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Endress+Hauser FLOWSIC200 Operating Instructions Manual
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Endress+Hauser FLOWSIC200 Operating Instructions Manual

Endress+Hauser FLOWSIC200 Operating Instructions Manual

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8029800/AE00/V1-0/2024-04
Operating Instructions
FLOWSIC200 Transmitter
Flow Measuring Devices

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Summary of Contents for Endress+Hauser FLOWSIC200

  • Page 1 Products Solutions Services 8029800/AE00/V1-0/2024-04 Operating Instructions FLOWSIC200 Transmitter Flow Measuring Devices...
  • Page 2 This work is protected by copyright. Any rights derived from the copyright shall be reserved for Endress+Hauser SICK GmbH+Co. KG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law.
  • Page 3 FLOWSIC200 Transmitter Warning symbols Hazard (general) Voltage hazard Warning levels / signal words DANGER Risk or hazardous situation which will result in severe personal injury or death. WARNING Risk or hazardous situation which could result in severe personal injury or death.
  • Page 4 Connecting sender/receiver units and junction boxes ......38 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 5 Password ..............80 Endress+Hauser...
  • Page 6 CONTENTS Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 7 FLOWSIC200 Transmitter Important information FLOWSIC200 Important information Function of this document Scope of application Target groups Data integrity Intended use Safety information and protective measures Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 8 Important information FLOWSIC200 Transmitter Function of this document 1. 1 These Operating Instructions describe for the FLOWSIC200 Transmitter measuring system: ● Device components ● Installation ● Operation ● For the maintenance work required for safe operation, detailed information on function testing/device setting, data backup, software update, fault and error handling and possible repairs, see the Service Manual.
  • Page 9 Intended use 1 . 5 Purpose of the device The FLOWSIC200 Transmitter measuring system is used for non-contact measurement of flow velocity and air temperature in traffic tunnels (road, railroad tunnels) or can be used in other tunnel facilities. Correct use ...
  • Page 10 Improper use or handling can cause health or material damage. Read this Section carefully and ensure you observe the safety precautions during all work on the FLOWSIC200 Transmitter, as well as the warning and caution information in the individual Sections of these Operating Instructions.
  • Page 11  Only use the FLOWSIC200 Transmitter measuring system as described in these Operating Instructions. The manufacturer bears no responsibility for any other use.  Do not carry out any work or repairs on the FLOWSIC200 Transmitter not described in this Manual.
  • Page 12 ● The maintenance personnel is sufficiently qualified to respond to malfunctions on the FLOWSIC200 Transmitter and any resulting operational malfunctions ● Malfunctioning equipment is switched off immediately in case of doubt and that switching off does not cause collateral failures...
  • Page 13 FLOWSIC200 Transmitter Product description FLOWSIC200 Product description System overview, functional principle System components Computations Check cycle Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 14  Connection cable Junction box for connection cable  Connection cable to connect the FLSE200 to the junction box Fig. 1 System components FLOWSIC200 Transmitter Sender/receiver unit Master Junction box Higher level control system 18,7°...
  • Page 15 ▸ To ensure the power supply for all connected measuring points, follow the instructions on → p. 38, §3.3.2.2. ▸ The sender/receiver units of the FLOWSIC200 Transmitter can be set to address 1 ... 7 on the hardware side(→ p. 30, §3.2.2.2).
  • Page 16 Functional principle 2.1.3 The FLOWSIC200 Transmitter works according to the principle of ultrasonic transit time difference measurement. Sender/receiver units are mounted on both sides of a tunnel at a certain angle of inclination to the gas flow (→ Fig. 4).
  • Page 17 FLOWSIC200 Transmitter Product description Determining the flow velocity Measuring distance L is equivalent to the active measuring distance, i.e. the free flow path. Given measuring distance L, sound velocity c, and angle of inclination α between the sound and flow direction, the following applies for the transit time of the sound when sound is emitted in flow direction (forward direction): (2.1)
  • Page 18 Product description FLOWSIC200 Transmitter System components 2. 2 FLSE200 sender/receiver unit 2.2.1 The sender/receiver unit consists of the electronics unit and the ultrasonic transducer. The electronics unit contains all the necessary assemblies for signal processing, digitalization and communication. The ultrasonic transducer is firmly connected to the enclosure.
