Related Manuals for Envisiontec Perfactory P4K
Summary of Contents for Envisiontec Perfactory P4K
- Page 1 Instruction Manual Original Instructions Perfactory ® Keep for further reference! EnvisionTEC GmbH Brüsseler Str. 51 45968 Gladbeck Germany...
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Page 2: Table Of Contents
Internal PC ..........................20 4.4.7 Tag Reader ..........................20 Starter Kit ..........................21 4.5.1 Contents of the Starter Kit ....................... 21 4.5.2 How to Use the Starter Kit ...................... 21 Technical Data ........................22 www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 2 of 60... - Page 3 Checking the Safety Equipment....................45 8.2.2 Checking the Indicators ......................46 8.2.3 Cleaning the Printer ........................ 46 8.2.4 Cleaning the Main Fan ......................48 8.2.5 Changing the Filter of the Main Fan ..................48 www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 3 of 60...
- Page 4 Auxiliary Materials and Consumables ..................49 Decommissioning ......................... 50 Temporary Removal from Service ..................50 Storage Conditions ......................... 50 Disposal/Recycling ........................50 Troubleshooting and Fault Elimination ................51 Annex ............................. 60 11.1 Planning Guide ........................60 www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 4 of 60...
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Page 5: Identification
Copyright EnvisionTEC GmbH, 2017. All rights reserved. Reprints and reproduction, including excerpts are permitted only with the express permission of EnvisionTEC GmbH. Registered Trademarks EnvisionTEC®, Perfactory® and all other product names are registered trademarks of EnvisionTEC GmbH, Germany. History of Changes Date... -
Page 6: User Information
• distributor, specially trained personnel for transport, set-up and disposal/recycling, • • trained operators for operation, and instructed personnel with specialist technical training (mechanics/electrical engineering) for • troubleshooting/fault elimination and maintenance. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 6 of 60... -
Page 7: Locations In The Instruction Manual
5. Tighten the screws. Cross-references or document references are in see chapter Maintenance italics and highlighted in gray. see Perfactory Software Suite manual Software user interface items, menu paths, file input field Printer name www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 7 of 60... -
Page 8: Representation Of Safety Instructions
Indicates an obligation to special behavior or an activity required for safe printer handling. Specific Risks Electrical danger Hand crushing Optical radiation Hot surface Mandatory Action Signs Use protective Use protective clothing Use protective eyewear Use protective footwear handwear www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 8 of 60... -
Page 9: General Safety Instructions
The Perfactory system is designed for producing small quantities of models by using stereolithography processes. The printer is designed exclusively for producing models by using the photopolymers (special resins) supplied for that purpose by EnvisionTEC. The intended use also includes: •... -
Page 10: Risks In Handling The Printer
Before taking out the build platform make sure that all persons are clear of the danger zone. Avoid unnecessary movements. Avoid non-ergonomic joint positions. • Risk of slipping, stumbling or falling of persons: Keep the floor of the printer area clear of loose cables, objects or liquids. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 10 of 60... -
Page 11: Risks When Handling Photopolymers
Hazard statements H302 Harmful if swallowed. • H315 Causes skin irritation. • H317 May cause an allergic skin reaction. • • H318 Causes serious eye damage. H319 Causes serious eye irritation. • www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 11 of 60... - Page 12 Also make sure that the relevant Material Safety Data Sheets supplied with the photopolymers are observed. Those components of the photopolymers delivered by EnvisionTEC that have been classified as hazardous do not have a threshold limit value (TLV). Therefore, it is not necessary to give concrete instructions concerning the TLV.
