FPG McDONALD'S MEA IL-MD-600-REF-SQ Product Manual

Inline horizontal split cabinet
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MODELS
IL-MD-600/900-REF-SQ
PRODUCT MANUAL 33308
REV C OCT 2024
McDONALD'S MEA
INLINE
HORIZONTAL SPLIT CABINET
REFRIGERATED: R-290 VSD
WIDTHS: 600/900mm
FIXED FRONT/SLIDING REAR DOORS
INTEGRAL REFRIGERATION

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Summary of Contents for FPG McDONALD'S MEA IL-MD-600-REF-SQ

  • Page 1 MODELS IL-MD-600/900-REF-SQ PRODUCT MANUAL 33308 REV C OCT 2024 McDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET REFRIGERATED: R-290 VSD WIDTHS: 600/900mm FIXED FRONT/SLIDING REAR DOORS INTEGRAL REFRIGERATION...
  • Page 2: Warnings

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Warnings Operational This appliance is not intended for use by young children or infirm persons, Safety unless they have been adequately supervised by a responsible person, to ensure that they can use the appliance safely. Young children should be supervised, to ensure that they do not play with the appliance.
  • Page 3: Table Of Contents

    Caution ............................... 2 Mains Supply Cord ............................. 2 Specialist Disposal ............................. 2 INTRODUCTION ......................... 6 Welcome ................................6 Future Products Group (FPG) ........................6 Guidance and Help ............................. 6 Warranty ................................6 Warranty Period ............................6 Liability Exceptions ............................. 7 Specific Exclusions .............................
  • Page 4 MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Procedures ..............................11 McDonald’s Standard Procedures ......................11 Sliding Doors ............................11 Louvers ..............................12 Removable Parts ............................12 Cleaning the Base Cavity ......................... 13 Cooling Fins .............................. 13 Temperature Probes..........................13 Condensate Container ..........................13 Routines .................................
  • Page 5 APPENDIX A R-290 REFRIGERANT ................23 General Guidance ............................23 R-290 ................................ 23 Servicing ..............................23 Specialized Training ..........................23 Environment ............................. 23 Gas Detector ............................23 Replacement Parts ........................... 23 Fault Diagnosis ............................23 Check List ..............................23 Servicing ................................. 24 Gas Monitor ..............................
  • Page 6: Introduction

    HORIZONTAL SPLIT CABINET/REFRIGERATED INTRODUCTION Welcome REFRIGERATED CABINETS - INTRODUCTION Future Welcome to the world of FPG! Our products are designed and engineered to Products give you the optimal performance that you deserve with innovative visual Group (FPG) merchandising appeal. We are confident that you will be delighted with your state of the art inline food service cabinet, and that it will become a valued appliance in your store.
  • Page 7: Specific Exclusions

    • Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit.
  • Page 8: Operation

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED OPERATION Cabinet Layout REFRIGERATED CABINETS - OPERATION Square Series This Square Series cabinet has a refrigerated main section, with an upper Cabinets ambient temperature section. The cabinet has fixed front glass, and rear sliding doors. The cabinet is Free Standing, with an integral condenser unit.
  • Page 9: Preparation

    Preparation REFRIGERATED CABINETS - OPERATION Shelf Location The top base position is fixed. and Ticketing The lower shelf position is adjustable in height and can easily be moved up or down, to match product size. The movement is restricted to 50mm, because of the electric cables to the lights.
  • Page 10: Switch Power And Lights

    Allow at least 40mm above canned drinks, or other cylindrical containers. The air grills at the front of the cabinet must not be covered or restricted. Embraco Sync Contact FPG for more information about the controller, and to obtain Information passwords, which may be required to alter settings.
  • Page 11: Cleaning

    CLEANING Cautions REFRIGERATED CABINETS - CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Procedures REFRIGERATED CABINETS - CLEANING McDonald’s McDonald’s Planned Maintenance, PM cards, should be followed for all regular Standard...
  • Page 12: Louvers

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Procedures cont. REFRIGERATED CABINETS - CLEANING Louvers Use a vacuum cleaner to remove dust and fluff from the ventilation louvers. This will maintain the refrigeration efficiency, and prevent overheating. Removable Parts All of the parts shown above can be removed for cleaning with McD APSC. Stainless steel parts only may be cleaned in a dishwasher.
  • Page 13: Cleaning The Base Cavity

    Procedures cont. REFRIGERATED CABINETS - CLEANING Cleaning the Remove two screws to release the fan deck and coil cover. Base Cavity Sweep out, or use a vacuum cleaner, to remove any debris from the cabinet base cavity. Make sure that the condensate drain hole is clean. A Wet-and-Dry vacuum cleaner should be used,...
  • Page 14: Routines

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Routines REFRIGERATED CABINETS - CLEANING Schedules To maintain optimum performance, regular cleaning schedules should be established, as specified in the McDonald’s PM card. Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment. Condenser For efficient refrigeration Assembly...
  • Page 15: Installation

    INSTALLATION Regulations REFRIGERATED CABINETS - INSTALLATION Compliance It is very important that your inline food cabinet is installed correctly and that the with Local operation is correct before use. Installation must comply with local electrical, Requirements health & safety and hygiene requirements. Setting Up REFRIGERATED CABINETS - INSTALLATION Unpacking...
  • Page 16: Specifications

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED SPECIFICATIONS Mechanical REFRIGERATED CABINETS - SPECIFICATIONS CABINET MODEL IL-MD-600-REF-SQ IL-MD-900-REF-SQ Height 1353 (-0+30) mm 1353 (-0+30) mm Width 600 mm 900 mm Depth 664 mm (+150mm shelf) 664 mm (+150mm shelf) Dry Weight Approx. 110 kg 170 kg Cabinet Well Material Stainless steel...
  • Page 17: Controller Settings

