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twin busch TW SA 42 U V2 Installation, Operation And Maintenance Manual

Long platform scissor lift, lifting capacity: 4200 kg
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Summary of Contents for twin busch TW SA 42 U V2

  • Page 2 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...

  • Page 3: Table Of Contents

    TWIN BUSCH GMBH IMPORTANT NOTES ............................2 SAFETY NOTES ............................. 4 1. Operation of lifting platforms ........................4 2. Checking of the lifting platforms ......................... 4 3. Important safety notices ..........................5 4. Warning labels ............................6 5. Potential safety risks ..........................7 6.

  • Page 4: Safety Notes

    TWIN BUSCH GMBH SAFETY NOTES 1. Operation of lifting platforms This lift is specially designed for lifting motor vehicles. Users are not allowed to use it for any other purposes. The applicable national regulations, laws and directives must be observed.

  • Page 5: Important Safety Notices

    TWIN BUSCH GMBH An expert is somebody with the training and experience required to possess specialist knowledge of lifting platforms and who is sufficiently familiar with the pertinent national work safety regulations, accident prevention regulations and generally acknowledged rules of engineering to be able to check and give an expert option on lifting platforms.

  • Page 6: Warning Labels

    TWIN BUSCH GMBH 4. Warning labels All safety warning Labels are clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner. The labels must be kept clean and they have to be replaced if detached or damaged.

  • Page 7: Potential Safety Risks

    TWIN BUSCH GMBH Potential safety risks 5.1. Mains voltage Insulation damage and other faults may result in accessible components being live Safety measures: • Only ever use the power cord provided or a tested power cord. • Replace wires with damaged insulation.

  • Page 8: Packing, Storage And Transportation

    TWIN BUSCH GMBH PACKING, STORAGE AND TRANSPORTATION Packing, lifting, handling, transporting operations must be performed only by experienced personnel with appropriate knowledge of the lift and after reading this manual. 1. The lift was dismantled into 3 parts for transportation...

  • Page 9: Product Descriptions

    TWIN BUSCH GMBH PRODUCT DESCRIPTIONS 1. General descriptions This model is surface mounted and is mainly composed by lifting platforms, base plates, oil cylinders and a set of operation unit. The gear pump works when power supply is connected and meanwhile oil in the pump pushes upwards the pistons of oil cylinders.

  • Page 10: Dimensions

    TWIN BUSCH GMBH Dimensions Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...

  • Page 11: Technical Data

    TWIN BUSCH GMBH Technical data 8818,49 Lbs Rated capacity 4000KG 74.80 in Full raised height 1900mm 7.08 in Full lowered height 180mm ≤55s Full raised time (with rated load) ≤55s Full lowered time (with rated load) 2900,75 PSI Hydraulic working pressure ( Bar )

  • Page 12: Installation Instructions

    TWIN BUSCH GMBH INSTALLATION INSTRUCTIONS 1. Preparations before installation Space requirements . Refer to 3.3 for the dimensions of the lift. There must also be a clearance of at least 1 meter between the lifting platform and fixed elements (e.g. wall) in all lifting positions. There must be sufficient space at the ends of the lifting platform for driving vehicles on and off.
  • Page 13 TWIN BUSCH GMBH Tools and equipments needed for installation Tool Name Specification Electrical driller With Ø16 and Ø18 driller. Open spanner Ø17-19mm Adjustable spanner bigger than Ø30mm Cross socket screw driver Quick spanner handle adapter/ Ratchet Socket spanner D24mm Leveling device...

  • Page 14: Installation Attentions

    TWIN BUSCH GMBH 2. Installation attentions Joints of oil hose and wiring must be firmly connected in order to avoid leakage of oil hose and looseness of electrical wires. All bolts should be firmly screwed up Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...

  • Page 15: General Installation Steps

    TWIN BUSCH GMBH Do not place any vehicle on the lift in the case of trial running. General Installation Steps Step1: Choose installation site. Use a fork lift to place the machine at installation site as required. See Annex 1 for space requirements on the installation site.

  • Page 16: Items To Be Checked After Installation

    TWIN BUSCH GMBH 4) Turn SA1 to normal working status and push UP button to check the synchronization. (Normally, the two platforms are not synchronized till this step). 5) If not being synchronized and one platform rises faster than the other, open the leveling valve that controls the slower platform and turn SA1 to leveling status, push the UP button slightly until both platforms are at the same height.

  • Page 17: Operation Instructions

    TWIN BUSCH GMBH OPERATION I N S T R U C T I O N S 5.1 Precautions Check all the joints of oil hose. Only when there is no leakage, the lift can start work. The lift, if its safety device malfunctions, shall not be used.

  • Page 18: Flow Chart For Operation

    TWIN BUSCH GMBH Flow chart for operation Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...

