twin busch TWSH12-18 Assembly, Installation, Operation & Maintenance Manual

Manual scissor lift table

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Summary of Contents for twin busch TWSH12-18

  • Page 2: Table Of Contents

    Manual Scissor lift table TWSH12-18 Table of contents General..............................1 Identification of the instructions for use ....................2 Technical data ............................2 Modification of the product ......................... 2 Safety-related information ........................2 5.1 Safety instructions ............................3 5.2 Warnings and symbols ..........................4 Conformity with the product ........................
  • Page 3 Manual Scissor lift table TWSH12-18 Further attachment: ⋅ EU Declaration of Conformity Important information: ASSEMBLY You can find the assembly video for this lift on YouTube: https://youtu.be/oFKhd5MqqEY or scan the QR code. TWSH12-18_Scissor_lift_table_Manual_uk_00_20240703.pdf Version: -00, 03.07.2024...
  • Page 4 24/7 Service Center: Our 24/7 Self-Service Center is a mobile website designed for self-diagnosis of issues with your Twin Busch lift. Here, we provide an extensive video collection covering a wide range of relevant topics for your Twin Busch lift, from fine-tuning and maintenance to component replacement.
  • Page 5: General

    Manual Scissor lift table TWSH12-18 1. General Professional scissor lift table , 1200 kg, with 230 V electro-hydraulic drive and 2-fold lifting speed, cable remote control, inclination platform with extension, suitable for daily professional workshop use. (Optional 8 adapter plates and 8 pick-ups are available). The professional scissor lift table can be moved as easily as a pallet truck.
  • Page 6: Identification Of The Instructions For Use

    Improper use also invalidates the CE certification and the validity of the certificate. If you require any changes, please contact your dealer or the expert staff at Twin Busch GmbH beforehand. 5. Safety-related information Read the operating instructions carefully before operating the scissor lift table. Keep the instructions for future reference.
  • Page 7: Safety Instructions

    Manual Scissor lift table TWSH12-18 Only lift within the rated load. Do not attempt to lift with excessive weight 5.1 Safety instructions ⋅ Recommended for indoor use only. ⋅ Read and understand the safety instructions before operating the scissor lift table.
  • Page 8: Warnings And Symbols

    Manual Scissor lift table TWSH12-18 5.2 Warnings and symbols All warnings are clearly visible to ensure that the user uses the appliance in a safe and appropriate manner. The warning signs must be kept clean and replaced if they are damaged or missing. Please read the signs carefully and memorise their meaning for future use.
  • Page 9: Conformity With The Product

    Manual Scissor lift table TWSH12-18 6. Conformity with the product The scissor lift table TWSH12-18 is CE-certified and compliant with the Machinery Directive 2006/42/EC fulfilling the standards EN 1570-1:2011 + A1:2014 (look at: EU Declaration of Conformity, at the end of the user manual).
  • Page 10: Assembly Of The Scissor Lift Table

    Manual Scissor lift table TWSH12-18 8. Assembly of the scissor lift table 8.1 Before installation Tools and equipment required: ⋅ Allen key (8 mm) ⋅ Electric drill (only required for permanent installation) ⋅ Spanner ⋅ Phillips screwdriver ⋅ Socket spanner ⋅...
  • Page 11: Assembly Instructions

    Manual Scissor lift table TWSH12-18 8.3 Assembly instructions 1) Remove the packaging film. Read and understand the operating instructions before proceeding. 2) Prepare two wooden slats with a thickness of more than 100 mm and a length of more than 700 mm.
  • Page 12 Manual Scissor lift table TWSH12-18 A Hex socket cylinder head screw M6x12 B Steel ball C Flat washer D14 D Locking nut M10 E Hex socket button head screw M10x25 1 Lifting axle 2 Connection of lifting axle and mounting plate...
  • Page 13 Manual Scissor lift table TWSH12-18 6) Connect the lifting axle to the mounting plate with 2 fitting screws, washers and nuts. (E) 7) Now carefully tighten the screw on the lifting pin. 8) Remove the heavy-duty castors and supports from the transport frame.
  • Page 14: Checkpoints According To The Structure