  • Page 19 FLOWSIC200 Transmitter Product description Fig. 6 FLSE200-H, FLSE200-HM sender/receiver unit Electronics unit Ultrasonic transducer Tunnel wall Bracket Plug Connection cable Bracket for sender/receiver unit 2.2.2 The bracket serves mounting the sender/receiver unit. It also allows the FLSE200s to be aligned with each other with the required accuracy. Two hexagonal bolts and dowels serve to fasten the bracket on the tunnel wall (or ceiling).
  • Page 20 Fig. 7 Connection cable Connection cable halogen-free (9-core) 3 x 2 x 0.25 + 3 x 1.0 mm², length 2 m or 25 m (Endress+Hauser scope of delivery) Connection cable Endress+Hauser Higher level control system T es t Flow direction On-site cables, (e.g.
  • Page 21 FLOWSIC200 Transmitter Product description Mounting kit 2.2.4 Various mounting kits are available for mounting the bracket assemblies for the sender/ receiver unit and junction box on the tunnel wall or ceiling. Selection depends on the actual requirements. The Table below lists the respective parts and their usage options.
  • Page 22 FLOWSIC200 Transmitter System configuration 2. 3 The FLOWSIC200 Transmitter is a basic measuring system and can be extended with an optional control unit. The control unit offers additional functions, such as further analog and digital interfaces, an additional 230 V AC voltage supply and a display to show the measured values.
  • Page 23 When the measured velocity does not agree with the mean value of the flow velocity in the entire tunnel cross-section, the FLOWSIC200 Transmitter can be calibrated by a network measurement with a comparison measuring system. Regression coefficients Cv2, Cv1 and Cv0 are determined from the measured values of the two measuring systems, which are entered into the FLOWSIC200 Transmitter during parameterization (→...
  • Page 24 2.5.1 To test whether all device components are functioning correctly, a check cycle can be triggered on the FLOWSIC200 Transmitter. Any deviations from normal behavior are output as a warning or error. The check cycle includes the zero point check. The check values can be called up via the SOPAS user interface and MODBUS.
  • Page 25 FLOWSIC200 Transmitter Mounting and electrical installation FLOWSIC200 Mounting and electrical installation Project planning Mounting Electrical installation Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 26 Mounting and electrical installation FLOWSIC200 Transmitter Project planning 3. 1 Planning steps 3.1.1 Plan the following before starting assembly and installation work:  Determine measuring location(s).  Select system components according to → p. 18, §2.2 meeting the conditions of use and customer requirements.
  • Page 27 FLOWSIC200 Transmitter Mounting and electrical installation WARNING: ▸ The measuring distance between the opposite sender/receiver units must be free of fixtures or similar to ensure unobstructed sound propagation (observe clearance as specified in → p. 26, Fig. 9). ▸ The minimum distance to passing vehicles must be maintained (→ p. 26, Fig.
  • Page 28 Mounting and electrical installation FLOWSIC200 Transmitter Mounting 3. 2 Carry out all assembly work on-site. This includes:  Fitting the brackets for the sender/receiver units.  Configuring the bus systems (when used).  Fitting the sender/receiver units and junction boxes.
  • Page 29 FLOWSIC200 Transmitter Mounting and electrical installation Setting the bus systems 3.2.2 Check the termination 3.2.2.1 The connection between the sender/receiver units and the higher level control system must be terminated at both ends with resistors. Jumpers are already present on the boards of the FLSE200 Master.
  • Page 30 Mounting and electrical installation FLOWSIC200 Transmitter Bus addressing via hardware setting 3.2.2.2 The bus address of a sender/receiver unit (only Master) required for the bus systems can be assigned by hardware or software. Hardware addressing is read in when SOPAS ET starts (→...
  • Page 31 FLOWSIC200 Transmitter Mounting and electrical installation Fitting the sender/receiver units 3.2.3 Attach the sender/receiver units to the fitted brackets. Arrange with the connection cable downwards (→ Fig. 14 and → p. 32, Fig. 16, as well as → p. 33, Fig. 18) should be preferred.
  • Page 32 Mounting and electrical installation FLOWSIC200 Transmitter Fig. 16 Hanging positioning with connection line from below Reduced swivel range Extended swivel range * including free space for connection cable Fig. 17 Hanging positioning with connection line from above Reduced swivel range...
  • Page 33 FLOWSIC200 Transmitter Mounting and electrical installation FLSE200-H / FLSE200-HM sender/receiver unit Fig. 18 Installing the FLSE200-H / FLSE200-HM sender/receiver unit Standing positioning Hanging positioning FLSE200-H FLSE200-HM a =263 Aligning the sender/receiver units 3.2.4 After installation, the sender/receiver units must be aligned so that the respective transmission directions match (→...