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Page 13: Obligations Of The Printer Owner
– Disposal/Recycling Legend: X permitted, – not permitted Personal Protective Equipment IMPORTANT When working with photopolymers, observe the instructions regarding personal protective equipment in the relevant Material Safety Data Sheets supplied. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 13 of 60... -
Page 14: Safety And Protection Equipment
Figure 2 gives an overview of the most important safety and protection equipment and shows their location on the printer: [1] Optical hood sensor [2] Emergency stopping device Figure 2: Safety and protection equipment www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 14 of 60... -
Page 15: Description Of The Safety And Protection Equipment
All safety and protection equipment must be checked regularly, see chapter Checking the Safety Equipment. Check emergency stopping devices The emergency stopping devices must be checked regularly, see chapter Checking the Safety Equipment. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 15 of 60... -
Page 16: Operator's Position
• Keep indicators and labels clean and legible. Replace defective labels immediately. • Furthermore, the identification label is affixed to the printer. For instance: Figure 5: Identification plate of the printer www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 16 of 60... -
Page 17: Printer Description
Construction of the Printer Figure 6 gives an overview of the most important printer components and shows where they are installed on the printer. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 17 of 60... -
Page 18: General View
Perfactory® P4K 4.3.1 General View Protection Hood Build Platform Tag Reader Material tray Photosensor Lower Printer Compartment Containing the Projector Unit Wheels Figure 6: Construction and components, outer view www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 18 of 60... -
Page 19: Printer Components
Use a separate material tray for each kind of material to avoid contamination. If this is not possible, the material tray has to be cleaned carefully if the material has been changed. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 19 of 60... -
Page 20: Z Axis
4.4.5 Projector Unit The projector unit, which is specific for the printer, is fitted and calibrated prior to delivery. Its position is vital for the part quality and accuracy and any modifications will automatically void any EnvisionTEC guarantee. 4.4.6 Internal PC The printer contains an internal PC system operated via the key pad on the printer. -
Page 21: Starter Kit
This is important, as only using a perfectly transparent material tray, exact build results can be guaranteed. Make sure to always use the supplied protective gloves while working with Nitrile Rubber resins! Gloves www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 21 of 60... -
Page 22: Technical Data
53.1) Electrical 100-120V, 5.4 Amp Requirements 220-240V, 2.4 Amp 4.6.2 Electrical data 100V - 240V Operating voltage max. 600W Power consumption 2 x 6.3A Fuses in power supply medium blow 250V www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 22 of 60... -
Page 23: Emissions
Perfactory® P4K The power fluctuation should be less than ±7%. Otherwise EnvisionTEC recommends to install a 1:1 transformer (power stabilizer) with the system. 4.6.3 Emissions max. 75dB Noise (sound pressure) According to the EMC directive and the EMC standards for... -
Page 24: Operating Controls And Indicators
[enter] This button is used to select a menu item and confirm. Figure 14: Key pad [Play/Pause] Use this button to start, pause or resume the building process. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 24 of 60... -
Page 25: Supply Circuit Connecting Means (Power Button)
The build envelope size is already defined during production and only has to be redone if the lens has been exchanged or if your customer service advises you to redo it, see chapter Build Envelope Size. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09... -
Page 26: Settings" Menu
This menu allows you to switch between User, Advanced or Service mode (see chapter Perfactory menu). Time Setting Using this menu item, you can set your printer to the local time. Date Setting Use this menu to set the date. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 26 of 60... -
Page 27: Diagnostic" Menu
This menu is used to check whether the printer‘s Home is set to the correct position. It contains the following options: Test Home Position • Find Home Position. • For more information, see chapter Home Position. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 27 of 60... -
Page 28: Calibration Processes
It is possible to measure the brightness at one or more positions using the photo sensor, but the measurements will not be saved or evaluated by the system. This function can be used in User mode. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 28 of 60... -
Page 29: Check Compensation Mask
This function can be used in User mode. The mask adjustment is required if the material used for the building process has been changed. Step by Step 1. Open the protection hood. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 29 of 60... -
Page 30: Mask Generation
The least number of measurements that should be used depends on the build envelope size of your printer. A mask adjustment with only 12 measurements can only be recommended for a build envelope of 40 x 30 mm. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 30 of 60... -
Page 31: Dlp Calibration
In particular, the offset will have to be reset if you find errors or change the material or material tray. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09... -
Page 32: Determine Origin
• move the respective corner of the slide further down and increase the distance. Turn the screw anti-clockwise to loosen it and reduce the distance between build platform and calibration plate. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 32 of 60... -
Page 33: Offset
If the result is not satisfactory, proceed as described in the following sections. Possible cases which require re-determining the offset: Building errors such as detachment of the base plate from the platform occur, e. g. after the material tray has been changed Examples: www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 33 of 60... -
Page 34: Check Initial Build Position
In that case, repeat the procedure for setting the initial build position. If the deviations for all four additional structures are smaller than 100μ, then the initial build position is set correctly. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 34 of 60... -
Page 35: Image Calibration
10. If the image is uneven or not sharp, check if the lens is inserted correctly. 11. If this does not solve the problem, the focus will have to be redone by your customer service. Figure 16: Place focusing magnifier www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 35 of 60... -
Page 36: Build Envelope Size
4. Select the focal distance of the used lens and the build envelope size for your printer. Next Steps: Redo the DLP Calibration (see chapter DLP Calibration) and the Mask Generation (see chapter Mask Generation). www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 36 of 60... -
Page 37: Home Position
Apart from this, the function can also be used to reset the zero position (where the platform is in touch with the sensor) after the Test Home Position has shown the Home to be set incorrectly. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09... -
Page 38: Handling And Operation
Before starting the process make sure that all persons are clear of the • danger zone. The printer may only be operated if the protecting devices are working • properly. 7.1.2 Switching the Printer on Press the supply circuit connecting means (power button). www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 38 of 60... -
Page 39: Switching The Printer Off
Observe the relevant Material Safety Data Sheets supplied with the • photopolymers. Use the appropriate personal protective equipment. • • Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25 m /h per m effective surface of the laboratory as described in EN 13779. NOTICE The execution of job preparatory activities, including date and performing operator, shall be documented for reasons of traceability. -
Page 40: Fill In The Photopolymer
→ You are asked whether the printer should be shut down automatically after completing the build process. 9. Select Yes to confirm or No to discard. 10. Press [enter] to confirm. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 40 of 60... -
Page 41: Completing A Build Job
• • isopropyl alcohol (99%) for cleaning extra material off of cured models • soft artist or make-up brush www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 41 of 60... -
Page 42: Material Tray Change
IMPORTANT The material tray should never be removed or inserted without using this function. Step by Step 1. Open the protection hood. 2. Press [menu] to open the Perfactory menu. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 42 of 60... - Page 43 5. Insert the new material tray/the calibration plate. 6. Press [enter] to confirm the procedure. → The slides return to their original position and the material tray/calibration plate is locked. 7. Close the protection hood. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 43 of 60...