    Manual Scissor lift table TWSH12-18 12) Now connect the power supply to the operating element with the plug connectors on the lift table and establish the power supply. 13) Fill the oil tank with hydraulic oil. Only use clean and fresh oil! The scissor lift table must be fully lowered before changing or topping up the hydraulic oil.
  • Page 15: Commissioning

    Manual Scissor lift table TWSH12-18 9. Commissioning 9.1 Safety precautions a) If the safety devices are defective or show abnormalities, the scissor lift table must not be put into operation under any circumstances! b) Check that all connections of the hydraulic lines are tight and functional. If there are no leaks, the lifting process can be started.
  • Page 16: Lifting And Lowering Process Flow Chart

    Manual Scissor lift table TWSH12-18 9.3 Lifting and lowering process flow chart Lifting process Lowering process Start Start Press the "DOWN" button Press the "UP" button The lifting The lifting platform lowers platform lifts 9.4 Operating instructions 9.4.1 Lifting process 1.
  • Page 17 Manual Scissor lift table TWSH12-18 Description Function Hand-held control unit Control raising and lowering movement The lower platform can be horizontally moved within 40mm by releasing the grips. When there is a slight deviation to align the fixture, release the grip and the lower...
  • Page 18: Troubleshooting

    10. Troubleshooting Attention: Do not hesitate to contact the expert staff at Twin Busch GmbH if you are unable to rectify a fault yourself. We will be happy to help you solve the problem. In this case, please document the fault and send us pictures and a precise description of the fault so that we can identify and rectify the cause as quickly as possible.
  • Page 19: Maintenance

    Manual Scissor lift table TWSH12-18 11. Maintenance Regular maintenance of your lift will ensure a long and safe service life. Suggestions for maintenance intervals and the activities to be carried out are listed below. How often you service your lift depends on the ambient conditions, the degree of soiling and, of course, the stress and load on the lift.
  • Page 20: Behavior In The Event Of An Incident

    If the lift malfunctions, simple faults may be the cause. If the cause of the fault cannot be found, please contact the expert Twin Busch GmbH team. Never attempt to carry out repairs yourself, especially on safety equipment or electrical system components.
  • Page 21: Appendix

    Manual Scissor lift table TWSH12-18 13. Appendix 13.1 Dimensions of the scissor lift table Page | 17 Misprints, errors and changes excepted.
  • Page 22: Foundation Requirements And Working Area

    Manual Scissor lift table TWSH12-18 13.2 Foundation requirements and working area Requirements for the concrete: - Concrete C20/25 according to DIN 1045-2 (previous designation: DIN 1045 concrete B25). - The floor must be level and have a flatness of less than 5 mm/m.
  • Page 23: Hydraulic System

    Manual Scissor lift table TWSH12-18 13.3 Hydraulic system 1 Steel reservoir 2 Filter 3 Motor 4 Gear pump 5 Relief valve 6 Non-return valve 7 Spool of the solenoid valve 8 Pressure make-up valve 9 Spool of the solenoid valve...
  • Page 24: Circuit Diagrams

