Related Manuals for FPG visair IN-VA10-HC-B1 Series
Summary of Contents for FPG visair IN-VA10-HC-B1 Series
- Page 1 MODELS IN-VA10-HC-B1XX PRODUCT MANUAL 33336 REV A MAY 2024 DUAL ZONE 1000 FREESTANDING/OPEN FRONT HEATED/REFRIGERATED: R290 VSD WIDTHS: 1000mm HEIGHT: 1480mm INTEGRAL REFRIGERATION...
- Page 2 DUAL ZONE 1000 FREESTANDING/OPEN FRONT Copyright © MAY 2024 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd.
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Page 3: Warnings
Warnings Operational This appliance is not intended for use by young children or infirm persons, Safety unless they have been adequately supervised by a responsible person, to ensure that they can use the appliance safely. Young children should be supervised, to ensure that they do not play with the appliance. -
Page 4: Table Of Contents
Hazardous Substances ..........................3 ≥ 9.57 m Floor Area ............................. 3 INTRODUCTION ........................8 Welcome ................................8 Future Products Group (FPG)........................8 Guidance and Help ............................8 Warranty ................................8 Warranty Period ............................8 Liability Exceptions ............................9 Specific Exclusions ............................9 Assessment.............................. - Page 5 Operational Routines ............................. 13 After Hours ..............................13 Cleaning ..............................13 Condensate Disposal ..........................13 Temperature Monitoring ..........................13 TROUBLE SHOOTING ....................... 14 CLEANING .......................... 15 Cautions ................................15 Power ................................15 Water ................................15 Exterior ................................15 Painted and Metal Surfaces ........................15 Interior ................................
- Page 6 DUAL ZONE 1000 FREESTANDING/OPEN FRONT SERVICING ......................... 20 Lighting ................................20 Test Lighting Components .......................... 20 Remove Shelf.............................. 20 Access to Heated Zone LED Strips ......................20 Heated Zone LED Strip Replacement ......................20 Refrigerated Zone LED Strip Replacement ....................20 Heating Element Replacement ........................
- Page 7 APPENDIX A R-290 REFRIGERANT ................. 32 General Guidance............................32 R-290 ................................32 Servicing ..............................32 Specialized Training ............................ 32 Environment ..............................32 Gas Detector ............................... 32 Replacement Parts ............................. 32 Fault Diagnosis ............................32 Check List ..............................32 Servicing ................................. 33 Gas Monitor..............................
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Page 8: Introduction
FREESTANDING/OPEN FRONT INTRODUCTION Welcome VISAIR CABINETS - INTRODUCTION Future Welcome to the world of FPG! Our products are designed and engineered to Products give you the optimal performance that you deserve with innovative visual Group (FPG) merchandising appeal. We are confident that you will be delighted with your state of the art Visair food service cabinet, and that it will become a valued appliance in your store. -
Page 9: Liability Exceptions
• Fair wear and tear. Assessment The liability under this warranty is dependent on an assessment by FPG, to determine the defect in workmanship or materials. Time Limit FPG does not guarantee that any service to be performed under this warranty will be carried out within any particular time limit. -
Page 10: Operation
DUAL ZONE 1000 FREESTANDING/OPEN FRONT OPERATION Cabinet Layout VISAIR CABINETS - OPERATION Dual Zone These dual zone cabinets are open fronted with closed backs. Cabinets The upper zone of the cabinet is heated and the lower zone is refrigerated. Although the combined cabinet is constructed as a single unit, each half is electrically independent, with its own power supply cable and plug. -
Page 11: Controls
Controls VISAIR CABINETS - OPERATION Mains Power A common 10A supply feeds power to each zone of the cabinet. All heating, refrigeration functions are controlled by electronic display panels. The lights are not independently switched. They are controlled by the power buttons on the controllers. -
Page 12: Preparation
The temperature controller is pre-set to maintain the cabinet temperature between 2°C and 4°C. It should not need adjustment. Contact FPG to obtain passwords, which may be required to alter settings. Defrost Cycle The refrigeration system will automatically defrost periodically. By sensing the temperature of the cooling fins, the timing and duration of the defrost periods is optimised and has minimal effect on product temperature. -
Page 13: Operational Routines
