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twin busch TWS35-10E Installation, Operation And Maintenance Manual

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Summary of Contents for twin busch TWS35-10E

  • Page 2: Table Of Contents

    Manual low rise scissor lift TWS35-10E Table of contents 1. General information ..........................1 2. Identification of the instructions for use ....................1 3. Technical data ............................2 4. Modification of the product ........................2 5. Safety-related information ........................2 5.1 Safety instructions ............................
  • Page 3 Manual low rise scissor lift TWS35-10E 13.5 Motor ................................ 22 13.6 Electrical circuit diagram ........................... 24 13.7 Detailed drawing of the lifting platform ....................28 Further attachment: EU Declaration of Conformity ⋅ TWS35-10E_ScissorLift_Manual_uk_00_20240930.pdf Version: -00, 30.09.2024...
  • Page 4 Manual low rise scissor lift TWS35-10E Important information: ASSEMBLY You can find the assembly video for this lift on https://youtu.be/S2NHx_7K1ao YouTube: or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: https://youtu.be/HstcPUeKI9s...
  • Page 5 24/7 Service Center: Our 24/7 Self-Service Centre is a mobile website designed for self-diagnosis of issues with your Twin Busch lift. Here, we provide an extensive video collection covering a wide range of relevant topics for your Twin Busch lift, from fine-tuning and maintenance to component replacement.

  • Page 6: General Information

    Manual low rise scissor lift TWS35-10E 1. General The TW S35-10E tyre service scissor lift has a lifting height of 1 m and a permissible load capacity of 3,500 kg and is CE-certified by an approved certification body. It is ideal for tyre services, bodywork and vehicle preparation.

  • Page 7: Technical Data

    The manufacturer accepts no liability for improper installation, operation or overloading. Improper use also invalidates the CE certification and the validity of the certificate. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. 5. Safety-related information Read the operating instructions carefully before operating the lift.

  • Page 8: Safety Instructions

    Manual low rise scissor lift TWS35-10E 5.1 Safety instructions ⋅ Read and understand the safety instructions before operating the lift. ⋅ Do not leave the control unit under any circumstances when the lift is in motion. ⋅ Keep hands and feet away from moving parts. Pay particular attention to your feet when lowering.

  • Page 9: Warnings And Symbols

    Manual low rise scissor lift TWS35-10E 5.2 Warnings and symbols All warnings are clearly visible on the lift to ensure that the user uses the device in a safe and appropriate manner. The warning labels must be kept clean and replaced if they are damaged or missing.

  • Page 10: Safety Devices

    Manual low rise scissor lift TWS35-10E 5.3 Safety devices The lift is equipped with the following safety devices to ensure safe operation *): ⋅ Anti-tip protection ⋅ Anti-tip device ⋅ Limit switch ⋅ Foot guard ⋅ Mechanical safety catches *) depending on the design and type of lift 5.4 Monitoring and testing the safety equipment...

  • Page 11: Compliance With The Product

    Manual low rise scissor lift TWS35-10E 6. Conformity with the product The TWS35-10E scissor lift is CE-certified and complies with the Machinery Directive 2006/42/EC and fulfils the standards EN 1493:2022, EN 60204-1:2018 (see under: EU Declaration of Conformity, at the end of the instructions for use).

  • Page 12: Assembly Of The Lifting Platform

    Manual low rise scissor lift TWS35-10E 8. Assembly of the lifting platform 8.1 Before installation Tools and equipment required: ⋅ Electric drill (only required for permanent installation) ⋅ Spanner ⋅ Phillips screwdriver ⋅ Socket spanner ⋅ Lifting application (e.g. forklift truck) ⋅...

  • Page 13: Assembly Instructions

    Manual low rise scissor lift TWS35-10E 8.3 Assembly instructions 1) Place the platform in the desired installation location. Remove the packaging film in which the platform is wrapped. Look out for loosely packed parts. Read and understand the operating instructions before proceeding.

  • Page 14: Test Points After Assembly

    Manual low rise scissor lift TWS35-10E 4) Fill with hydraulic oil. ONLY USE CLEAN AND FRESH OIL! DO NOT FILL THE TANK COMPLETELY! The lift must be fully lowered before hydraulic oil is changed or topped up! Pour approx. 5 litres of hydraulic oil into the oil tank.

  • Page 15: Commissioning

    Manual low rise scissor lift TWS35-10E 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show abnormalities, the lift must not be put into operation under any circumstances! b) Check that all connections of the hydraulic lines are tight and functional. If there are no leaks, the lifting process can be started.

  • Page 16: Lifting And Lowering Process Flow Chart

    Manual low rise scissor lift TWS35-10E 9.3 Lifting and lowering process flow chart Lowering process Lifting process Start Start Main switch to ON Main switch to ON Press the UP button (push-button) Press the "DOWN" switch The lifting The lifting...
  • Page 17 Manual low rise scissor lift TWS35-10E 9.5 Fastening the optional mobile kit Note: DO NOT attempt to move the lift when it is loaded or raised. Remove the mobile kit before using the lift. 1. Raise the platform approx. 500 mm above the floor and attach the mobile kit as shown in the shown in the following illustration.

  • Page 18: Troubleshooting

    10. Troubleshooting Please note: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to help you solve the problem. In this case, please document the fault and send us pictures and a precise description of the fault so that we can identify and rectify the cause as quickly as possible.

  • Page 19: Maintenance

    Manual low rise scissor lift TWS35-10E 11. Maintenance Regular maintenance of your lift will ensure a long and safe service life. Suggestions for maintenance intervals and the activities to be carried out are listed below. How often you service your lift depends on the ambient conditions, the degree of soiling and, of course, the stress and load on the lift.