    Manual Scissor lift table TWSH12-18 13.4 Circuit diagrams Page | 20 Misprints, errors and changes excepted.
  • Page 25 Manual Scissor lift table TWSH12-18 Page | 21 Misprints, errors and changes excepted.
  • Page 26 Manual Scissor lift table TWSH12-18 Page | 22 Misprints, errors and changes excepted.
  • Page 27 Manual Scissor lift table TWSH12-18 Component Code Descriptions Specification Quantity SB1,SB2,SB3,SB4 320307035 Hand-held control COP-4B 321301026 PCB circuit board AC24V/DI-11/DO-9 320901011 AC contactor CJX2-1810/AC24V 320301011 Limit switch TZ8108 320802001 Circuit breaker DZ47-63C32/2P(NXB-63C32/2P) 320304001 Power switch LW26GS-20/04 321201001 Indicator lamp AD17-22G-AC/DC24...
  • Page 28 Manual Scissor lift table TWSH12-18 Page | 24 Misprints, errors and changes excepted.
  • Page 29 Manual Scissor lift table TWSH12-18 Code Description Specification Quantity 320204236 Motor 220V-1.5KW -1PH-50HZ-4P 330404006 48mm(YBZ-F2.1D4H1/1-03) Coupling 207101100 O-seal ring EKM,6.5*1.5 210101015 Fitting YBZ1-PG02A 330308033 Pressure compensating valve BL-I0.8 330308035 Valve spool of the solenoid valve DHF08-220 203204102 Locking nut FHLM-1/2-20UNF 24DC(Keta)(LSV-08-2NCP-M-2H)...
  • Page 30 Manual Scissor lift table TWSH12-18 Code Description Specification Quantity 320204236 Motor (230V-1Ph-50Hz) 220V-1.5KW -1PH-50HZ-4P Motor (220V-1Ph-50Hz) Motor (110V-1Ph-60Hz) Motor (220V-1Ph-60Hz) 410281130 Cylinder connector CJ-A12-B5-C10 207103025 Bonded washer 13_7X20X1_5 624002128 Oil hose L=800 310102038 Cylinder connector (including throttle valve) MLH600-A1-B1 615062206...
  • Page 31: Exploded Mechanical Drawings And Parts List

    Manual Scissor lift table TWSH12-18 13.5 Exploded mechanical drawings and parts list Code Description Specification Quantity 202208008 Hex socket cylinder head screw (with shaft shoulder) 20-M16X35-GB5281 202208009 Hex socket cylinder head screw (with shaft shoulder) 20-M16X40-GB5281 420270280 Rolling ball 6435B-A21...
  • Page 32 Manual Scissor lift table TWSH12-18 Code Description Specification Quantity 202109044 Hex socket cylinder head screw M10X35-GB70_1 202109142 Hex socket cylinder head screw M10X90-GB70_1 203103019 Hexagonal locking screw M16-GB889 202109008 Hex socket cylinder head screw M5X12-GB70_1 202109020 Hex socket cylinder head screw...
  • Page 33 Manual Scissor lift table TWSH12-18 Code Description Specification Quantity 205103004 Flange bearing 3026-SF-1F 205101054 Bearing 3030-SF-2X 204101012 Flat washer D24-GB95 204301009 Circlip D25-GB894_2 204301010 Circlip D28-GB894_2 204201003 Spring washer D6-GB93 204101004 Flat washer D6-GB95 330310018 Electromagnet DCT45X20 203103007 Hex locking nut...
  • Page 34 Manual Scissor lift table TWSH12-18 420560050 Sliding block MS12AC-A2-B4 410562291 Middle shaft of the support bracket MS12AC-A2-B5 410562301 Downside shaft of the cylinder MS12AC-A2-B7 410562311 Upside shaft of the cylinder MS12AC-A2-B8 612059205B Mechanical safety block MS12AC-A2-B9 614059206B Connecting rod of the lock assembly...
  • Page 35 Manual Scissor lift table TWSH12-18 Code Description Specification Quantity 204101008 Flat washer D14-GB95 204201003 Spring washer D6-GB93 204101004 Flat washer D6-GB95 204201004 Spring washer D8-GB93 204101005 Flat washer D8-GB95 203103007 Hex locking nut M10-GB889_1 202109042 Hex socket cylinder head screw...
  • Page 36: Optional Adapters

    Manual Scissor lift table TWSH12-18 13.6 Optional adapters Code Descriptions Specification Quantity 208109024 Adjustable foot D80-M20x100 202205013 Hex socket tight screw M12x30 410562011 Pad plate MS10-A08-B01 410563381 Support rod MS10-A08-B02 Code Descriptions Specification Quantity 202205013 Hex socket tight screw M12x30...
  • Page 37 Conversions and major repairs Kind Date / Name...
  • Page 38 Notes...
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