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Summary of Contents for Envisiontec Xede 3SP
- Page 1 Instruction Manual Original Instructions ® Xede 3SP™ Keep for further reference! EnvisionTEC GmbH Brüsseler Str. 51 45968 Gladbeck Germany...
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Page 3: Table Of Contents
Operator’s Position ..................18 Personal Qualification ................... 18 1.10 Personal Protective Equipment ..............18 Technical Data .................... 19 Mechanical Data ................... 19 Electrical Requirements ................19 Environmental conditions ................19 www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 3 of 79... - Page 4 “About” Tab ....................44 5.5.1 “Service Mode” Section ................45 Starter Kit ....................46 Contents of the Starter Kit ................46 How to Use the Starter Kit ................46 www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 4 of 79...
- Page 5 Processing a Build Job ................. 66 9.2.2 Completion of a Build Job ................68 9.2.3 Cleaning the Build Platform ................69 Annex 1: Planning Guide ..................72 Annex 2: Troubleshooting ..................73 www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 5 of 79...
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Page 6: Identification
Xede® 3SP™ Identification Identification Manufacturer address EnvisionTEC GmbH EnvisionTEC, Inc. Brüsseler Straße 51 15162 S. Commerce Dr. 45968 Gladbeck Dearborn, MI 48120 Germany www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 6 of 79... -
Page 7: Introduction
In case any material defects or errors occur despite correct usage, EnvisionTEC ® offers a warranty period limited to one year starting from the moment the customer is supplied with the goods for the Xede ®... -
Page 8: Trademarks
Xede® 3SP™ Trademarks Trademarks EnvisionTEC®, Xede®, and all related product names are registered trademarks of EnvisionTEC GmbH, Germany. History of Changes Date Changes Version 2016-02-11 Document creation 2016-03-11 Moved PC requirements to Perfactory Software Suite manual. 2016-04-21 Updated chapter 3SP Control. -
Page 9: Health And Safety Notes
Apart from the safety information given in these instructions, all safety signs on the product itself must constantly be observed. Furthermore, the machine owner is obligated to inform each operator about the local safety regulations valid at the operation site. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 9 of 79... -
Page 10: Representation Of Safety Symbols
Application hints and particularly useful NOTICE information. Indicates an obligation to special behavior or an IMPORTANT activity required for safe machine handling. 1.1.2 Specific Risks Specific Risk Signs Electrical danger Hand crushing www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 10 of 79... -
Page 11: Owner's Responsibilities
Reasonably Foreseeable Misuse Any other use than that defined in chapter Intended Use or which goes beyond that use is considered misuse! www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 11 of 79... -
Page 12: Modifications Or Changes
The machine has been constructed according to the state-of-the art and the approved safety regulations. Nevertheless, the operation of the machine can cause especially the following risks to the health and safety of the operator or third persons. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 12 of 79... -
Page 13: Laser Radiation Hazard
Have the machine transported by trained personnel only. • Risk of injury caused by falling down of image scanner platform. Hold the handle firmly before releasing the latch. Close the platform slowly. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 13 of 79... -
Page 14: Thermal Hazards
The material bottle may be under pressure while the machine is connected and may cause injuries when it is opened. Disconnect the machine via the 3SP Control software before opening or replacing the material bottle. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 14 of 79... -
Page 15: Electrical Hazard
• H302 Harmful if swallowed. • H315 Causes skin irritation. • H317 May cause an allergic skin reaction. • H319 Causes serious eye irritation. • H332 Harmful if inhaled. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 15 of 79... -
Page 16: Precautionary Statements
EnvisionTEC Also make sure that the relevant Material Safety Data Sheets supplied with the photopolymers are observed. Those components of the photopolymers delivered by EnvisionTEC ® that have been classified as hazardous do not have a threshold limit value (TLV). Therefore, it is not necessary to give concrete instructions concerning the TLV. -
Page 17: Interventions In Emergency Situations
Please observe, however, the following hint concerning air change: IMPORTANT ® Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25 m³/h per m² effective surface of the laboratory as described in EN 13779. Interventions in Emergency Situations An intervention in emergency situations includes individually or in combination: •... -
Page 18: Operator's Position
• protective gloves • safety boots • laboratory coats IMPORTANT When working with photopolymers, observe the instructions regarding personal protective equipment in the relevant Material Safety Data Sheets supplied. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 18 of 79... -
Page 19: Technical Data
• Do not expose the machine to direct sunlight or any other UV radiation. • The machine can be stored without special measures in the environmental conditions specified in this section. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 19 of 79... -
Page 20: Transport And Installation
• Place all machine cables carefully to prevent trip hazard. • Remove tools and other objects from the machine. • Inform the personnel of residual risks. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 20 of 79... - Page 21 • Air conditioning units should be at least three meters away from the machine with no airflow pointing directly at the machine. • Do not place the machine near to any door way, avoid temperature drops. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 21 of 79...
