Volkswagen Type 2 1978 Owner's Manual
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Volkswagen Type 2 1978 Owner's Manual

Volkswagen Type 2 1978 Owner's Manual

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All manuals and user guides at all-guides.com
Before Driving
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ype 2
Operating Controls
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———EETETETETETET—
Climate Controls
IN
iLL
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Do-it-yourself Service
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Emission Control
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Technical Data
Sey
—S
|
1978
Owner's
Volkswagen
Manual
Gas
|
Station Information

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Summary of Contents for Volkswagen Type 2 1978

  • Page 1 ’ All manuals and user guides at all-guides.com Before Driving ® ype 2 Operating Controls ———EETETETETETET— Climate Controls feC__ Do-it-yourself Service => Emission Control Technical Data —S 1978 Owner’s Volkswagen Manual Station Information...
  • Page 2 all-guides.com...
  • Page 3 All manuals and user guides at all-guides.com Contents ........Accelerator Defogging and defrosting ..36...
  • Page 4 All manuals and user guides at all-guides.com ........77=87 mirrors ....Rear view Technicaldata Lane changer ....24 License 53-55 plate ....Rear window Tires ..0..2.0--+--..- defogger .... 23 light cee eee 45-47 ......Toolkit Reverse 31,54 Lights 0.00.0...
  • Page 5 Manuelen francais a copy, contact your dealer or concession- auprés du write naire ou de: Volkswagen Canada Ltd. Customer Assistance / Assistance 4 la Clientéle 1920 East Eglinton Ave, Ontario MiL 2Ma2 Scarborough, have illustrations and specifications in this manual Text, ‘our car may...

  • Page 6: Before Driving

    Ignoring cautions, therm could result in extensive mechanical failure or even physical injury. fi candition by driving r ra Volkswagen Yo u orranty explains keep your r ly. rviced having Maintenance a nc e Always hi the W &...
  • Page 7 All manuals and user guides at all-guides.com car out- Operating your side the U.S.A. Canada Government to take your regulations in the United plan outside Certain Volkswagen models available States and Canada require that aufomo- limits of the United in Europe continental States delivery tourist...
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  • Page 9: Speed Ranges

    All manuals and user guides at all-guides.com ranges Speed Automatic Transmission Manual Transmission at full drive your Volkswagen is no speed from the first day. There — Driving or 24 km/h gear break-in schedule. ranges between 10 and 32 mph or...
  • Page 10 All manuals and user guides at all-guides.com OPERATE YOUR CAR SAFELY A lot has gone manufacture into Before going onatrip... advanced your Volkswagen. Including Depress the center knob in fluid @) Check brake level. It should be techniques, rigid engineering...
  • Page 11 All manuals and user guides at all-guides.com seat... On the highway... Inthe driver's or stalled for repairs, stopped When ( Position seat for easy reach of con- Expect the drive defensively. Always trols. move well off the road, unexpected. flasher the emergency possible.

  • Page 12: Vehicle Identification

    Compliance assurance Chassis that your Number This sticker is your woe’ with all appli- a l s o Volkswagen complies on the Instrument panel t e t ‘t cable Federal Motor Vehicle Safety Stan- ‘t visible that were dards which...