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Page 44: Maintenance
• Chapter Auxiliary Materials and Consumables gives an overview of all auxiliary materials and consumables Customer Service EnvisionTEC GmbH Brüsseler Str. 51 45968 Gladbeck Germany +49 2043 9875-0 (This phone number is available only during office hours.) E-mail: support@envisiontec.de... -
Page 45: Checking The Safety Equipment
Step by Step 1. Switch on the printer. 2. Press the emergency stop button. → Pressing the emergency stop button must shut down all printer functions: - Drives - Power supplies www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 45 of 60... -
Page 46: Checking The Indicators
The printer may only be operated by qualified personnel. • WARNING! Risk of injury! Risk of injury from incorrect cleaning! To clean the printer, only use the specified cleaning agents. • www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 46 of 60... - Page 47 To avoid spilling material on the projector, always hold a paper towel under the build platform and the material tray while installing or removing. Once spilled, the material cures and it is difficult to remove it. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 47 of 60...
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Page 48: Cleaning The Main Fan
The hood slider is located at the back of the printer. The protection hood of the printer is moved in this slider up and down. To avoid premature wear, lubricate the hood slider once a year. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09... -
Page 49: Auxiliary Materials And Consumables
Observe the relevant Material Safety Data Sheets for the cleaning agents. IMPORTANT Observe the relevant Material Safety Data Sheets for printer grease. • Wear protective gloves. Auxiliary Material / Consumable Specification Isopropanol Printer grease Isoflex LDS18/200 www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 49 of 60... -
Page 50: Decommissioning
Waste disposal number photopolymers/uncleaned packaging: 070208 For more information on disposal/recycling, see the relevant safety data sheets supplied with the photopolymers. If you still have questions concerning disposal/recycling, contact the manufacturer! www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 50 of 60... -
Page 51: Troubleshooting And Fault Elimination
If your printer is found, something is wrong with the software. Restart the printer and try again. If the printer still cannot be connected, contact your customer service. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 51 of 60... - Page 52 Image Calibration (see chapter returned properly. light dots are bigger than Image Calibration). If the projected the photo sensor and the image is not sharp or irregular, install contours are blurry. the lens properly. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 52 of 60...
- Page 53 Perfactory Software Suite message Communication Manual). problem! Time Out for • If it is found, download the last Reply has been reached! three log files and send them to www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 53 of 60...
- Page 54 LEDs for the PC are If they are not on, contact your • customer service right away. • If they are on, search for the printer in Windows, using its IP address as name. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 54 of 60...
- Page 55 Rearrange the curtain so that it does there are no parts sticking bitmaps projection. not block the projector light. to the build platform. The projector has shut down Disable the automatic shutdown www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 55 of 60...
- Page 56 Compensation Mask) feature to verify the desired brightness. If the values are not within the tolerance, carry out the Mask Adjustment (see chapter Mask Adjustment) or Mask Generation feature (see chapter Mask Generation). www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 56 of 60...
- Page 57 Editor (see Perfactory Software Suite Manual). The build parts show rough The Mask Adjustment has to Check if the Mask Adjustment has surfaces, bad quality and be redone. been done correctly. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 57 of 60...
- Page 58 The supports are not strong Check the part orientation and support structures in the Support enough. Generation software (see www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 58 of 60...
- Page 59 The supports are strong. does not help or previous jobs service providing the material batch with the same settings and number. material have been successful, there might be a problem with the material. www.envisiontec.com PerfactoryP4K_UserManual_EN.docx, Version 1.1, 2020-12-09 Page 59 of 60...
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Page 60: Annex
For the cleaning and post-curing of the parts, a cleaning room with extractor is required. IMPORTANT Make sure that the extraction is sufficient. EnvisionTEC recommends an air change of 25m³/h per m² effective surface of the laboratory as described in EN 13779.
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