- Page 22 Xede® 3SP™ Transport and Installation • Ensure that the machine ventilation is not blocked. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 22 of 79...
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Page 23: Construction Of The Machine
Support arm carrying the monitor, keyboard, and mouse for computer operation Emergency stop switch Upper machine compartment containing the image scanner, blade, level compensator, and build platform Lower machine compartment containing the material tank and heating www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 23 of 79... -
Page 24: Upper Machine Compartment
The upper machine compartment door is equipped with a sensor. In case it is opened during operation, the sensor will stop all movements and switch off the laser heads immediately. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 24 of 79... -
Page 25: Upper Machine Compartment With Image Scanner Platform Open
Shutdown in Case of an Emergency. 4.1.3 Upper machine compartment with image scanner platform open Z axis build platform blade platform blade www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 25 of 79... -
Page 26: Upper Machine Compartment With Image Scanner Platform Closed
CAUTION! Risk of burnings! The material tank may be hot. • Do not open the lower machine compartment. • Do not touch the lower part of the tank. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 26 of 79... -
Page 27: Back View
Improper use of conducting components can lead to severe injuries. • The switch cabinet may be opened by trained and authorized service personnel only. Switch cabinet Material bottle and corresponding pipes Power cable www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 27 of 79... -
Page 28: Right Side
Xede® 3SP™ Construction of the Machine 4.1.7 Right Side Temperature control unit (material tank) Main switch 4.1.8 Left Side Network connector Integrated computer Material Identification Module (MIM) www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 28 of 79... -
Page 29: Integrated Computer
The use of a removable platform allows for an easier cleaning and prevents remains of cured material to fall into the liquid resin. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 29 of 79... -
Page 30: Image Scanner
Using two multi-cavity laser diodes with an orthogonal mirror each spinning at 20,000 rpm, the light is reflected through the spinning drum and goes through a series of optical elements, thereby focusing the light onto the surface of the photo polymer. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 30 of 79... -
Page 31: Blade
The bottle has two openings: the smaller one is the air inlet, the larger one the resin outlet. Air is pumped through a tube into the bottle creating a positive pressure inside www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 31 of 79... -
Page 32: Material Identification Module
(MIM) installed, that will help the machine monitor the material consumption at any time. Furthermore, the MIM ensures that only high-quality polymers ® provided by EnvisionTEC are used. The Material Identification Module is located on the left side of the machine. The module receives the... - Page 33 The material heating is located in the lower segment of the machine. The temperature control unit is located on the right side of the machine. It indicates the temperature in degrees Fahrenheit (°F). www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 33 of 79...
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Page 34: 3Sp Control
5.1.1 “Motion Controller” Section [Connect] button Clicking the Connect button starts up the system; this will be indicated by a clicking sound. The movement control and the lasers are now activated. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 34 of 79... -
Page 35: Image Scanner" Section
By using this field, the build platform can be moved by a certain value. Type a positive value into the field and click the [GO] button to elevate the build www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 35 of 79... -
Page 36: Blade" Section
[Reset Position] button was recently clicked. Click this button to set the value of the distance of the blade’s last movement to zero. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 36 of 79... -
Page 37: Level Compensator" Section
Data View. It displays information regarding the current status of certain machine components. Depending on the task the machine is currently performing, the relevant information on the list is highlighted. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 37 of 79... - Page 38 Therefore, all values in the sensor data view will disappear. When the machine is reconnected, the value in this field will be reset to 0.000. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 38 of 79...