  • Page 13: Operating Controls

    All manuals and user guides at all-guides.com OPERATING CONTROLS Yent windows (where applicable) open the vent turn The same key is used for the ignition/ knob windows, rear move steering locking lever lock, doors and driving direction, num- compartment lid. The forward and window.
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  • Page 15 Since your Volkswagen almost tight slam shut while the is still if you should it will be easier close the door car.
  • Page 16 — — All manuals and user guides at all-guides.com Beate — — & i" —— ’ B22-L49 é Sliding door In the VW Kombi and VW Delivery Van, Always drive with locked sliding door. You can only lock and unlock the sliding open from the outside door...
  • Page 17 All manuals and user guides at all-guides.com Seats Seatback adjustment adjust the We recommend you do cannot tilt backrest is secured and seat driver's seat while driving. Your forward accidentally. back- may suddenly forward jerk ward, which could result loss lever (2) backrest, push the To adjust...
  • Page 18 All manuals and user guides at all-guides.com installing Stand outside vehicle and position seat of tracks. in front runner inboard seat Hock track first. Then insert outer runner seat you. pulling slightly toward With adjustment lever either raised seat depressed, slide back tracks.
  • Page 19 — — All manuals and user guides at all-guides.com t h e EES ci: ORemoving installing front passenger seater mode l seat > \\ ae only) Seek Caren ‘Me ee Sets seat at Lift the front edge first; then Cte \:. Dies §=6remove.
  • Page 20 all-guides.com...
  • Page 21 All manuals and user guides at all-guides.com > SS Atenas — “ MES, ‘ “As Preqit fo SET ES ESET fiteT seats in the Removing installing Center seatbench rear passenger compartment seats the rear passenger compart- After seat nuts loosening retaining remove ment can be...
  • Page 22 — All manuals and user guides at all-guides.com belts Safety Safety belts for front seats should worn protec- A shoulder belt your passenger's For you and 4°7° than 1.40 person times less tion, safety belts would while the motion. is in height because in its...
  • Page 23 All manuals and user guides at all-guides.com » care Belt eee. been to ex- shorten the rear Belts that have subjected Tolengthen belt, hold) cessive siretch forces belt tongue at right to the belt accident angie section in the should be and pull the respective belt replaced.
  • Page 24 — All manuals and user guides at all-guides.com Instrument panel — — — — ‘ “7 —..- \“ _ — “17 “ —— ed a] « Kutt ‘ cecal “a ~ — — Heater temperature — gauge 13 — Windshield lever ..

  • Page 25: Ignition/Steering Lock

    All manuals and user guides at all-guides.com “WZ ignition/steering lock £ equipped with anti- Remove key lock steering steering wheel > theft ignition @Tun lock. Pos. 1 and pull out. key back Important reminders before starting Turn wheel untilit locks. steering r e move come...
  • Page 26 all-guides.com...

  • Page 27: Fuel Gauge

    All manuals and user guides at all-guides.com Indicator or Oil pressure lights a— light warning warning ignition is turned indicator or lights when the following warning lights fuel gauge dial: lt should go out after the star- engine ted. ONCE... STOF AT "...
  • Page 28 All manuals and user guides at all-guides.com > — Alternator gas recirculation e-tTurn signals warning light Exhaust light Canada For details see “Turn when the ignition is turmed on. (Service reminder models lights up signals” go out after engine is It should connected) started.
  • Page 29 Speedometer dial sevie towed the nearest Proper indicates speedometer road speed; Your Volkswagen functioning of with brake warning equipped light odometer records the distances dri- power assisted dual system.
  • Page 30 —- All manuals and user guides at all-guides.com ‘ D>. ¢-@feg —«a (@AA) (> 11—Headlight switch Emergency flasher switch 17—Rear window defogger Pull turn on your is cisabled or Turn ignition on first. the knob the first stop parked under marker the parking lights, the side...
  • Page 31 —— All manuals and user guides at all-guides.com — aa ee Turn signal / headlight dimmer Headlight switch lever and windshield wiper/ dimmer Washer washer lever Fast. ——_ There are levers just behind the steering wheel: The lever on turn is for the the left side “...
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  • Page 33: Rear View Mirrors

    — — All manuals and user guides at all-guides.com [Baz-gas| Rear Interior lights Ashtrays view mirrors out e rs r o r r e r e mirrors t h e Inside Adjust sal e You will find one in the front on ashtray Switch positions...

  • Page 34: Luggage Compartment

    — — — — All manuals and user guides at all-guides.com Coat hooks/Assist handles are several For your convenience, there wera coat hooks on the door posts. a way Hang clothes in such that they da the criver's vision. impair For easier entrance exit of passen- fomerag...

  • Page 35: Starting Hints

    The fuel injection outside Indicate improper operation, they warm before starting with which your Volkswagen is blower system, would go unheeded. This could result supplies the engine (move heater lever up). equipped, automatically severe to the car.