Operational Routines VISAIR CABINETS - OPERATION After Hours Products should be removed from the heated zone after hours. This zone of the cabinet can then be switched off, to conserve power and enable cleaning. Cleaning Since the cabinet needs to be switched off during cleaning operations, it is best to clean it at the end of the working day. -
Page 14: Trouble Shooting
DUAL ZONE 1000 FREESTANDING/OPEN FRONT TROUBLE SHOOTING FAULT POSSIBLE CAUSE REMEDY The mains switch is off, circuit Turn mains switch on and Heated zone does not operate breaker or fuses are off at the check circuit breakers and power board fuses Heating element failed Check and replace... -
Page 15: Cleaning
CLEANING Cautions VISAIR CABINETS - CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior VISAIR CABINETS - CLEANING Painted and Painted, stainless steel or aluminium surfaces should be cleaned with hot soapy Metal Surfaces... -
Page 16: Cabinet Well
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Interior cont. VISAIR CABINETS - CLEANING Cabinet Well After removing the trays and shelves, remove two screws to allow the fan deck and coil cover to be lifted off. Take care not to stretch the fan leads or damage the coil fins. -
Page 17: Routines
Routines VISAIR CABINETS - CLEANING Schedules To maintain optimum performance, the following cleaning routine should be scheduled on a regular basis. The frequency should be adjusted to match the environmental conditions. Condenser Remove the louver panel by pulling the Radiator bottom edge, to disengage the magnetic catches. -
Page 18: Installation
DUAL ZONE 1000 FREESTANDING/OPEN FRONT INSTALLATION Regulations VISAIR CABINETS - INSTALLATION Compliance It is very important that your door-less cabinet is installed correctly and that the with Local operation is correct before use. Installation must comply with local electrical, Requirements health &... -
Page 19: Location
Location VISAIR CABINETS - INSTALLATION Ventilation To assist ventilation, locate the cabinet at least 20mm away from a back wall. Do not block the front ventilation grill, as this will cause the cabinet to overheat. If the cabinet is installed in an alcove, or under any structure, a minimum clearance space of 200mm must exist above the cabinet top. -
Page 20: Servicing
DUAL ZONE 1000 FREESTANDING/OPEN FRONT SERVICING Lighting VISAIR CABINETS - SERVICING Test Lighting Before replacing an LED strip, check that the power supply and drivers are Components working. If there is no dc voltage at the output, the power supply or driver board should be replaced. -
Page 21: Heating Element Replacement
Heating Element Replacement VISAIR CABINETS - SERVICING Remove Cover Plates Remove the four screws that secure the cover plates on each side of the shelf. Remove Grille Slide out the grille from above the faulty element and remove the mounting brackets. -
Page 22: Refrigeration
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Refrigeration VISAIR CABINETS - SERVICING Caution DO NOT attempt to service the refrigeration equipment without isolating the cabinet by unplugging it from the mains supply socket. Access to The control gear chassis is Control Gear reached by removing the louver panel from the front of the cabinet. -
Page 23: Condenser Ventilation
Refrigeration cont. VISAIR CABINETS - SERVICING Condenser For efficient refrigeration performance, Ventilation the condenser radiator and front and rear louvers must be kept clean. Failure to do this will lead to a build-up of dust, and restricted airflow will prevent the unit from working properly. -
Page 24: Probe Locations
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Refrigeration cont. VISAIR CABINETS - SERVICING Probe The temperature Locations control probe is positioned in the off air stream from the evaporator coil. A second probe, inserted in the fins of the coil controls the defrost termination. -
Page 25: Refrigeration Controler Carel Ijf
Carel Applica smart-phone app. Contact FPG to obtain passwords, which may be required to alter settings. Active alarms are signalled by a buzzer and the flashing of the “Service” icon... -
Page 26: Embraco Inverter Diagnostics
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Refrigeration cont. VISAIR CABINETS - SERVICING Embraco The variable frequency inverter, that drives the compressor, incorporates an Inverter LED indicator diagnostics function. Diagnostics LED Status Period Colour Description 1 Flash 30 seconds Green Normal operation 2 Flashes 5 seconds Green... -
Page 27: Specifications
SPECIFICATIONS Mechanical VISAIR CABINETS SPECIFICATIONS CABINET MODEL IN-VA10-HC-B100 IN-VA10-HC-B101 Cold Zone Hot Zone Cold Zone Hot Zone Height 1480 mm 1480 mm Width 1009 mm 1009 mm Depth 714 mm 714 mm Levelling adjustment +30mm +30mm Dry Weight Number of Shelves 1 + base 1 + base Base only... -
Page 28: Cabinet Performance
Temp Control Differential degC Temp Control Set Point Contact FPG for information about all other parameters. Improvements VISAIR CABINETS - SPECIFICATIONS Ongoing FPG reserves the right to change specifications and construction, as part of Development ongoing product improvement. © FUTURE PRODUCTS GROUP... -
Page 29: Electrical Circuit Diagrams
ELECTRICAL CIRCUIT DIAGRAMS Model: IN-VA10-HC-B100/B101 1000 mm Dual Zone Open-front MODEL IN-VA10-HC-B1XX... -
Page 30: Spare Parts