  • Page 19: Operation Instructions

    TWIN BUSCH GMBH Operation instructions To avoid personal injury and/or property damage, permit only trained personnel to operate the lift. After reviewing these instructions, get familiar with lift controls by running the lift through a few cycles before loading vehicle on lift. Always lift the vehicle using both platforms.

  • Page 20: Trouble Shooting

    TWIN BUSCH GMBH TROUBLE SHOOTING ATTENTION: If the trouble could not be fixed by yourself, please do not hesitate to contact us for help. We will offer our service at the earliest time we can. By the way, your troubles will be judged and solved much faster if you could provide us more details or pictures of the trouble.

  • Page 21: Maintenance

    TWIN BUSCH GMBH MAINTENANCE It is advised to change the hydraulic oil three month after initial use and once per year thereafter for which could prolong the service life of the pump. Easy and low cost routine maintenance can ensure the lift work normally and safely. Following are requirements for routine maintenance.

  • Page 22: Annex

    TWIN BUSCH GMBH Annex2, Electrical schemes and parts list Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 23 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 24 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 25 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 26 TWIN BUSCH GMBH POS. Code Name Specification 320101035 Transformer JBK3(JBK5)-100VA 380V-24V 320203001 Motor 380V-3.5KW -3PH-50HZ-2P 320301003 Limit switch D4MC-5020 320301011 Limit switch TZ8108 320302002 Proximity switch PL05-N/1.8M 320303013 Selection switch AR22PR-220B 320303009 Selection switch AR22PR-211B 320304001 Power switch LW26GS-20/04 320401017...
  • Page 27 TWIN BUSCH GMBH 320505011 Retaining chip LT-2.5 KA2;KA3 320601001 Relay HH54P-L/DC24V（MY4NJ) 320601002 Relay HH54P-L/AC24V(MY4NJ) 320601011 Relay holder PYF-14A-E 320601018 Relay feet fixer 320602001 Time relay ST6P-2AC24V5S POS. Code Name Specification 320602006 Time relay holder PYF-08A-E 320602007 Time relay feet fixer...

  • Page 28: Annex3, Hydraulic Schemes And Parts List

    TWIN BUSCH GMBH Annex3, Hydraulic schemes and parts list 1. Oil tank 2. Oil sucking filter 3. Gear pump 4. Coupling 5. Motor 6. Composite hydraulic block 7. Cushoin valve 8. Overflow valve 9. Single way valve 10. Solenoid unloading valve 11.
  • Page 29 TWIN BUSCH GMBH POS. Code Name Specification 610025487 Power unit 400V-3PH-3.0KW-50HZ-2P 615025004B Main cylinder of the main lift 6604B-A4-B1 615025017B Secondary cylinder of the main lift 6604B-A4-B2 615025012 Main cylinder of the secondary lift 6604B-A11-B1 410210011 Right angle connector 6603B-A9-B4...
  • Page 30 TWIN BUSCH GMBH POS. Code Name Specification 615019005 Tube connector B 6501-A4-B16 615019006 Straight throttle valve 6501-A4-B15 Φ6,L=530mm 624001045 Rubber oil hose 410210191 Straight connector 6603B-A9-B8 Φ6,=3800mm 624001260 Rubber oil hose 410210181 Three way connector 6603B-A9-B7 Φ6,L=1700mm 624001815 Rubber oil hose...
  • Page 31 TWIN BUSCH GMBH POS. Code Name Specification 201103001 He flange screw M5*25 POS. Code Name Specification 207103025 Composite washer G1/4 310101010 Straight connector G1/4-G1/4 310101042 Adjustable straight connector 6604-BJMSC-G1/4 310101044 Adjustable straight connector 6604-BJMSC-M1415-G1/4 310102035 Adjustable right angle connector EW-G1/4SR-G1/4 I60...
  • Page 32 TWIN BUSCH GMBH SEAL RINGS POS. Code Name Specification Note 207103031 Y seal ring B7-90*75*9 Main of the main 207103022 Y seal ring BS50*60*6 Main of the main 207105007 Dust proof ring Main of the main DHS50（50*58*6） 207103032 Y seal ring...

  • Page 33: Annex4, Pneumatic Scheme And Parts List

    TWIN BUSCH GMBH Annex4, Pneumatic scheme and parts list POS. Code Name Specification 321004006 AFC Air filter combination AFC2000 310102015 Pneumatic connector KLL8-02 123010201 Pneumatic hose 310401001 Pneumatic solenoid valve 3V210-08DC24V 310201002 Silencer SLM02 R1/4 (M12) 310103005 Three way pneumatic connector...