- Page 39 Note that once you stop a build job, you will not be able to resume it! [ABORT] button Use this button to abort a build job. Clicking this button will shut down the whole system! www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 39 of 79...
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Page 40: Job Information" Section
This button allows for choosing a folder button with prepared job files. [Exit] button If the Exit button is clicked, the program will change into the offline status and shut down. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 40 of 79... -
Page 41: Jobs" Tab
This tab lists all jobs stored in the defined job folder on the machine (C:\Jobs by default). The table indicates the Job Name, the User Name if the job was sent www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 41 of 79... -
Page 42: Settings" Tab
After finishing a job, the program can create a 3SP Job Report displaying the main data collected during the build process. To have the 3SP Job Report displayed on the screen, select the Show process information after job done check box. To www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 42 of 79... - Page 43 By activating the checkbox Display Motion Controller Warnings you can display error messages and warnings that occur during a construction process. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 43 of 79...
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Page 44: Material Info" Section
The terms and conditions of the software license agreement need to be read and accepted prior to usage of the software. If you do not agree to the terms and conditions immediately remove the software from your computer www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 44 of 79... -
Page 45: Service Mode" Section
For each access to the service mode a new single-use password will be generated. The [Start Remote Support] button allows a remote connection to be established on the system. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 45 of 79... -
Page 46: Starter Kit
Power cable (for blade The power cable is used to connect the heating heating elements) elements of the blade to the power supply in the upper machine compartment. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 46 of 79... -
Page 47: Putting Into Operation / Initial Setup
The material tank has a capacity of about 200 kg depending on the type used. This makes the tank one of the heaviest parts of the machine that can decisively influence the machine’s balance. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 47 of 79... -
Page 48: Filling Of The Material Tank
® • Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC ® recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779. -
Page 49: Connecting The Machine
• Place all machine cables carefully to prevent trip hazard. • Remove tools and other objects from the machine. • Inform the personnel of residual risks. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 49 of 79... - Page 50 1. Plug the Ethernet cable into the network connector located above the integrated computer on the left side of the machine. 2. Connect the Ethernet cable to your network. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 50 of 79...
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Page 51: Calibration
Improper calibration may damage the machine. • Only execute the calibration tasks described in this user manual. • For the remaining tasks, have the machine calibrated by trained and authorized service personnel only. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 51 of 79... -
Page 52: Checking The Build Platform Orientation
• Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC® recommends an air change of 25 m³/h per m² effective surface of the laboratory as described in EN 13779. -
Page 53: Blade Calibration
The alloy holding the blade will be heated up during the calibration process. The whole blade assembly will be very hot. • Wear protective gloves. • Do not touch the melting pots or the vertical rods. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 53 of 79... - Page 54 8. Disconnect the blade from the pump by removing the pipe from the blade: o Push the orange ring www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 54 of 79...
- Page 55 23. Make sure that the holes of the build platform are not filled with cured material. In case you find cured material in the holes, contact your customer service. 24. Close the upper machine compartment door. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 55 of 79...
- Page 56 33. Disconnect the machine via the 3SP Control software. 34. Open the upper machine compartment door. 35. Unblock the blade front homing sensor by removing the feeler gauge. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 56 of 79...
- Page 57 43. Remove the power cable. 44. Reconnect the blade to the pump by reinserting the pipe into its place. 45. Lower the platform. Next Steps Calibrate the pressure sensor on the blade. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 57 of 79...