    Average Internal Humidity Test Conditions Refrigerated Cabinets +2° to +4°C 70% RH 25°C Ambient with 60% RH Improvements REFRIGERATED CABINETS - SPECIFICATIONS Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. MODELS IL-MD-600/900-REF-SQ...
  • Page 18: Electrical Circuit Diagrams

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED ELECTRICAL CIRCUIT DIAGRAMS Model: IL-MD-600-REF-SQ Square Format Series, 600mm Refrigerated Horizontal Split Cabinet Model: IL-MD-900-REF-SQ Square Format Series, 900mm Refrigerated Horizontal Split Cabinet © FUTURE PRODUCTS GROUP...
  • Page 19: Spare Parts

    When ordering spare parts, it is important to quote the Serial Number printed on Number the label fixed to the control panel. This will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible.
  • Page 20 MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Part Description FPG Part No. All glass parts are double glazed Handed parts are identified as viewed from the rear of the cabinet MD 600/900 LH End Glass Replacement Kit* 75181 MD 600/900 RH End Glass Replacement Kit*...
  • Page 21: Mechanical Drawings

    MECHANICAL DRAWINGS Model: IL-MD-600-REF-SQ-B100-01 MODELS IL-MD-600/900-REF-SQ...
  • Page 22: Model: Il-Md-900-Ref-Sq-B100-01

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Model: IL-MD-900-REF-SQ-B100-01 © FUTURE PRODUCTS GROUP...
  • Page 23: Appendix A R-290 Refrigerant

    APPENDIX A R-290 Refrigerant General Guidance REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant R-290 R-290 is the name for refrigerant grade high purity odorless propane. It is NOT barbeque grill propane. PROPANE IS HIGHLY FLAMMABLE. You MUST observe caution and proper safety practices when servicing equipment with R-290. Servicing Servicing refers to making repairs to the hermetically-sealed system and any parts of the electrical system.
  • Page 24: Servicing

    Wire connectors must have sufficient strength to hold the conductor/wire in place. Replacement When replacing components, ignition-proof sealed electrical components are Components required. To avoid using unapproved parts, only FPG replacement parts are to be used on a R-290 system. © FUTURE PRODUCTS GROUP...
  • Page 25: Tools

    Tools REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Basic Tools Use the same basic refrigeration tools as for R404-A & R-134a refrigerant. Required Tools Combustible gas leak detector Propane warning (Inficon Gas notice Mate) or equal Approved fire extinguisher Tubing cutter (Class B dry powder type) 30cm charging...
  • Page 26: Leak Checking

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Leak Checking REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Warning Do NOT use any leak test dyes when working on an R-290 refrigeration system. • Detection Bubble test. Methods • Electronic combustible gas detection. •...
  • Page 27: Recovering Refrigerant

    Recovering Refrigerant REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Recovery Recovery machines for use with hydrocarbon refrigerants are in limited Machines production. Only an explosion proof recovery machine can be used to recover. Procedure Evacuate an empty recovery cylinder into a vacuum. Without Machine Using an accurate refrigerant scale, zero out the refrigerant scale and...
  • Page 28: Venting R-290

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED Venting R-290 REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Venting Do NOT vent hydrocarbon refrigerants inside a building under any Procedures circumstance (SAFETY RISK). Venting hydrocarbon refrigerants to a public area or where people are unaware of the procedure is not permitted.
  • Page 29: Evacuation Procedure

    System Evacuation cont. REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Evacuation It is necessary to purge the system with nitrogen. This is necessary to Procedure prevent flammable mixtures from occurring. When connecting the hoses between the system, gauge manifolds, and vacuum pump, ensure that the connections are secure and there are no potential ignition sources nearby.
  • Page 30: Removal And Sealing Of Access Ports

    • FPG components are designed for use with flammable refrigerants. • Do not replace faulty components that are intended not to spark with components that do. ONLY use FPG recommended spares.
  • Page 31: Check General Condition

    Electrical Repairs cont. REFRIGERATED CABINETS - APPENDIX A R-290 Refrigerant Check General You may not be the first person that has worked on this system. Condition • Check all components for unauthorized/non-OEM replacement parts. • Look beyond your repair for any wear, stresses, that could become an ignition source.
  • Page 32: R-290 Servicing Flow Chart

    MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED R-290 SERVICING FLOW CHART Before starting work on the R-290 system, turn on the gas- leak detector and place it on the floor, next to the cabinet. Refrigeration Circuit Access Comments If possible, ground the appliance to avoid Disconnect electrical supply to appliance.
  • Page 33 A new dryer must be fitted if the compressor Install new FPG approved spare parts. is replaced. If the two access line tubes are not at least Access tubing lines may need to be braced 30cm long, add more tube with brazed to prevent bending over.
  • Page 34 MCDONALD’S MEA INLINE HORIZONTAL SPLIT CABINET/REFRIGERATED © FUTURE PRODUCTS GROUP...
  • Page 35: Revision History

    Revision History Revision Date of Change Details Level Change 22/11/23 New manual for R290 VSD cabinet 05/07/24 Circuits and manual revised to use Embraco Sync refrigeration controller 08/10/24 Updated Embraco information, spares and electrical specs MODEL IL-MD-600/900-REF-SQ...
  • Page 36 PRODUCT MANUAL 33308 REV C OCT 2024 In line with our policy to continually develop, improve and support our products, Future Products Group Ltd reserves the right to change specifications and design without notice. Have a question? Please email us at: sales&fpgworld.com or visit www.fpgworld.com...

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