  • Page 36: Fuel Supply

    — All manuals and user guides at all-guides.com Fuel supply | ‘UNLEADED FUEL ONLY Unleaded fuels may octane be available rating which you will ——— outside the continental U.S. and Cana- find visible after plate, taking cars with converter da. Therefore, catalytic recommend you do the filler cap of your...
  • Page 37 All manuals and user guides at all-guides.com drive improve fuel mileage you get Engine exhaust is dangerous if is what in fuel mileage Therefore: inhaled. Never Fuel economy will vary depending on <A well tuned and properly maintained St e n f u n you get maximum fuel will...
  • Page 38 all-guides.com...
  • Page 39 — All manuals and user guides at all-guides.com Controls for Automatic Transmission — Brake pedal brakes affects Moisture braking New brake pads or linings 3 fake Make sure movement linings that the of the Driving through deep water may pads have the when —/'ghest...

  • Page 40: Automatic Transmission

    — - » All manuals and user guides at all-guides.com Automatic Transmission BF... ‘ Driving the Automatic Transmission The selector lever has positions: There are few you should know points Park want full of your take advantage Neutral Reverse 822-50 Transmission.
  • Page 41 Therefore, only shift down into driving Emergency starting When at traffic stopping temporarily, range “2” when is below Your speed Volkswagen with Automatic Trans- it is not necessary lights example, move the or 80 selector to Neutral. km/h. It...
  • Page 42 All manuals and user guides at all-guides.com Parking Maneuvering between forward and the kickdown position. When parking your car, apply the park- point When alternating now shift brake first; move while transmission will then the selector automatically instance, drive reyerse next parking into the...
  • Page 43 All manuals and user guides at all-guides.com for Manual Transmission Controls — a reverse gear are as illustra- ranges arranged Speed drive your Volkswagen full ted. on the shift first Resting your hand lever from the There is no speed day.
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  • Page 45: Climate Controls

    ——— All manuals and user guides at all-guides.com CLIMATE CONTROLS Heater/Defroster £ careeamam A fresh air heater/defroster is standard equipment your Volkswagen. “ Ihe three control levers located the instrument panel. Heater lever temperature The warm air ocutiets for front...

  • Page 46: Fresh Air Ventilation

    — — —_ — All manuals and user guides at all-guides.com Fresh air ventilation fresh air Hints for and defrosting circulation systern defogging provides continous draft-free of air exchange é “ your while driving. Defogging defrosting of wind- “ more effective direct shield will total...
  • Page 47 All manuals and user guides at all-guides.com > meet " ” —_ 152-939 — “ > ‘ Brose i... “4 é vents compart- vents for passenger compart- Flow—through for passenger ventilation Fresh air Fresh ment Siation Wagon models ment 7-seater Station Wagon models in 9-seater rear air vents...
  • Page 48 All manuals and user guides at all-guides.com Heater Auxiliary — " in the auxiliary heating system engine heat exchangers combined with heater booster, which Gassoline-operated —__.._-—s« 822-487; draws its fuel from the vehicle's fuel t a nk. Sliding roof Cale (optional equipment) The fresh air is...
  • Page 49 All manuals and user guides at all-guides.com Maintenance the TEMP the timer, depress >: first switch B and turn right stop. over During the winter and when criving snow tend the desired very poor roads, mud Release switch. Then select com- —...
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  • Page 51: Do-It-Yourself

    finish, either by scratching if the dirt is paint, slicatic Ikewac rubbed into the sirnply by Application Product chemical effect Volkswagen have dirt particles surface. paint possi b l e should dirt be washed fore Wash and Wax wash...
  • Page 52 All manuals and user guides at all-guides.com Waxing Windshield wiper blades finish. remain on the paint Waxing needed when you Remove wiper periodically really blades Remove it with soaked with and scrub with hard bristle brush and early cloth have washed your with the car-wash have...

  • Page 53: Fuses And Relays

    All manuals and user guides at all-guides.com Fuses and relays A failure in the electrical system may be When fuse is blown, it is not sufficient account should fuses be patched fuse cr a caused burned defective cause up with tin foil or wire as this may cause merely it.
  • Page 54 All manuals and user guides at all-guides.com Genuine VW Parts: The people who built ells should you. “qu < www.vw-t2-builli.de...
  • Page 55 All manuals and user guides at all-guides.com There’s nothing Genuine VW Parts your That’s one reason — why it runs a new like same knows in quite your peaple whe built And when it comes to build replacement paris, same them standards and original...
  • Page 56 all-guides.com...
  • Page 57 All manuals and user guides at all-guides.com ietnieclbianattn rattan CHONG “2) ©) " “ap >...
  • Page 58 — — — — yarn All manuals and user guides at all-guides.com Autobahn Accessories: SEP) ’ can turn ° VW into They your amaummmeeeee, '\ | your personalized VW. — — — Autobahn Accessories personalize your help — — — into an of your individual taste, style...
  • Page 59 — All manuals and user guides at all-guides.com Additional relays fuses Plug-in Two fuses for heater auxiliary located the instrument under panel: amp fuse current main circuit To preclude possibility damage, nearfuse Dox, amp fuse recommend you have a defective heater booster (overheat- <...

