GEM 12A0 Operating Instructions Manual

Intelligent electrical position indicator
Table of Contents

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GEMÜ 12A0
Intelligent electrical position indicator
Operating instructions
EN
further information
webcode: GW-12A0

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Summary of Contents for GEM 12A0

  • Page 1 GEMÜ 12A0 Intelligent electrical position indicator Operating instructions further information webcode: GW-12A0...
  • Page 2 All rights including copyrights or industrial property rights are expressly reserved. Keep the document for future reference. © GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG 07.10.2024 GEMÜ 12A0 2 / 46 www.gemu-group.com...
  • Page 3: Table Of Contents

    14.1.2 Classic initialization process ... 15 Operation ............. 15.1 Wireless interface ......... 15.2 Basic operation of the app ......15.3 Sensor system for status monitoring ..16 Parameter list (IO-Link and GEMÜ app) ....www.gemu-group.com 3 / 46 GEMÜ 12A0...
  • Page 4: General Information ............................................. 4 17 Specific Data Relating To Io-Link

    Possible risk of crushing by the indicator user-friendly commissioning function for fast mounting, auto- spindle! mated setting and initialization of GEMÜ products. Dependent on type, activation uses an external impulse signal or existing precautions on the device (magnetic or housing switch).
  • Page 5: Safety Information ............................................... 5 21 Disassembly

    13. Maintain the product correctly. 14. Do not carry out any maintenance work and repairs not de- scribed in this document without consulting the manufac- turer first. In cases of uncertainty: 15. Consult the nearest GEMÜ sales office. www.gemu-group.com 5 / 46 GEMÜ 12A0...
  • Page 6: High Visibility Leds ........................................ 6 24 Eu Declaration Of Conformity

    LEDs, and fed back via electrical signals. In addition to this, there is an integrated mechanical position in- dicator. Modern communication interfaces, an integrated sensor system and the option of operation via the GEMÜ app are all features that characterize the innovative electrical posi- tion indicator.
  • Page 7: Digital Product Label

    The digital product label contains a readable 12-digit serial need to be ordered separately. number in addition to the QR code. For products operated via the GEMÜ app, the last 4 digits of 5 Intended use the 12-digit serial number are used as the Bluetooth name for the product in its default state (e.g.
  • Page 8: Range Overview

    Every size is compatible with one or more actuator sizes of valves with linear actuators on the new platform generation. Please ensure that the size is compatible with the actuator size on the selected valve. 12A0 size Compatible actuator size...
  • Page 9: Order Data

    7 Body material Code Plastic 8 Options Code Without 9 Electrical connection Code M12-connector 10 Air supply Code Integrated 11 Wireless interface Code Bluetooth Deactivated 12 Local User Interface Code LEDs 13 Mechanical option Code Without www.gemu-group.com 9 / 46 GEMÜ 12A0...
  • Page 10: Order Example

    5 Device version Basic 6 Interface/size Size 2 7 Body material Plastic 8 Options Without 9 Electrical connection M12-connector 10 Air supply Integrated 11 Wireless interface Bluetooth 12 Local User Interface LEDs 13 Mechanical option Without GEMÜ 12A0 10 / 46 www.gemu-group.com...
  • Page 11: Technical Data

    RoHS Directive: 2011/65/EU Approval: Fieldbus/Communication: IO-Link specification V1.1.3 8.5 Mechanical data Installation position: Optional Weight: 130 g Travel sensor: Minimum stroke: 2.0 mm Maximum stroke: 29.0 mm Hysteresis: 2% (relative to the respective switch point) www.gemu-group.com 11 / 46 GEMÜ 12A0...
  • Page 12: Operating Conditions

    Min. switch point CLOSED 0.8 mm Min. switch point OPEN 0.5 mm If the percentage switch points dependent on the programmed stroke are less than the permissible min. switch points, the min. switch points apply automatically. GEMÜ 12A0 12 / 46 www.gemu-group.com...
  • Page 13: Digital Outputs (Standard Io Pins 1* And 2)

    The data refers to a vibration-free status. In the case of vibrations, the deviation can be significantly greater or a value can no longer be determined. In the case of increased loads, the outputs in SIO mode can show an additional deviation of max. 0.5 V. www.gemu-group.com 13 / 46 GEMÜ 12A0...
  • Page 14: Dimensions

    9 Dimensions 9 Dimensions G 1/8 Dia. A 65.0 42.0 20.2 20.4 46.1 43.5 Dimensions in mm GEMÜ 12A0 14 / 46 www.gemu-group.com...
  • Page 15: Manufacturer's Information

    "Technical data"). ð Ensure that the actuator is depressurized! 4. Do not store solvents, chemicals, acids, fuels or similar fluids in the same room as GEMÜ products and their spare 2. Remove transparent cap 33 (open-end wrench, SW17). parts.
  • Page 16 5. Align the electrical position indicator. Please note: The ori- entation is dependent on the control function of the actu- ator. ð Control function 1 (normally closed): Actuator control air connector = 1//→ electrical position indicator con- trol air connector I. GEMÜ 12A0 16 / 46 www.gemu-group.com...
  • Page 17: Electrical Connection