When ordering spare parts, it is important to quote the Serial Number printed on Number the label fixed to the cabinet. This will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible. -
Page 31: Mechanical Drawings
MECHANICAL DRAWINGS IN-VA10-HC-B100 For adequate ventilation, a minimum clearance of 200mm is required between the top of the cabinet and any overhead structure. IN-VA10-HC-B101 The elevations and dimensions are as shown above, except that no shelf is fitted in the heated zone. MODEL IN-VA10-HC-B1XX... -
Page 32: Appendix A R-290 Refrigerant
DUAL ZONE 1000 FREESTANDING/OPEN FRONT APPENDIX A R-290 Refrigerant General Guidance VISAIR CABINETS - APPENDIX A R-290 Refrigerant R-290 R-290 is the name for refrigerant grade high purity odorless propane. It is NOT barbeque grill propane. PROPANE IS HIGHLY FLAMMABLE. You MUST observe caution and proper safety practices when servicing equipment with R-290. -
Page 33: Servicing
Wire connectors must have sufficient strength to hold the conductor/wire in place. Replacement When replacing components, ignition-proof sealed electrical components are Components required. To avoid using unapproved parts, only FPG replacement parts are to be used on a R-290 system. MODEL IN-VA10-HC-B1XX... -
Page 34: Tools
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Tools VISAIR CABINETS - APPENDIX A R-290 Refrigerant Basic Tools Use the same basic refrigeration tools as for R404-A & R-134a refrigerant. Required Tools Combustible gas leak detector Propane warning (Inficon Gas notice Mate) or equal Approved fire extinguisher Tubing cutter... -
Page 35: Leak Checking
Leak Checking VISAIR CABINETS - APPENDIX A R-290 Refrigerant Warning Do NOT use any leak test dyes when working on an R-290 refrigeration system. • Detection Bubble test. Methods • Electronic combustible gas detection. • Nitrogen holding pressure test (only possible on accessed systems). For the most part, you would leak check a R-290 system the same way you would a R-134a or R-404A system with a couple of exceptions. -
Page 36: Recovering Refrigerant
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Recovering Refrigerant VISAIR CABINETS - APPENDIX A R-290 Refrigerant Recovery Recovery machines for use with hydrocarbon refrigerants are in limited Machines production. Only an explosion proof recovery machine can be used to recover. Procedure Evacuate an empty recovery cylinder into a vacuum. Without Machine Using an accurate refrigerant scale, zero out the refrigerant scale and... -
Page 37: Venting R-290
Venting R-290 VISAIR CABINETS - APPENDIX A R-290 Refrigerant Venting Do NOT vent hydrocarbon refrigerants inside a building under any Procedures circumstance (SAFETY RISK). Venting hydrocarbon refrigerants to a public area or where people are unaware of the procedure is not permitted. When venting R-290 YOU MUST make everyone in the immediate area aware that you are venting a flammable gas to the atmosphere. -
Page 38: Evacuation Procedure
DUAL ZONE 1000 FREESTANDING/OPEN FRONT System Evacuation cont. VISAIR CABINETS - APPENDIX A R-290 Refrigerant Evacuation It is necessary to purge the system with nitrogen. This is necessary to Procedure prevent flammable mixtures from occurring. When connecting the hoses between the system, gauge manifolds, and vacuum pump, ensure that the connections are secure and there are no potential ignition sources nearby. -
Page 39: Removal And Sealing Of Access Ports
• FPG components are designed for use with flammable refrigerants. • Do not replace faulty components that are intended not to spark with components that do. ONLY use FPG recommended spares. -
Page 40: Check General Condition
DUAL ZONE 1000 FREESTANDING/OPEN FRONT Electrical Repairs cont. VISAIR CABINETS - APPENDIX A R-290 Refrigerant Check General You may not be the first person that has worked on this system. Condition • Check all components for unauthorized/non-OEM replacement parts. • Look beyond your repair for any wear, stresses, that could become an ignition source. -
Page 41: R-290 Servicing Flow Chart
R-290 SERVICING FLOW CHART Before starting work on the R-290 system, turn on the gas- leak detector and place it on the floor, next to the cabinet. Refrigeration Circuit Access Comments If possible, ground the appliance to avoid Disconnect electrical supply to appliance. static electric sparks. - Page 42 A new dryer must be fitted if the compressor Install new FPG approved spare parts. is replaced. If the two access line tubes are not at least Access tubing lines may need to be braced 30cm long, add more tube with brazed to prevent bending over.
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Page 43: Revision History
Revision History Revision Date of Change Details Level Change 01/05/24 New manual created for R290 VSD cabinet MODELS IN-VA10-HC-B1XX... - Page 44 PRODUCT MANUAL 33336 REV A MAY 2024 In line with our policy to continually develop, improve and support our products, Future Products Group Ltd reserves the right to change specifications and design without notice. Have a question? Please email us at: sales@fpgworld.com or visit www.fpgworld.com...
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