  • Page 34 Mounting and electrical installation FLOWSIC200 Transmitter Fig. 20 Permissible horizontal swivel range < 1 ° In exceptional cases, both sender/receiver units can be installed tilted downwards by up to 5° (→ p. 26, §3.1.2). The sender/receiver units can be aligned in 2 steps: 1 Rough alignment with aid (string or similar) or by sight 2 Fine adjustment with laser pointer or similar.
  • Page 35 FLOWSIC200 Transmitter Mounting and electrical installation Electrical installation 3 . 3 WARNING: ▸ Observe the relevant safety regulations as well as the safety notices in Section 1 during all installation work. ▸ Take suitable protective measures against possible local or installation- specific hazards.
  • Page 36 Tunnel Flow direction Junction box FLSE200 connection cable (Endress+Hauser scope of delivery) Connection cable between higher level control system and junction boxes (on-site wiring) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 37 FLOWSIC200 Transmitter Mounting and electrical installation Cable specification (connection of a measuring point) 3.3.2.1 Connecting Data transfer Power supply Cable type FLSE200 Sender/receiver unit and FLSE200 Master connection: 1 pair of wires with UNITRONIC FD P BUS Combi junction box (Endress+Hauser...
  • Page 38 Use larger diameter, e.g. cable type with 3 or 4 pairs of wires and 2 pairs of wires for power supply. To ensure the power supply for long cable lengths, the following key data for the FLOWSIC200 Transmitter must be observed when selecting the wire diameter: Sender/receiver unit supply Type 200M...
  • Page 39 FLOWSIC200 Transmitter Mounting and electrical installation Bus wiring Fig. 23 Bus wiring Higher level control system Assignment plug On-site cable connector Master RS485 to higher level control system Junction box FLSE200 Master (A) On-site cable to additional measuring points for bus wiring (max.
  • Page 40 Mounting and electrical installation FLOWSIC200 Transmitter Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 41 FLOWSIC200 Transmitter Commissioning and configuring FLOWSIC200 Commissioning and configuring Basics Standard commissioning procedure Calibrating velocity and temperature measurement Maintenance Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 42 – Free memory: 450 MB  RS485/USB interface set (Part No. 6030669): adapter, USB cable, plug for connecting laptop/PC and FLOWSIC200 Transmitter  The operating and parameter program must be installed on the laptop/PC.  The device must be supplied with power.
  • Page 43 FLOWSIC200 Transmitter Commissioning and configuring Connecting to the device 4.1.3 If commissioning is performed directly on the sender/receiver unit, a mobile power supply is required and the correct pin assignment must be observed. WARNING: Electrical hazard Incorrect cabling can cause serious injuries, device malfunctions or failure of the measurement system.
  • Page 44 Commissioning and configuring FLOWSIC200 Transmitter Changing the language 4.1.5  If required, set the desired language in the “Tools / Language” menu (→ p. 44, Fig. 25).  Confirm the dialog shown with “Yes” to restart SOPAS ET with the changed language.
  • Page 45 FLOWSIC200 Transmitter Commissioning and configuring Establishing a connection with SOPAS ET using advanced mode 4.1.6 1 Click “Search settings”. 2 Select search mode “Interface oriented search”. 3 Select “Serial communication” and press the “Next” button. Selecting the communication interface Fig. 26 4 Select the COM ports used and press the “Next”...
  • Page 46 Commissioning and configuring FLOWSIC200 Transmitter Selecting the baud rate Fig. 28 – Configure the data format in the “Format” directory according to → p. 46, Fig. 29. Configuring the data format Fig. 29 – Define the protocol settings in the “Protocol” directory according to → p. 47, Fig. 30.
  • Page 47 FLOWSIC200 Transmitter Commissioning and configuring Fig. 30 Configuring the protocol – Define the timeout settings in the “Timing” directory according to → p. 47, Fig. 31. Fig. 31 Defining the timeout settings 6 To save the search settings, enter a name and click “Finish”.
  • Page 48 Commissioning and configuring FLOWSIC200 Transmitter Saving the search settings Fig. 32 SOPAS ET starts the device search. The devices found are displayed in the “Device search” area when the device search is finished (→ p. 49, Fig. 33). Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 49 FLOWSIC200 Transmitter Commissioning and configuring Information on using the program 4.1.7 Overview Fig. 33 1 Device search 4 Device search abort 2 Project area 5 Device search result 3 Device search progress 6 Number of devices found Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 50 Commissioning and configuring FLOWSIC200 Transmitter Device selection  Move the required devices with drag-and-drop or a double-click on the required device into the project area. – The configuration of the devices is shown in a separate device window. – The device windows can be opened by a double-click on the respective device file or the context menu (→...