  • Page 60: Bulb Chart

    All manuals and user guides at all-guides.com Bulb chart U.S. Bulb for Trade Canada WW Part No.* Part No.* 2VP 118114 sealed beam headlights 6074 Nivyéi42 10384 ZVP 116034 7362 Front turn signal/parking lights rear 118 8716 1816 side marker lights Front and Niyv7v17¥2 Z2VP 118073...

  • Page 61: Replacing Bulbs

    — All manuals and user guides at all-guides.com Replacing bulbs Headlights —~ a new Your Volkswagen is equipped with When installing sealed beam unit, filament seven sure double inch sealed beam three lugs headlight Wee] agar units. engage properly in the support ring.
  • Page 62 all-guides.com...
  • Page 63 — — — — All manuals and user guides at all-guides.com — — | ) PHHEEE) ——X—x———== — ¥ maj, — Ea\\) Seas ‘ > ‘re, ® plate Rear bulb turn / stop side marker light Rear signal / tail light License light bulb bulb...
  • Page 64 All manuals and user guides at all-guides.com Interior light bulb Pull interior light carefully with screwdriver. Take out. bulb bulb. Install at rear then press Insert housing first, engages. until retaining spring itin...

  • Page 65: Spare Wheel

    All manuals and user guides at all-guides.com Location seat under front bench In models with a front seat bench, the < spare wheel is located under the front passengers seat. remove “S| the spare wheel, lift the front edge of the passenger seat unhook...

  • Page 66: Changing A Wheel

    All manuals and user guides at all-guides.com 1410 Changing wheel If you have a flat move tire, road- > way. emergency flasher. Im Turn ‘fe your car addition, mark the position of with flares other warning devices alert other motorists. sure wheel, be Before...
  • Page 67 All manuals and user guides at all-guides.com Step Never jack the the bumper body. — ™ you are sure raise until ’ the jack is securely engaged. » Passengers should remain in the car * ) ) jacked up. when the >...
  • Page 68 all-guides.com...
  • Page 69 All manuals and user guides at all-guides.com —eanws SSeS -¢ “an. p> mame ’ ‘ epee “a — “ 22474 nuts should have the hub cap snap into to lower tightened upper part, a=toraise Correctly will / 15 mkg. This torque Make sure it is properly torque of place.

  • Page 70: Winter Operation

    — All manuals and user guides at all-guides.com Winter operation Engine oil must from seeping in. Water you mainly drive short distances the locks checked battery be removed with air after- city traffic, have the compressed and, tem- if necessary between will tend thicken at...
  • Page 71 All manuals and user guides at all-guides.com Tires Tire pressures radial is equipped with tubeless Your VW good handling and long service designation: recom- tires of either it is important to maintain life, ended which tire pressures. Tires VW-recommended cold tire inflation below above specifications...
  • Page 72 ‘ ‘ All manuals and user guides at all-guides.com (1.6 becomes ‘/ie of tread depth The sketch left illustrates mm). When the indicators appear in two tires can be rotated, depending more adjacent grooves, it is time want include your or not you whether r o r o ue...
  • Page 73 All manuals and user guides at all-guides.com tires Winter For best handling, repla- are not riding Winter essential wet or tires absolutely snowfree roads as a dry, same ce all cars four tires time. this because with radial ply tires, normal tire.
  • Page 74 all-guides.com...

  • Page 75: Engine Compartment

    All manuals and user guides at all-guides.com extreme Exercise when working caution Engine compartment under the engine hood compartment engine of any motor wheels blocked You have access with wedges engine compart- vehicle area. potentially hazardous and that cannot ment rear engine through...

