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Related Manuals for twin busch TWS3-19E
Summary of Contents for twin busch TWS3-19E
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Page 2: Table Of Contents
Manual Double scissor lift TWS3-19E / TWS3-19E-G Table of contents General information ..........................1 Identification of the instructions for use ....................1 Technical data ............................1 Modification of the product ......................... 2 Safety-related information ........................2 5.1 Safety instructions ............................3 5.1 Warnings and symbols .......................... - Page 3 Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.4 Hydraulic system ............................23 13.5 Circuit diagrams ............................24 13.6 Detailed drawing and parts description of the lift ..................29 13.7 Spare parts list ............................32 Further attachment: EU Declaration of Conformity ⋅...
- Page 4 Manual Double scissor lift TWS3-19E / TWS3-19E-G Important Information: ASSEMBLY You can find the assembly video for this lift on YouTube: https://youtu.be/O1c9d8WmqxA or scan the QR code. PRODUCT PRESENTATION You can find the product presentation video for this lift on YouTube: https://youtu.be/uniXSgKIwj0...
- Page 5 24/7 Service Center: Our 24/7 Self-Service Center is a mobile website designed for self-diagnosis of issues with your Twin Busch lift. Here, we provide an extensive video collection covering a wide range of relevant topics for your Twin Busch lift, from fine-tuning and maintenance to component replacement.
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Page 6: General Information
Manual Double scissor lift TWS3-19E / TWS3-19E-G 1. General information The TW S3-19E / TW S3-19-E-G double scissor lift has a lifting height of 1850 mm and a permissible load capacity of 3,000 kg. It is CE-certified by an authorised certification body. The ultra-flat design means that even low sports cars can be lifted with ease. -
Page 7: Modification Of The Product
The manufacturer accepts no liability for improper installation, operation or overloading. Improper use also invalidates the CE certification and the validity of the certificate. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. 5. Safety-related information Read the operating instructions carefully before operating the lift. -
Page 8: Safety Instructions
Manual Double scissor lift TWS3-19E / TWS3-19E-G 5.1 Safety instructions ⋅ Do not install the lift on an asphalt surface. ⋅ Read and understand the safety instructions before operating the lift. ⋅ Do not leave the control unit under any circumstances when the lift is in motion. -
Page 9: Warnings And Symbols
Manual Double scissor lift TWS3-19E / TWS3-19E-G 5.1 Warnings and symbols All warning labels are clearly visible on the lift to ensure that the user uses the equipment in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future operations. -
Page 10: Safety Devices
Manual Double scissor lift TWS3-19E / TWS3-19E-G 5.2 Safety devices The lift is equipped with the following safety devices to ensure safe operation *): ⋅ 24 V control unit ⋅ Limit switch (max. height) ⋅ Limit switch (switching height) ⋅ Track guidance ⋅... -
Page 11: Conformity Of The Product
Manual Double scissor lift TWS3-19E / TWS3-19E-G 6. Conformity of the product The Double Scissors Lift TWS3-19E / TWS3-19E-G is CE-certified and is compliant with the Machinery Directive 2006/42/EC fulfilling the standards 1493:2022, EN 60204-1:2008 (look at: EU Declaration of Conformity, at the end of the user manual). -
Page 12: Assembly Of The Lifting Platform
Manual Double scissor lift TWS3-19E / TWS3-19E-G 8. Assembly of the lifting platform 8.1 Before installation Tools and equipment required: ⋅ Electric drill (only required for permanent installation) ⋅ Open-end spanner (SW 17-19 mm) ⋅ Phillips screwdriver ⋅ Spirit level ⋅... -
Page 13: Assembly Instructions
Manual Double scissor lift TWS3-19E / TWS3-19E-G 8.3 Assembly instructions 1) Remove the packaging film in which the platform is wrapped. Look out for loosely packed parts. Read and understand the operating instructions before proceeding. 2) Lift the upper platform using a forklift truck or motorised crane and 2 lifting straps. Then lift the platform to the desired installation location (see the following illustrations). - Page 14 Manual Double scissor lift TWS3-19E / TWS3-19E-G Cylinder Cylinder Cylinder Cylinder Levelling line 2 Main line Levelling line 1 5) Connect the electrical system. This work must be carried out by a qualified electrical engineer! Requirements for the power supply cable at the installation site: At least 2.5 mm² wire for 3 Ph current and 4.0 mm²...
- Page 15 Manual Double scissor lift TWS3-19E / TWS3-19E-G 6) Fill with hydraulic oil. ONLY USE CLEAN AND FRESH OIL! DO NOT FILL THE TANK COMPLETELY! The lift must be fully lowered before hydraulic oil is changed or topped up! Pour approx. 10 litres of hydraulic oil into the oil tank.
- Page 16 Manual Double scissor lift TWS3-19E / TWS3-19E-G e) If the platforms do not lower synchronously, open the valve that controls the slower platform and press the DOWN I button to lower it. If the platforms no longer lower at the safety height above the floor, press the DOWN II button to lower the platforms completely.
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Page 17: Checkpoints According To The Structure
Manual Double scissor lift TWS3-19E / TWS3-19E-G 13) Fastening the oil hose protection covers Cover plate B Cover plate C Cover plate A Phillips head screw Expansion dowel 8.4 Checkpoints according to the structure Check Do the mechanical safety catches engage synchronously? -
Page 18: Commissioning
Manual Double scissor lift TWS3-19E / TWS3-19E-G 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show abnormalities, the lift must not be put into operation under any circumstances! b) Check that all connections of the hydraulic lines are tight and functional. If there are no leaks, the lifting process can be started. -
Page 19: Lifting And Lowering Process Flow Chart
Manual Double scissor lift TWS3-19E / TWS3-19E-G 9.3 Lifting and lowering process flow chart Lifting process Lowering process Start Start Switch on the power Main switch to ON Press the „DOWN I“ Press the "DOWN I" and Press the UP button (push-button) "Quick Down"... - Page 20 Manual Double scissor lift TWS3-19E / TWS3-19E-G 4. After lowering the lift completely, remove the rubber pads and other tools to ensure an unobstructed exit from the lifting area for the vehicle to be moved. 5. Drive the vehicle off the lift.