  • Page 51 FLOWSIC200 Transmitter Commissioning and configuring Device context menu Fig. 35 Contents of device context menu Table 1 Context menu Description Go online Establishes the connection between SOPAS ET and the device. Go offline Interrupts the connection between SOPAS ET and the device.
  • Page 52 Commissioning and configuring FLOWSIC200 Transmitter The level 1 default password is included in the Annex. Fig. 36 Entering the password Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 53 To set/change the parameters, carry out the following procedure:  Connect the measuring system to the SOPAS ET program, scan the network and add the required device file (“FLOWSIC200 M/FLOWSIC200 H/FLOWSIC200 H-M”) to the current project (→ p. 49, §4.1.7).
  • Page 54 4.2.1 The sender/receiver units can be clearly assigned to the respective measuring location.  Open device file “FLOWSIC200 M” or “FLOWSIC200 H” or “FLOWSIC200 H-M” for the sender/receiver unit, select directory “Configuration / Application Parameters”, set the sender/receiver unit to “Maintenance” and enter the Level 1 password.
  • Page 55  Select directory “Configuration / Application Parameters“ (→ p. 54, Fig. 38).  In field “Installation Parameters“ (→ p. 54, Fig. 38), enter the path length and installation angle (→ p. 55, Fig. 39). The settings are uploaded to the FLOWSIC200 Transmitter after switching from “Maintenance” to “Measurement”.
  • Page 56 Commissioning and configuring FLOWSIC200 Transmitter Data backup 4.2.3 All parameters relevant for recording, processing and input/output of measured values as well as current measured values can be saved and printed. This allows easy reentering of set device parameters as needed (e.g. after a firmware update) as well as the registration of device data or device states for diagnostic purposes.
  • Page 57 FLOWSIC200 Transmitter Commissioning and configuring Creating data recordings 4.2.3.2  Save the project.  Open the data recorder in SOPAS ET. Fig. 41 Opening the data recorder  Configure the data recorder: – Select output file. – Adjust the recording interval as required (depending on what is to be shown).
  • Page 58 Commissioning and configuring FLOWSIC200 Transmitter  After finishing the recording, save the project again. If the data recording is to be sent to Endress+Hauser for evaluation, the following files are required: – .prg file – .properties file – .data file –...
  • Page 59 FLOWSIC200 Transmitter Commissioning and configuring Fig. 45 Specifying file name and storage location Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 60 Commissioning and configuring FLOWSIC200 Transmitter Example of a Parameter protocol Fig. 46 Parameter protocol (example) FLOWSIC200 - Parameter Protocol Device type: FLOWSIC200 H Mounting location: SICK Sensor 1 Device Information Signal Processing Device type FLOWSIC200 H Lower fraction Firmware version 01.9.00...
  • Page 61 Checking the signal waveform allows an assessment on the quality of the received ultrasonic signals. For display on the screen, open the device file “FLOWSIC200 M” or “FLOWSIC200 H” or “FLOWSIC200 H-M” and select the directory “Diagnosis/Sensor values” (operating mode “Measurement”).
  • Page 62 Commissioning and configuring FLOWSIC200 Transmitter Type FLSE200-M Fig. 48 Burst waveform HF signal (unconditioned signal) Fig. 49 Burst waveform demodulated signal (envelope) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 63 FLOWSIC200 Transmitter Commissioning and configuring Type FLSE200-H and FLSE200-HM Fig. 50 Burst waveform HF-signal (unconditioned signal) Fig. 51 Burst waveform demodulated signal (envelope) Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 64 4.2.6 This Section describes the entries required for calibrating the flow velocity and temperature measurement. For input, open the device file “FLOWSIC200 M”, “FLOWSIC200 H” or “FLOWSIC200 H-M” and select directory “Configuration / Application Parameters” (→ p. 54, Fig. 38). Then set the measuring system to ”Maintenance” and enter the Level 1 password.
  • Page 65 FLOWSIC200 Transmitter Maintenance FLOWSIC200 Maintenance General Measures to be taken when cleaning the tunnel Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 66 If you have questions, contact the relevant Endress+Hauser subsidiary. Maintenance strategy Just like any other electronic measuring system, the FLOWSIC200 Transmitter requires regular maintenance. By inspecting the system regularly and replacing wear-and-tear parts in good time, the service life of the device can be lengthened significantly and ensures measurements are always reliable.