  • Page 20: Daily Inspection And Maintenance Of The Lifting Platform Elements Before Use

    Manual low rise scissor lift TWS35-10E 11.1 Daily inspection and maintenance of the lifting platform elements before use A daily check of the safety-relevant components must be carried out before each start-up! This can save you a lot of time due to failure, major damage or even injury.

  • Page 21: Behaviour In The Event Of An Incident

    If the lift malfunctions, simple faults may be the cause. Use the following list for troubleshooting *). If the cause of the error is not listed or cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety devices or electrical system parts.

  • Page 22: Appendix

    Manual low rise scissor lift TWS35-10E 13. Appendix 13.1 Packing list for the lift Name Specification Quantity Pre-assembled lifting platform TW S3.5-10E Foot guard Hexagon socket screws M8*12 Control unit Rubber blocks 38*120*100 Mobile kit TW S3-10A Optional Track roller...
  • Page 23 Manual low rise scissor lift TWS35-10E Page | 18 Misprints, errors and changes excepted.

  • Page 24: Foundation Requirements And Working Area

    Manual low rise scissor lift TWS35-10E 13.3 Foundation requirements and working area Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - The floor must be level and have a flatness of less than 5 mm/m.
  • Page 25 Manual low rise scissor lift TWS35-10E Other requirements: - The surrounding soil must be suitable for the load, e.g. no sandy soils, etc. - Reinforcements in the concrete are not mandatory for proper use of the lift, but are recommended.

  • Page 26: Hydraulic System

    Manual low rise scissor lift TWS35-10E 13.4 Hydraulic system 1. Oil tank 2. Oil suction filter 3. Gear pump 4. Clutch 5. Motor 6. Hydraulic block 7. Throttle valve 8. Overflow valve 9. One-way valve 10. Solenoid relief valve 11. Throttle valve 12.
  • Page 27 Manual low rise scissor lift TWS35-10E 13.5 Motor Pos. CODE Description Specification 320201201 Motor-IE2 (optional) 230V-2.2KW -1PH-50HZ-2P 320201204 Motor-IE2(optional) 400V-2.2KW-3PH-50HZ-2P 330404006 Coupling 48mm（YBZ-F2.1D4H1/1-03） 203204102 Locking nut FHLM-1/2-20UNF 330311005 Solenoid valve 24DC(Ketai)（LSV-08-2NCP-M-2H） 330302008 Non-return valve YBZ-E2D3I1/1-03 330105005 Valve holder LBZ-T2BK-13 207103019...
  • Page 28 Manual low rise scissor lift TWS35-10E Pos. CODE Description Specification 210101014 Fitting Z3/8 201101100 Bolt M6*50(NLJLD) 207101098 Type O seal ring 109*5.3 330201902 Gear pump CBKA-F2.1F 204101005 Flat washer D8-GB95 204201013 Spring washer 202109072 Hex socket cylinder head screw M8x85-GB70_1...
  • Page 29 Manual low rise scissor lift TWS35-10E 13.6 Electrical circuit diagram Page | 24 Misprints, errors and changes excepted.
  • Page 30 Manual low rise scissor lift TWS35-10E Page | 25 Misprints, errors and changes excepted.
  • Page 31 Manual low rise scissor lift TWS35-10E NOTE: No internal cable is connected to terminal 12. The two wires that originate from SQ2 and SQ3 and are labelled NO.12 share the same connection Page | 26 Misprints, errors and changes excepted.
  • Page 32 Manual low rise scissor lift TWS35-10E Pos. CODE Description 320104010 Transformer 380V400V415V-24V 320104009 Transformer 220V230V240V-24V SQ1,SQ2,SQ3 Limit switch 320301011 YA1,YA2 330310018B Electromagnet 320304001 Power switch 321202001 Alarm buzzer 320401013 Button 320401019 Button 320601005 Relay 320601009 Relay holder 320601018 Realy fixer...
  • Page 33 Manual low rise scissor lift TWS35-10E 13.7 Detailed drawing of the lifting platform Pos. CODE Description Specification Hydraulic power unit 2.2kW Rubber oil hose L=3350 624001862 Rubber oil hose L=4770 624001878 Oil cylinder connector CJ-A12-B5-C10 410281130 Composite washer 207103019 MR35 oil cylinder...
  • Page 34 Manual low rise scissor lift TWS35-10E Pos. CODE Description Specification 614901315 Welded base frame assembly A MR35-A01-B01 614901316 Welded base frame assembly B MR35-A02-B01 614018002 Feet protection fender MR30-A1-B7 614018018B Connection bar MR30-A26 410180013 U block MR30-A4 202109046 Hex socket cylinder head screw...
  • Page 35 Manual low rise scissor lift TWS35-10E Pos. CODE Description Specification 614050001B Slave arm MR35-A03-B01 614050002B Drive arm MR35-A03-B02 614050005 Start plate MR35-A08-B01 614901210 Mechanical claw MR35V2-A9-B1 205101097 Bearing 2515-SF-1X Bearing 205101010 2525-SF-1 Bearing 205101018 3025-SF-1 Bearing 205101022 3045-SF-1 420180100 Adjustable head...
  • Page 36 Manual low rise scissor lift TWS35-10E Pos. CODE Description Specification 410500101B X shaft MR35-A03-B03 420180020B UP rolling wheel MR30-A8 410180021 Shaft of up rolling wheel MR30-A9 410500241 Cylinder shaft of start plate MR35-A08-B02 410500271 Start rolling wheel MR35-A08-B03 202101021 Cross socket cap head screw...
  • Page 37 Notes...
  • Page 38 Notes...