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Page 21: Troubleshooting
10. Troubleshooting Attention: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to help you solve the problem. In this case, please document the fault and send us pictures and a precise description of the fault so that we can identify and rectify the cause as quickly as possible. -
Page 22: Maintenance
Manual Double scissor lift TWS3-19E / TWS3-19E-G 11. Maintenance Regular maintenance of your lift will ensure a long and safe service life. Suggestions for maintenance intervals and the activities to be carried out are listed below. How often you service your lift depends on the ambient conditions, the degree of soiling and, of course, the stress and load on the lift. -
Page 23: Behavior In The Event Of An Incident
If the lift malfunctions, simple faults may be the cause. Use the following list for troubleshooting *). If the cause of the error is not listed or cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety devices or electrical system parts. -
Page 24: Appendix
Manual Double scissor lift TWS3-19E / TWS3-19E-G 13. Appendix 13.1 Packing list for the lift Name Drawing/Size Material# Description Grade Low-profile scissor lift FL-8801 Assembly A pack Proection cover A FL-8801-A9 Q235A Proection cover B FL-8801-A10 Q235A Proection cover C... - Page 25 Manual Double scissor lift TWS3-19E / TWS3-19E-G Page | 20 Misprints, errors and changes excepted.
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Page 26: Foundation Requirements And Working Area
Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.3 Foundation requirements and working area Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - The floor must be level and have a flatness of less than 5 mm/m. - Page 27 Manual Double scissor lift TWS3-19E / TWS3-19E-G Optional supports for the ramps when lowered Other requirements: - The surrounding soil must be suitable for the load, e.g. no sandy soils, etc. - Reinforcements in the concrete are not mandatory for proper use of the lift, but are recommended.
- Page 28 Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.4 Hydraulic system 1. Emergency release valve 2. Electromagnetic drain valve 3. Overflow valve 4. Lower throttle valve 5. Ball valve for oil replenishment 6. Ball valve for oil replenishment 7. Damping valve 8.
- Page 29 Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.5 Circuit diagrams 1-phase Page | 24 Misprints, errors and changes excepted.
- Page 30 Manual Double scissor lift TWS3-19E / TWS3-19E-G 3-phase Page | 25 Misprints, errors and changes excepted.
- Page 31 Manual Double scissor lift TWS3-19E / TWS3-19E-G Page | 26 Misprints, errors and changes excepted.
- Page 32 Manual Double scissor lift TWS3-19E / TWS3-19E-G Page | 27 Misprints, errors and changes excepted.
- Page 33 Manual Double scissor lift TWS3-19E / TWS3-19E-G Page | 28 Misprints, errors and changes excepted.
- Page 34 Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.6 Detailed drawing and parts description of the lift Material Name Drawing Property Grade Base plate A FL-8801-A1-B1 Welded Rotor shaft FL-8801-A1-B5 Movable arm C FL-8801-A2-B3 Welded Hex head cone screw M6*10 GB/T78-2000...
- Page 35 Manual Double scissor lift TWS3-19E / TWS3-19E-G Material Name Drawing Property Grade Thick spacer FL-8801-A2-B7 Q235A Oil nozzle M8*1 JB/T7940.1-1985 Standard Total qty Movable arm B FL-8801-A2-B1 Welded Self-lock screw M36*3 Standard Bearing 4050 SF-1 Standard Joint shaft BB FL-8801-A2-B9 Oil nozzle M8*1 JB/T7940.1-1985...
- Page 36 Manual Double scissor lift TWS3-19E / TWS3-19E-G Material Name Drawing Property Grade Oil cylinder FL-8801-A4-B7 Assembly Cross cap screw M5*10 GB/T78-2000 Standard Oil cylinder sheath FL-8801-A4-B14 Q235A Cylinder shaft FL-8801-A4-B9 Welded Position limit plate FL-8801-A2-B19 Q235A Position limit slider FL-8801-A2-B18...
- Page 37 Manual Double scissor lift TWS3-19E / TWS3-19E-G 13.7 Spare parts list Material Name Spec. Unit Qty/set Pictures Power switch LW26GS-20/04 Button Y090 Power indicator AD17-22G-AC24 Transformer JBK-63VA220V-24V Same outlook as item7 Transformer JBK-63VA230V-24V Same outlook as item7 Transformer JBK-63VA240V-24V Same outlook as item7...
- Page 38 Manual Double scissor lift TWS3-19E / TWS3-19E-G Material Name Spec. Unit Qty/set Pictures Bridge rectifier KBPC5A-35A Capacitor 4700UF/50V Control box Bigger Relay MY4NJ/DC24 Relay holder PYF14AE Limits switch 8108（TZ8108） Photoelectrlc E3Z-61 Senson Page | 33 Misprints, errors and changes excepted.
- Page 39 Manual Double scissor lift TWS3-19E / TWS3-19E-G Mechanical spare parts Material Name Drawing Qty/set Description Grade Straight oil cup M8*1 JB/T7940.1-1985 Standard Pad block FL-8801-A2-B17 Nylon Positioning slider FL-8801-A2-B13 Nylon 1010 Safety block connection FL-8801-A4-B5 Q235A Air cylinder CDJ2B10-30-S Assembly...
- Page 40 Conversions and major repairs Kind Date / Name...
- Page 41 Notes...
- Page 42 Notes...
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