    (single acting)/Working connection 2 for pro- cess valve (only double acting) The product comes with two pneumatic connections (for commercially available 6x4 mm pneumatic tubing) and a venting plug as standard. These are provided as follows: www.gemu-group.com 17 / 46 GEMÜ 12A0...
  • Page 18 The vent- ilation lines must be laid in such a way that moisture cannot flow back. GEMÜ 12A0 18 / 46 www.gemu-group.com...
  • Page 19: Commissioning

    In classic mode, the end positions must be calibrated via the active triggering of the initialization process, via the Bluetooth WARNING interface with the corresponding GEMÜ app. If correct initializ- ation has not been carried out, then the device is in a warning Possible risk of crushing by the indicator state (signalling via the corresponding high visibility LEDs).
  • Page 20: Classic Initialization Process

    Wear protective gloves. ● Note on Bluetooth! ▶ The product can be used via the GEMÜ App in its default NOTICE state as follows: Faulty sealing rings or O-rings! Bluetooth name = Last four digits of the serial number on ●...
  • Page 21: Basic Operation Of The App

    15 Operation In the condition as supplied to the customer, the product is The GEMÜ app consists of several function modules that can protected against unauthorized access using a unique con- be called up via the bottom navigation at the bottom of the nection password.
  • Page 22 15 Operation GEMÜ 12A0 22 / 46 www.gemu-group.com...
  • Page 23: Parameter List (Io-Link And Gemü App)

    Parameter list (IO-Link and GEMÜ app) | 16 Parameter list (IO-Link and GEMÜ app) NOTICE ▶ All IO-Link parameters that contain sub-indexes can also be addressed in bundles via sub-index 0. IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de-...
  • Page 24 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 25 Parameter list (IO-Link and GEMÜ app) | IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 26 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 27 Parameter list (IO-Link and GEMÜ app) | IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 28 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 29 Parameter list (IO-Link and GEMÜ app) | IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 30 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 31 Parameter list (IO-Link and GEMÜ app) | IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 32 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 33 Parameter list (IO-Link and GEMÜ app) | IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 34 | Parameter list (IO-Link and GEMÜ app) IO-Link parameter GEMÜ App GEMÜ App Parameter Parameter de- Default setting Selection values Description IO-Link menu GEMÜ App parameter access name scription menu Index Access Length Data type Data stor- Back to number...
  • Page 35: Process Data

    The function can be set by the associated non-cyclical parameter data Digital device in- Deactivated No function put 1 to 8 Initialization input Initialization is activated if this signal is active. function Localization input The location function is activated if this signal is active. www.gemu-group.com 35 / 46 GEMÜ 12A0...
  • Page 36 Feedback for valve position OPEN function CLOSED feedback Feedback for valve position CLOSED Error output Output if an error is detected Warning output Output if a warning is detected Operating mode feedback Feedback of current operating mode GEMÜ 12A0 36 / 46 www.gemu-group.com...
  • Page 37: Troubleshooting

    Error 0x8CA9 1 The product is not Please send the product to Disap- calibrated. GEMÜ for repair work. To pear accomplish this, contact your GEMÜ contact person. Further information on this can be found via the product overview in the GEMÜ app under 'Maintenance'.
  • Page 38 CLOSED not reached. - Check the pneumatic con- nections. - Check the pneumatic con- nection points. - Test the performance of the valve. GEMÜ 12A0 38 / 46 www.gemu-group.com...
  • Page 39 - If errors persist, please send the product to GEMÜ for repair work. To accom- plish this, contact your GEMÜ contact person. Fur- ther information on this can be found via the product overview in the GEMÜ...
  • Page 40 If this is exceeded. above the set value in the "Max. internal temperature alarm threshold" parameter, it can be increased. GEMÜ 12A0 40 / 46 www.gemu-group.com...
  • Page 41 If this is above the set value in the "Max. in- ternal pressure alarm threshold" parameter, it can be increased. www.gemu-group.com 41 / 46 GEMÜ 12A0...
  • Page 42 0x8D70 200 The memory cur- Please send the product to sage memory Disap- rently cannot be GEMÜ for repair work. To pear accessed. accomplish this, contact your GEMÜ contact person. Further information on this can be found via the product overview in the GEMÜ...
  • Page 43 * For error time relevant messages, a time delay can be set between error detection and response using the "Error time" para- meter. ** Diagnostic messages can be activated/deactivated together using the associated "Diagnostic messages" parameter. www.gemu-group.com 43 / 46 GEMÜ 12A0...
  • Page 44 Returned goods can be processed only when this note is completed. If no return delivery note is included with the product, GEMÜ cannot process credits or repair work but will dispose of the goods at the operator's expense.
  • Page 45: Eu Declaration Of Conformity

    Version 1.0 EU-Konformitätserklärung EU Declaration of Conformity Wir, die Firma We, the company GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8 74653 Ingelfingen Deutschland erklären hiermit in alleiniger Verantwortung, dass die nachfol- hereby declare under our sole responsibility that the below-...
  • Page 46 GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG Fritz-Müller-Straße 6-8, 74653 Ingelfingen-Criesbach, Germany Subject to alteration Phone +49 (0) 7940 1230 · info@gemue.de www.gemu-group.com 10.2024 | 88847396...

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