 MTC Pos. Description Q.ty Code Chipper mouthpiece 080004000 Chipper mouth. prot. 080004001 Spacer L=27 080005010 Hand grip Ø 16 540001600 Sieve lever 080005000 Sieve Ø 8* 080005011 Sieve Ø 10* 080005012 Sieve Ø 12* 080005014 Sieve Ø 15* 080005016 Sieve Ø...
  • Page 30 CARAVAGGI MACCHINE INDUSTRIALI Via Monte Adamello , 20 25037 Pontoglio ( BS ) - ITALY Tel. +39 030 7470464 - Fax +39 030 7470004 Internet http://www.caravaggi.com Email info@caravaggi.com Rev.2-2007...

This manual is also suitable for:

Bio 80 bBio 80 mtcBio 80 e

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