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twin busch TW SA 42 U V2 Installation, Operation And Maintanance Manual

Long platform scissor lift, lifting capacity: 4200 kg
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Summary of Contents for twin busch TW SA 42 U V2

  • Page 3: Table Of Contents

    INDEX 1. Important safety instructions 1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Training 1.5 Warning signs 2. Overview of the lift 2.1 General descriptions 2.2 Technical data 2.3 Construction of the lift 3. Installation instructions 3.1 Preparations before installation 3.1.1 Tools and equipments needed 3.1.2 A list for parts 3.1.3 Ground conditions...

  • Page 4: Important Notices

    1.1 Important notices Twin Busch offers a one year quality warranty for the whole machine, during which any quality problem will be properly solved .However, we will not take any responsibility for whatever bad consequence resulted from improper installation and operation, overload running or unqualified ground condition.

  • Page 5: Warning Signs

    1.5 Warning signs All safety warning labels are clearly depicted on the lift to ensure that the operator is aware of and avoids the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged. Please read carefully the meaning of each label and memorize them for future operation.

  • Page 6: General Descriptions

    OVERVIEW OF THE LIFT 2.1 General description This model is in-ground mounted and is mainly composed by two lifting platforms, two base plates, two oil cylinders and a set of power unit. The gear pump works when power supply is connected and meanwhile oil in the pump will push upwards the pistons of oil cylinders.

  • Page 7: Construction Of The Lift

    2.3 Construction of the lift...

  • Page 8: Preparations Before Installation

    Unfold the package and check if any parts are missing as per Annex 1. Do not hesitate to contact us in case any parts missed, but if you do not contact us and insist installing upon the lack of some parts, Twin Busch as well as our dealers will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer.

  • Page 9: Items To Be Checked After Installation

    Manual leveling of jacking beams 1) Turn the option switch on the panel to the position of “Jack”. 2) Open the manual ball valve for the” Jack” on the hydraulic block in the control unit. 3) Press the "UP” button until both runway of the jack go utmost top to vent air in cylinders. 4) Close the ball valve.

  • Page 10: Precautions

    OPERATION INSTRUCTIONS 4.1 Precautions 4.1.1 Check all the joints of oil hose. Only when there is no leakage, the lift can start work. 4.1.2 The lift, if its safety device malfunctions, shall not be used. 4.1.3 It shall not lift or lower an automobile if its center of gravity is not positioned midway of the runways. Otherwise, we as well as our dealers will not bear any responsibility for any consequence resulted thereby.
  • Page 11 4.3 Operation instructions Raise the lift 1. Make sure that you have read and understood the operation manual before operation. 2. Drive and park the vehicle midway between two platforms. “UP” 3. Press the button on the control box to lift the vehicle a bit higher from the ground and check again if the vehicle is in a safe position.
  • Page 12 TROUBLE SHOOTING ATTENTION: If the problem can not be fixed by yourself, please do not hesitate to contact us for help .We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble.
  • Page 13 MAINTENANCE It is advised to change the hydraulic oil three month after initial use and once per year thereafter for which could prolong the service life of the pump. Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance.
  • Page 14 ANNEX Annex 1, Packing List of the whole lift Name Desk. 8806T vehicle lift Assembly Expansion bolt M16*120 Standard Control cabinet Assembly Annex 2, Overall diagram (1) Without jack...
  • Page 15 (2) With jack...
  • Page 16 Annex 3, Diagram for oil hose connection...
  • Page 17 Annex 4, Hydraulic working system Emergent unloading valve Electrical unloading valve Single-way valve Overflow valve Lowering throttle valve Coupling Solenoid valve Cushion valve Gear pump 10. Motor 11. Oil filter 12. Oil cylinder 13. Oil cylinder 14. Ball valve of body lift 15.
  • Page 18 Annex 5, Diagram for air supply connection...
  • Page 19 Annex 6, Wiring diagram...
  • Page 23 Annex 7, Separated drawings for the lift Material# Name Drawing#/Size Property Note Limit switch bracket A FL-8806J-A7-B7 Q235A Inside hex round head screw M5*12 Standard Limit switch D4MC-5020 Standard Base plate right welding parts FL-8806J-A7-B3 welding Limit switch bracket B FL-8806J-A7-B8 Q235A Proximity switch...
  • Page 24 Material# Name Drawing#/Size Property Note Base plate channel welding parts B FL-8806J-A7-B4 welding Oil cylinder shell welding parts FL-8806J-A6-B3 welding Safety welding parts FL-8806J-A6-B5 welding Hexagon socket cap screws M5*45 Standard Air cylinder CQ2B32*20 Standard Big oil cylinder FL-8806J-A6-B1 Components Small oil cylinder FL-8806J-A6-B2 Components...
  • Page 25 Material# Name Drawing#/Size Property Note Hex nut M12 GB/T 6170-2000 Standard Case welding parts A FL-8806J-A4-B1 welding Circlip for shaft GB/T879.2-2000 Standard Inside hex round head screw M8*25 GB/T 70.1-2000 Standard Plug pin FL-8806J-A4-B13 Q235A Sliding plate welding parts FL-8806J-A4-B7 welding 4.6/4.8/5.1L Cross recess pan head screw...
  • Page 26 Oil hoses Material# Name Drawing# Note φ8 Rubber oil hose (straight connector at both sides) FL-8806J-A8 L=6000mm φ8 Rubber oil hose (straight connector at both sides) FL-8806J-A8 L=700mm φ8 Rubber oil hose(straight connector at one sides, FL-8806J-A8 L=5000mm elbow connector at the other) φ8 Rubber oil hose(straight connector at one sides, FL-8806J-A8 L=4500mm...
  • Page 27 Annex8, Spare parts list Spare parts list - electrical parts Material # Item Spec. Unit Pic. Power switch LW26GS-20/04 Button Y090-31BN Power indicator AD17-22G-AC24 Same outlook as item7 Transformer JBK-160VA220V-220V100VA 24V60VA Same outlook as item7 Transformer JBK-160VA230V-220V100VA 24V60VA Same outlook as item7 Transformer JBK-160VA240V-220V100VA 24V60VA Transformer...
  • Page 28 Material # Item Spec. Unit Pic. Limit switch D4MC5020 Button Y90-20BN Option switch Y90-11x Bridge rectifier KBPC5A-35A Capacitor 4700UF/50V Control box Relay MY4NJ/DC24 Relay MY4NJ/AC24 Proximity switch PL-05N Relay holder PYF14AE Time relay ST6P-2AC24V delay 5S Time relay holder PYF-08A-E...
  • Page 29 Space for notes:...
  • Page 30 Space for notes:...