  • Page 76: Spark Plugs

    All manuals and user guides at all-guides.com replacing Cleaning spark plugs Turn the off! engine 0.028 in Removing spark plugs — connector and Grasp the spark plug pull Since the spark plug gap tends crease the ignition wires as time during normal off.
  • Page 77 — All manuals and user guides at all-guides.com Woes “min” and The difference between > “a: ‘nn is about U.S. quart/ “max” marks Imp. quart/or 0.5 liter. your car depends on oil “3 engine in parts. of its lubricate and cool all moving Therefore should be...
  • Page 78 — All manuals and user guides at all-guides.com ® Drain the is still oil when the engine — warm. — Remove drain plug first. After the oil is drained, take 4" cen- oil strainer by rarmoving the ad™ " Mahan clean ter nut it.

  • Page 79: Transmission Oil

    — — All manuals and user guides at all-guides.com Manual. — Transmission oil Automatic transmission Both transmission and final drive are wsdia even dirt. Only maged speck combined in housing. The lubricant tiny ot shout when ada l n k free <a fags oil which does not have...
  • Page 80 all-guides.com...

  • Page 81: Air Cleaner

    — — — —— All manuals and user guides at all-guides.com <r > —? See CAUTIONS on page 56. sue, Checking, cleaning exchanging element ;———sfilter — oecd Disconnect upper part of Afrom hose — tek” low- ’ heater air blower. Open clamp &...
  • Page 82 —— All manuals and user guides at all-guides.com — “ ‘ °- ’ none <> ss’ ‘ ‘ 1h ae — — ¥ ’ > \ies seat " ££ « —= _—_ Lubrication Front axle Door hinges and locks once a Lubricate the front axle year Before...

  • Page 83: Brake Fluid Reservoir

    42 kg/cm) (3.0 by attaching the from the air pump the container your Authorized Volkswagen Dealer. hose hose, Every 2 years, the brake fluid has to be Place cover over container cap. See Maintenance plastic replaced.
  • Page 84 All manuals and user guides at all-guides.com =< Checking battery fluid level Cleaning terminals and connections —_— You can check the fluid level through the The terminals and connections should be j a e transparent battery housing. fluid kept with silicone clean and greased level should always be...
  • Page 85 All manuals and user guides at all-guides.com Charging of Battery Slow battery charging necessary t o take WARNINGS outthe bat- 1-Charging rate not over 6 Itis not Amp. charger tery from the compartment, 2-Connect switch on engine charger cables and Charge and it is also necessary...
  • Page 86 all-guides.com...
  • Page 87 — All manuals and user guides at all-guides.com Emergency starting Car with booster should be 5. Start your the usual manner. battery FUG. 6. Remove jumper cables from both bat- with cables jumper Remove vent caps from bat- exact reverse booster _teries order:...

  • Page 88: Trailer Hauling

    It is trailer with your laws possible Always observe ignition turn ordinances governing towing. able operate signals, parking Volkswagen. stop lights. sure use an appropriate trailer - — CAUTION DO NOT leave the ignition hitch (available through VW dealers), periods of...

  • Page 89: Troubleshooting

    All manuals and user guides at all-guides.com Troubleshooting t r oubl e t r a e r e cei v es cogs, i t i t auving encounter Always support your with suit- Note: The adjustment of idling and aver maintenance Should your able stands if it is...
  • Page 90 All manuals and user guides at all-guides.com PROBLEM PROBABLE CAUSE WHAT or dead VWowill not start: Charge battery. down replace will not turn battery. engine over Make sure that all connections are turns over Loose connection tight. A. Check both cable connections battery grounded end of...
  • Page 91 All manuals and user guides at all-guides.com PROBLEM TO DO PROBABLE CAUSE WHAT Y. li spark is present sequence: Y. Check in this black coil Turn ignition off. Remove distributor roter. Clean distributor cable, trouble someone start contacts Have is in ignition systern.
  • Page 92 all-guides.com...
  • Page 93 All manuals and user guides at all-guides.com PROBLEM PROBABLE CAUSE WHAT TO DO Engine stalls while Failure in 10. See paragraph 5 through 7. ignition vehicle is driven. system. is left in supply Fuel Check whether any gasoline tank. exhausied, filter may be See your VW Fuel...
  • Page 94 Maintenance Schedule. burning air/fuel very keep record mixture important. is, therefore, maintenance work performed. Authorized Volkswagen dealers improved combustion process your Volkswagen makes have VW trained mechanics and tools to harmful emissions from special offer fast, possible...
  • Page 95 All manuals and user guides at all-guides.com — Emission Control Crankcase Ventilation System ventilation harmtul emissions Through crankcase from to reach the outside engine crankcase permitted r——__ <i] These emissions recirculated to atmosphere. the air cleaner. From here the emissions mix air/fuel with the mixture...
  • Page 96 All manuals and user guides at all-guides.com f h } Fuel Evaporation Control The sealed fuel Volkswagen evaporation system prevents ————= gasoline vapors from escaping the atmosphere through following controls: Fuel tank venting chamber expansion for the fuel tank part...
  • Page 97 — — All manuals and user guides at all-guides.com word of CAUTION important Emission Control System your with assure car is an Emission efficient operation of the S tarting Your equipped Control components System: Control System. major E migsian engine leave idling Gas Recircu-...
  • Page 98 all-guides.com...
  • Page 99 All manuals and user guides at all-guides.com CARS WITH CATALYTIC CONVERTER (California models) not turn the ignition off while the Immediate damage is moving. converter will result if catalytic turn your car the ignition off while if you try push-start moving, con- car...