  • Page 34: Annex5, Mechanically Exploded Drawings And Parts List

    TWIN BUSCH GMBH Annex5, mechanically exploded drawings and parts list POS. Code Name Specification 612019504 Shaft of the support holder 65012-A1-B5 614025056 Base A 6604V2-A1-B1 410254270 Bracket for limit switch 6604V2-A1-B2 410250013 Plate for down limit switch 6604V2-A1-B3 320301003 Limit switch...
  • Page 35 TWIN BUSCH GMBH POS. Code Name Specification 615025032 Large base frame 6604V2-A2-B1 410253550 Pad plate for slider 6604V2-A2-B2 410253681 Pressure plate for Base B 6604V2-A2-B3 201202001 Expansion bolt M16*120 M16X120 202205002 Hex socket flat head tapping screw M16X50-GB77 203101009 Hex nut...
  • Page 36 TWIN BUSCH GMBH POS. Code Name Specification 205101052 Bearing 2530_SF-2X 205101060 Bearing 4050_SF-2X 410060021 Oil hose clip 6254-A1-B4 420270070 Oil hose protective sheath 6435B-A3-B27 614025059B Outside support arm 6604V2-A3-B1 614025060 Inside support arm 6604V2-A3-B2 410252281 Mid shaft of support bracket...
  • Page 37 TWIN BUSCH GMBH POS. Code Name Specification 206101008 Post pin D10X30_GB119 204301010 Circlip D28-GB894_1 204101015 Flat washer D30 D30-GB95 204301011 Circlip D30-GB894_1 204301014 Circlip D40-GB894_1 204101014 Flat washer C 202110007 Hex socket button head screw M10X20_GB70_2 203103018 Hex locking nut...
  • Page 38 TWIN BUSCH GMBH 420270110 Ball 6435B-A21 612019504 Shaft of the support holder 65012-A1-B5 614025061 Platform 6604V2-A4-B1 614025062 Side slip 6604V2-A4-B2 POS. Code Name Specification 614025063 6604V2-A4-B3 410250221B Bolt 6604V2-A4-B4 420250010 Nylon sheath 6604V2-A4-B5 410250011 Washer 6604V2-A4-B6 614025071 Mid ramp 6604V2-A4-B7...
  • Page 39 TWIN BUSCH GMBH POS. Code Name Specification 205101015 Bearing 2840_SF-2X 205101034 Bearing 4030_SF-2X 614025069 Mechanical lock 6604V2-A5-B3 410252381 Shaft of UP auxiliary cylinder 6604V2-A5-B4 410252391 Shaft of DOWN auxiliary cylinder 6604V2-A5-B5 615025017B Secondary oil cylinder 6604V2-A5B-B1 614025070 Oil cylinder sheath...
  • Page 40 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 41 TWIN BUSCH GMBH POS. Code Name Specification 205101015 Bearing 2840_SF-2X 205101054 Bearing 3030_SF-2X 205101026 Bearing 3525_SF-2X 205101034 Bearing 4030_SF-2X 410200111 Spacer 6503-A3-B4 410240031 Adjustable washer 6603GN-A10 410250291 Pressure plate 6604B-A7-B7 615025004B Main oil cylinder 6604V2-A5-B1 615025017B Secondary oil cylinder 6604V2-A5B-B1...
  • Page 42 TWIN BUSCH GMBH POS. Code Name Specification 205103003 Flange bearing 2525_SF-1X 205101012 Bearing 2530_SF-1X 205101094 Bearing 2540_SF-2X 205101025 Bearing 3058_SF-2X 614027270B Inside connection rod of the secondary lift 6435BWF-C05 410276701 DOWN holder of secondary lift 6435BWF-C03-20 410276711B UP and DOWN wheel...
  • Page 43 TWIN BUSCH GMBH POS. Code Name Specification 410254430B Anti-abrasive plate 6604V2-A7-B4 614025050 Extension platform 6604V2-A7-B5 410254541 DOWN shaft of the secondary lift 6604V2-A7-B7 204201005 Spring washer D10_GB93 204101006 Flat washer D10_GB95 204101012 Flat washer D24-GB95 204301009 Circlip D25-GB894_1 204301011 Circlip...
  • Page 44 TWIN BUSCH GMBH POS. Code Name Specification 205101023 Bearing 3050_SF-1X 205101025 Bearing 3058_SF-2X 410212090 Three way oil cylinder connector (small) 6603B-A3-B8 615025012 Drive cylinder of the jack 6604V2-A8-B1 410210011 Right angle connector EEB-WJT-002 Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 45 TWIN BUSCH GMBH POS. Code Name Specification 410250211 Ramp shaft 6604V2-A4-B12 614025055 Ramp 6604V2-A9-B1 410250161 Ramp wheel shaft of the JACK 6604V2-A9-B2 204301002 Circlip D12_GB894_2 204301012 Circlip D15_GB894_1 420180010 Small wheel MR30-A22-B5 Vehicle weight distribution Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 46 TWIN BUSCH GMBH Space for notes: Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 47 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...
  • Page 48 TWIN BUSCH GMBH Technical changes, errors and printing mistakes are reserved. V01_NK_418_EN...

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