ZURN Hydro-X Power ZER-HYD Series Installation, Operation And Maintenance Manual

Gear-driven flush valves for water closets and urinals

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Water Closet Models:
ZER6000AV-ONE-HYD
ZER6000AV-HET-HYD
ZER6000AV-WS1-HYD
ZER6000AV-WS1-DF-HYD
ZER6000AV-HET-DF-HYD
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov
AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov
All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase.
Decorative finishes warranted for one year. We will replace at no costs goods that prove defective provided we are notified in writing of such defect and the
goods are returned to us prepaid at Sanford, NC, with evidence that they have been properly maintained and used in accordance with instructions. We shall
not be responsible for any labor charges or any loss, injury or damages whatsoever, including incidental or consequential damages. The sole and exclusive
remedy shall be limited to the replacement of the defective goods. Before installation and use, the purchaser shall determine the suitability of the product for his
intended use and the purchaser assumes all risk and liability whatever in connection therewith. Where permitted by law, the implied warranty of merchantability
is expressly excluded. If the products sold hereunder are "consumer products," the implied warranty of merchantability is limited to a period of three years and
shall be limited solely to the replacement of the defective goods. All weights stated in our catalogs and lists are approximate and are not guaranteed.
NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT
AVIS : LIRE L'ENSEMBLE DU MANUEL AVANT D'INSTALLER LE PRODUIT
Hydro•X Power
ZER-HYD Series
Hydro•X Power Gear-Driven Flush Valves for Water
Closets and Urinals
Installation, Operation, and Maintenance Manual
1.1 gpf
1.28 gpf
1.6 gpf
1.1/1.6 gpf
1.1/1.28 gpf
LIMITED WARRANTY
®
Urinal Models:
ZER6003AV-ULF-HYD
ZER6003AV-EWS-HYD
ZER6003AV-WS1-HYD
0.125 gpf
0.5 gpf
1.0 gpf

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Summary of Contents for ZURN Hydro-X Power ZER-HYD Series

  • Page 1 Hydro•X Power ® ZER-HYD Series Hydro•X Power Gear-Driven Flush Valves for Water Closets and Urinals Installation, Operation, and Maintenance Manual Water Closet Models: Urinal Models: ZER6000AV-ONE-HYD 1.1 gpf ZER6003AV-ULF-HYD 0.125 gpf ZER6000AV-HET-HYD 1.28 gpf ZER6003AV-EWS-HYD 0.5 gpf ZER6000AV-WS1-HYD 1.6 gpf ZER6003AV-WS1-HYD 1.0 gpf ZER6000AV-WS1-DF-HYD...
  • Page 2: Specifications

    Operating Water Temperature 35 deg. F to 104 deg. F Important Safety Information • Do not convert or modify this Zurn product. All warranties will be voided. • All plumbing is to be installed in accordance with applicable codes and regulations. •...
  • Page 3: Required Tools

    Required Tools Optional Accessories Strap Wrench 3/32”, 5/64” Phillips Head Hex Key Screwdriver (Supplied) Flat Head Smooth Jawed Magic Magnet Screwdriver Wrench (P6900-AT-MAG) Sweat Solder Adapter Installation NOTE: Before installation, turn off the water suppy to the fixture and remove flushometer if replacing an existing device. 1.
  • Page 4 Control Stop Installation 1. Apply sealing compound and thread the control stop onto the 2. Open the control stop using a flathead screwdriver. Flush supply adapter and tighten it with a smooth-jawed wrench. approximately 2 gallons to clear any debris from the line. 2 Gallon Flush Valve Installation 1.
  • Page 5: Backup Battery Installation

    The Dual Flush model must be paired with a fixture with a flush volume range that covers both volumes. For a list of recommended bowls, please refer to our website, www.zurn.com, or speak with your local Zurn rep. FV845 Rev. B 12/19/2024...
  • Page 6 Diaphragm Kit Replacement 1. If present, remove the control stop cover with the 3/32” hex key. 2. Loosen the set screws through two small holes in the shroud Turn the control stop clockwise with a flat head screwdriver to escutcheon by turning them counter-clockwise. Twist and lower turn off the water.
  • Page 7 Each Hydro X Power flush valve sensor is calibrated at the factory. However, in situations where there is low light or high reflectivity, it might be necessary to adjust to the calibration distance. This can be done using a Zurn Magic Magnet following the steps below: 1.
  • Page 8: Troubleshooting Guide

    Troubleshooting Guide Problem Indicator Cause Corrective Action No water flushed. Stop valve is closed Open stop valve Sensor flashes 5 times in Flush cycle did not complete Contact Customer Service for further quick succession instruction Batteries not making contact No sensor light Remove and reinstall batteries correctly, Critically low battery voltage or replace batteries See Battery...
  • Page 9 Troubleshooting Guide Problem Indicator Cause Corrective Action By-pass orifice is plugged or partially Examine by-pass orifice and clean if plugged. necessary being certain not to en- Valve is flushing too long or High water delivery or large orifice opening. (See Diaphragm not shutting off.
  • Page 10 Repair Parts and Kits Item List: Valve body Shroud escutcheon Duckbill Vacuum breaker tube nut Vacuum breaker tube (water closet) Spud nut (water closet) Spud friction washer (water closet) Spud gasket (water closet) Spud escutcheon (water closet) Vacuum breaker tube (urinal) Sput nut (urinal) Spud friction washer (urinal) Spud gasket (urinal)
  • Page 11: Repair Kits

    Repair Kits Control Stop and Sweat Adapter Description Item(s) Piston Seal P6000-D42 Control Stop Kit 41-47 P6000-D-SD 1” Supply Kit 33, 38-40 P6000-YBYC 3/4” Supply Kit 32-35 P6003-YBYC Tailpiece Description Item(s) Tailpiece Assembly 26-28 P6000-J1 Tailpiece Coupling Assembly 27-29 P6000-K Snap Clip P6000-C30 O-Ring...
  • Page 12 Rev. B | Date: 12/19/2024 | C.N. No. 146328 | Prod./Dwg. No. FV845 Patent zurn.com/patents US 1.855.ONE.ZURN CANADA 1.877.892.5216 ZURN.COM...

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