KTM 65 SX 2023 Setup Instructions
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KTM 65 SX 2023 Setup Instructions

KTM 65 SX 2023 Setup Instructions

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SETUP INSTRUCTIONS
2023
65 SX
Art. no. 3214726en

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Summary of Contents for KTM 65 SX 2023

  • Page 1 SETUP INSTRUCTIONS 2023 65 SX Art. no. 3214726en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Open the box. Guideline To avoid damaging the vehicle while setting it up, do not remove the protective film on each component until installing the component, and leave it on the vehicle until work has been completed.
  • Page 6 Remove the remaining film, padding, the corrugated card- board, and the other packaging material. – Remove the motorcycle from the lift stand. ( p. 5) – Prepare the vehicle according to the specifications in 800042-10 KTM Dealer.net for handover to the customer.

  • Page 7: Installing The Front Wheel

    WORK 3 Raising the motorcycle with a lift stand Note Material damage The vehicle may be damaged by incorrect procedure when parking. Significant damage may be caused if the vehicle rolls away or falls over. The components for parking the vehicle are designed only for the weight of the vehicle. –...
  • Page 8 3 WORK – Check the wheel bearing for damage and wear. » If the wheel bearing is damaged or worn: – Change front wheel bearing. – Clean and grease shaft seal rings and contact surfaces of the spacers. Long-life grease ( p.

  • Page 9: Mounting The Seat

    WORK 3 – Remove screws . Take off the handlebar clamps. Remove the handlebar and lay it to one side. Info Cover the components to protect them against damage. Do not kink the cables and lines. – Remove screws . Take off handlebar supports. –...
  • Page 10 3 WORK – Close quick release H00122-11 Removing the fuel tank Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 11 WORK 3 – Remove screws F02915-10 – Pull off fuel hose Info Remaining fuel may flow out of the fuel hose. – Pull fuel tank breather out of the steering stem. – Pull both spoilers off laterally from the radiator bracket and lift off the fuel tank.
  • Page 12 3 WORK – Position the fuel tank and fit the two spoilers to the sides of the radiator mount. – Make sure that no cables or throttle cables are trapped or dam- aged. – Mount fuel hose K00216-11 – Mount and tighten screws Guideline Screw, fuel tank 6 Nm (4.4 lbf ft)
  • Page 13 WORK 3 – Position fender on the lower triple clamp, mount and tighten screws Guideline Screw, fender 6 Nm (4.4 lbf ft) F02913-10 3.10 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 14 3 WORK 3.11 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 15 WORK 3 3.13 Checking the throttle cable routing Warning Danger of accidents The throttle cable can become kinked, trapped or blocked if it is not routed cor- rectly. If the throttle cable is kinked, trapped or blocked, the speed can no longer be controlled. –...

  • Page 16: Technical Data

    4 TECHNICAL DATA Chassis tightening torques Hose clip, carburetor 2.8 Nm (2.07 lbf ft) EJOT Screw, brake hose bracket 1.7 Nm (1.25 lbf ft) Stop button screw 0.4 Nm (0.3 lbf ft) Spoke nipple M3.5 3 Nm (2.2 lbf ft) Screw, throttle slide cover 2 Nm (1.5 lbf ft) Remaining nuts, chassis...
  • Page 17 TECHNICAL DATA 4 Screw, steering stem 20 Nm (14.8 lbf ft) Screw, subframe 35 Nm (25.8 lbf ft) Loctite ® 2701™ Screw, top triple clamp 20 Nm (14.8 lbf ft) Remaining nuts, chassis 45 Nm (33.2 lbf ft) Remaining screws, chassis 45 Nm (33.2 lbf ft) Screw, bottom shock absorber 45 Nm (33.2 lbf ft)
  • Page 18 5 SUBSTANCES Engine oil, 2-stroke Standard/classification – JASO FD ( p. 18) Guideline – Only use high-grade 2-stroke engine oil from a reputable brand. fully synthetic Recommended supplier MOTOREX ® – Cross Power 2T Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline –...

  • Page 19: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 20 7 STANDARDS JASO FD JASO FD is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first-rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 21 *3214726en* 3214726en 24.05.2022 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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