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Page 58: Calibrating The Pressure Sensor On The Blade
If not, repeat the pressure sensor calibration procedure. 6. Remove the four blocks from the build platform. 7. Clean the build platform (see chapter Cleaning the Build Platform). Result The blade calibration is done. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 58 of 79... -
Page 59: Normal Operation
• The machine may only be operated if the protecting devices are working properly. • The machine may only be operated by instructed and specially trained personnel. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 59 of 79... - Page 60 5. When the computer has completed the startup procedure, start the 3SP Control software by clicking the program icon 6. Connect the machine via the 3SP Control software (see chapter “Motion Controller” Section). www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 60 of 79...
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Page 61: Switching The Machine Off
• The machine may only be operated if the protecting devices are working properly. • The machine may only be operated by instructed and specially trained personnel. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 61 of 79... - Page 62 If you want to restart the machine after the door sensor has been activated, close the door again and proceed as described in 1.7.1 Shutdown in Case of an Emergency. door sensor www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 62 of 79...
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Page 63: Opening And Closing The Image Scanner Platform
To lower the image scanner platform, release the latch while holding the handle and slowly close the platform. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 63 of 79... -
Page 64: Replacing The Material Bottle
• Observe the relevant Material Safety Data Sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC® recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779. -
Page 65: Build Jobs
• Observe the relevant material safety data sheets supplied with the photopolymers. • Use the appropriate personal protective equipment. • Make sure that the extraction is sufficient. EnvisionTEC® recommends an air change of 25 m³/h per m² effective surface www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09... -
Page 66: Processing A Build Job
5. Open the 3SP Control application. 6. Connect the machine via the 3SP Control software (see chapter “Motion Controller” Section). 7. Lower the build platform into the resin (see chapter “Build Platform” Section). www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 66 of 79... - Page 67 When the image scanner assembly arrives at the stop scan position, it stops. The build platform and the level compensator will be actuated accordingly. The procedure repeats until the job is finished. After finishing the job, the machine will disconnect. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 67 of 79...
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Page 68: Completion Of A Build Job
18. Connect the machine via the 3SP Control software. 19. Move the build platform back to the home position (see chapter “Build Platform” Section). 20. Disconnect the machine via the 3SP Control software. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 68 of 79... -
Page 69: Cleaning The Build Platform
1. Thoroughly clean the build platform with the metal scraper. 2. Make sure that no cured material residues remain on the build platform. 3. Make sure that no cured material falls into the material tank. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 69 of 79... - Page 70 7. Carefully clean the parts of the platform frame that will be in contact with the build platform. Small amounts of cured resin between build platform and frame can impair the www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 70 of 79...
- Page 71 Do not use any cleaning agents inside the machine. 8. Reinstall the build platform into its frame and secure it with its brackets. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 71 of 79...
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Page 72: Annex 1: Planning Guide
• X-acto knife to remove supports • Scalpels and razor blades • Sand paper • Paper towels Some resin does require additional post curing apparatus; please check your materials cookbook for further recommendations. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 72 of 79... -
Page 73: Annex 2: Troubleshooting
This issue may also Editor (see Perfactory occur only on one side Software Suite manual). of the build platform. If this is not the case, contact your customer service. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 73 of 79... - Page 74 The first flat surfaces You are using a Check whether you are using attached to the support buildstyle that is not suitable buildstyle for the www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 74 of 79...
- Page 75 Z axis. The photo sensor might be defective. The blade does not The blade might have hit Recalibrate the blade (see www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 75 of 79...
- Page 76 Please contact your customer thudding noise when of the Z axis such as service to have the respective moved. lead screw, lead screw component replaced. nut or coupling is damaged. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 76 of 79...
- Page 77 The communication.dll Load the correct file has not been loaded communication.dll for your correctly. machine. The driver is missing or Please contact your customer corrupted. service. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 77 of 79...
- Page 78 The monitor on the The monitor wiring is not Remove all monitor cables machine is on, but correct. and restart the integrated cannot be operated. computer. Reconnect the monitor and check whether www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 78 of 79...
- Page 79 Remove USB stick, then left in the machine restart the computer/ during reboot. machine. IMPORTANT In case of any problem not listed in this troubleshooting chapter, contact your customer support. www.envisiontec.com Xede Manual EN.docx, Version 1.4, 2017-10-09 Page 79 of 79...
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