  • Page 100: Technical Data

    All manuals and user guides at all-guides.com TECHNICAL DATA Engine rear. controll- Four four stroke, horizontally opposed Thermostatically cylinder, gear-type pump. crankshaft. Pressure oil feed with ed air cooling by cooler, full flow filter and strainer. Selfadjusting hydraulic valves. Electric fuel injection.
  • Page 101 All manuals and user guides at all-guides.com Transmissions Automatic Transmission transmission consists of Automatic Transmission combined with final drive. The converter forward gears hydrodynamic torque gearing with three planetary joints per shaft. reverse. shafts with two constant velocity Drive Manual Transmission clutch.
  • Page 102 All manuals and user guides at all-guides.com Imp. Capacities Metric U.S. ) © =© liters 12.1 14.6 Fuel tank oo....0.8 gal 4 liters Reserve (oi capacity) total 3.5 liters 3.1 qt oil with filterchange .... Engine 3.0 liters 2.6 gt 3.2qt Engine oil...
  • Page 103 All manuals and user guides at all-guides.com eee eee Electrical Volt system Voltage cece 0n U.S. 54Ah Battery models, ....-..0.-..Canada models Additional battery for Carnpmobile with 4&8 ....refrigerator eee eee eeeeee Starter ......max. (770 Watt) Alternator 55 Amp.
  • Page 104 all-guides.com...
  • Page 105 All manuals and user guides at all-guides.com Dimensions Wheelbase in (2400 mr) 6.94.5 ..Turning circle approx. 40ft (123m) diameter, at front Track (at gross. vehicle weight)}54.8 in (1395 at rear Track (at gross vehicle .57.2 in (1455 mm) weight station Kombi...
  • Page 106 All manuals and user guides at all-guides.com wa. viw=t2=bu Ide...
  • Page 107 Lubricant additives mix any type of lf your is properly maintained, it is uneconomical Volkswagen fluids. additive with lubricating oils and transmissions Grease grease with lithium base should used for the front axle. Multi-purpose...

  • Page 108: Gas Station Information

    — All manuals and user guides at all-guides.com GAS STATION INFORMATION £ Starting Fuel cap Engine oil grades Manual Transmission Neutral. St a rt Start rear wheel. Above right Use quality — labeled “For Service API/ Autom. Transmission Neutral euel recommendation SE”.
  • Page 109 — — All manuals and user guides at all-guides.com =’axe fluid reservoir Tire pressure container up to 42 Pressurize psi (3.0 kg’ doorjamb. em“) seat. Brake fluid See sticker on left through container hose. level “iz° ¢rivers — between compartment upper B attery engine...
  • Page 110 all-guides.com...
  • Page 111 All manuals and user guides at all-guides.com ENGINE BRAKES circuit dual power-assisted 4200 rpm discs front, drums rear Horsepower SAE SUSPENSION No. of cylinders 4-wheel independent STEERING Displacement 1870 cm? (120.2 cu in) roller steering mount Type horizontally opposed, rear Cooling fan on crankshait cooling...

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