  • Page 67 FLOWSIC200 Transmitter Maintenance Measures to be taken when cleaning the tunnel 5 . 2 With FLSE200-M sender/receiver units installed, it is essential to prevent water from reaching the ultrasonic transducers. Safe protection is ensured by covering the protective tubes with the supplied caps.
  • Page 68 Maintenance FLOWSIC200 Transmitter Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 69 FLOWSIC200 Transmitter Malfunctions FLOWSIC200 Malfunctions Implausible measured values General system malfunctions Warning and error messages in SOPAS ET Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 70 Malfunctions FLOWSIC200 Transmitter Implausible measured values 6. 1 In some cases, the FLOWSIC200 Transmitter delivers measured values that do not seem plausible or have too large short-term fluctuations. Symptom Possible cause Action Measured values are  Incorrect parameter setting of measuring distance ...
  • Page 71 FLOWSIC200 Transmitter Malfunctions Warning and error messages in SOPAS ET 6 . 3 Warnings or device malfunctions are output as follows: Detailed information on the current device status is provided by the “Diagnosis / Error messages / Warnings” directories. Move the mouse pointer to the respective message to display more details on the significance of individual messages in a separate window.
  • Page 72 Malfunctions FLOWSIC200 Transmitter Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 73 FLOWSIC200 Transmitter Specification FLOWSIC200 Specification Technical data Dimensions, Part Nos. Connection cable, sender/receiver unit - junction box Accessories Options Consumable parts for 2-years operation Password Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 74 Specification FLOWSIC200 Transmitter Technical data 7. 1 Measured value recording Measured variables Flow velocity, air temperature Measuring range -20 ... +20 m/s; infinitely variable; higher on request Typical accuracy ± 0.1 m/s Response time 1 ... 300 s; freely selectable...
  • Page 75 FLOWSIC200 Transmitter Specification Dimensions, Part Nos. 7 . 2 All dimensions are in mm. Sender/receiver units 7.2.1 FLSE200-M Fig. 53 FLSE200-M sender/receiver unit Designation Quantity Part No. FLSE200-M sender/receiver unit 1044804 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 76 Specification FLOWSIC200 Transmitter FLSE200-H, FLSE200-HM Fig. 54 FLSE200-H, FLSE200-HM sender/receiver unit Component Dimension L Part No. FLSE200-HM sender/receiver unit 1057565 FLSE200-H sender/receiver unit 1044842 Endress+Hauser O P E R A T I N G I N S T R U C T I O N S...
  • Page 77 FLOWSIC200 Transmitter Specification Bracket for sender/receiver unit 7.2.2 Bracket for FLSE200-M Fig. 55 Bracket for FLSE200-M Ø 9 A - A Designation Part No. Bracket for FLSE200-M 7042039 Bracket for FLSE 200-M, material 1.4529 2031880 Bracket for FLSE200-H, FLSE200-HM Fig. 56 Bracket for FLSE200-H, FLSE200-HM Ø...
  • Page 78 Specification FLOWSIC200 Transmitter Junction box 7.2.3 In aluminium housing Fig. 57 Junction box Mounting holes Designation Part No. Junction box 2046418 Ø 4.8 In stainless steel housing Fig. 58 Junction box in stainless steel housing Ø 9 Designation Part No.
  • Page 79 FLOWSIC200 Transmitter Specification Accessories 7 . 3 Assembly accessories 7.3.1 Designation Part No. Mounting kit 2M8-1.4529 2031886 Mounting kit 4M8-1.4529 2031887 Mounting kit 2D8-1.4571/PA 2031888 Mounting kit 4D8-1.4571/PA 2031889 Mounting kit 2D4-1.4571/PA 2031890 Mounting kit 2M8-1.4571 2031891 Connection cable, sender/receiver unit - junction box 7.3.2...
  • Page 80 Specification FLOWSIC200 Transmitter Password 7. 6 Passwort „Autorisierter Kunde“ Nach dem Start des Bedien- und Parametrierprogrammes SOPAS ET sind nur die Pro- grammfunktionen verfügbar, die keinen Einfluss auf die Gerätefunktion haben. Nicht eingewiesenes Personal kann keine Änderungen der Parameter vornehmen.
  • Page 81 FLOWSIC200 Transmitter Specification Endress+Hauser O P E R A T I N G I N S T R U C T I O N S 8029800/AE00/V1-0/2024-04...
  • Page 82 8029800/AE00/V1-0/2024-04 www.addresses.endress.com...